CN203751482U - Novel automatic lead storage battery welding machine - Google Patents
Novel automatic lead storage battery welding machine Download PDFInfo
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- CN203751482U CN203751482U CN201320784008.2U CN201320784008U CN203751482U CN 203751482 U CN203751482 U CN 203751482U CN 201320784008 U CN201320784008 U CN 201320784008U CN 203751482 U CN203751482 U CN 203751482U
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- plate
- clamping
- comb
- welding
- shaped housing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
A novel automatic lead storage battery welding machine disclosed by the utility model comprises a working table, a driving sprocket wheel, a driven sprocket wheel, a chain and a speed reducer, the driving sprocket wheel and the driven sprocket wheel are respectively arranged on both ends of the working table, the chain is engaged with the driving sprocket wheel and the driven sprocket wheel, the rotary shaft of the speed reducer is fixedly connected with the driving sprocket wheel, and the driving sprocket wheel is driven by the speed reducer to rotate; a plurality of welding fixtures are fixed on the chain; a sealing cover is arranged on the working table, at least one X-axis single-arm manipulator is arranged in the sealing cover, each corresponding X-axis single-arm manipulator is provided with a corresponding Z-axis air cylinder and a corresponding welding assembly, a welding gun of the welding assembly is vertically located over a corresponding fixture holder, and the welding gun is provided with an automatic igniter and an automatic detector. The novel automatic lead storage battery welding machine is used for carrying out welding in the closed working space, the harmful gas produced in the process of welding is sucked out by a factory negative pressure system and purified and exhausted out by dedusting equipment, and moreover, the welding of the novel automatic lead storage battery welding machine is firm and reliable.
Description
Technical field
The novel manufacturing equipment that relates to a kind of lead accumulator of the present invention, specifically for the lug of cluster assembly in lead accumulator manufacture process and freezing of plumbous component.
Background technology
In lead accumulator group, the lug of positive and negative pole plate will form bus-bar by welding and is connected with pole, forms the positive and negative electrode of group.
The pole plate of lead accumulator, plumbous component, pole all adopt heavy metal lead manufacture, and human body contact can cause blood lead to exceed standard, health risk.Especially in welding process, because plumbous boiling point is low, during welding, the lead of evaporation and airborne oxidation are closed, and generate poisonous oxide.Therefore, in welding process, will prevent lead poisoning, so should adopt automaticity high in lead accumulator manufacture process, workman contacts few machinery equipment.
There are two kinds of welding methods in current domestic domestic enterprise, and one adopts manual welding mode, and this method efficiency is low, easily operating personnel is formed to injury.The 2nd, cast welding, cast welding, because cast welded mold is that speed heat, speed are cold, causes mass energy consumption, and cast welding is physical connection, is not metallographic melting completely, easily causes battery contact resistance large, reduces performance and the life-span of battery.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of lead accumulator automatic burning welding machine for above-mentioned deficiency.
In order to solve the problems of the technologies described above, a kind of lead accumulator automatic burning of the utility model welding machine, comprise workbench, drive sprocket, driven sprocket, chain and reductor, described driving and driven sprocket wheel is separately positioned on described workbench two ends, described chain is meshed with described driving and driven sprocket wheel, described reductor is arranged on below workbench, and the rotating shaft of described reductor is fixedly connected with described drive sprocket, by reductor, drives drive sprocket to rotate; On described chain, be fixed with a plurality of weld jigs; One end that drive sprocket is set on described workbench is provided with seal closure, in described seal closure, be provided with at least one X-axis single armed manipulator, corresponding X-axis single armed manipulator is provided with corresponding Z axis cylinder and weld assembly, described weld assembly comprises transverse axis, vertical axis, welding rifle, transverse axis one end is fixed on X-axis single armed manipulator, the other end is connected with one end of described vertical axis, and the other end of described vertical axis is fixedly connected with described welding rifle; The correspondence below of described welding rifle is provided with a clamp clamping device of clamp, the vertical top that is positioned at corresponding clamp clamping device of clamp of welding rifle of described weld assembly, described clamp clamping device of clamp comprises the clamping cylinder that is separately positioned on chain both sides, be arranged on the L shaped clamping plate on corresponding clamping cylinder, the clamping cylinder of described chain both sides is oppositely arranged, and weld jig is clamped;
Described welding rifle is provided with the automatic detection device whether automatic ignition device and flame detection light, described automatic detection device comprises whether flame detection lights flame detection module, controller, the output of described flame detection module and described controller input, described controller output end is connected with the control end of described automatic ignition device.
Above-mentioned lead accumulator automatic burning welding machine, wherein, described weld jig comprises U housing, the center line of described U-shaped housing is provided with clamping screw, described clamping screw one end is horizontally through described U-shaped housing, and be positioned at described U housing, and the other end extends in described U-shaped hull outside, and described clamping screw is threaded with described U-shaped housing; Described U-shaped housing both sides are respectively equipped with the transverse slat being parallel to each other, and described transverse slat is provided with fixed head, and described fixed head is provided with movable plate; Between described transverse slat transversely arranged a plurality of be parallel to each other for clamping the clamp assembly of lead accumulator cluster; Described clamp assembly comprises moving clamping plate, determines clamping plate, describedly determines clamping plate and is fixedly connected with described fixed head by bolt; Described movable plate is connected with described clamping screw by support, rotational lock bolt drives movable plate along the transverse shifting of described U-shaped housing, described moving clamping plate is fixedly connected with described movable plate, by movable plate, drive moving clamping plate to move to determining clamping plate, by lead accumulator cluster freeze be clamped in moving, determine between clamping plate; Support is U-shaped member, and support casing is on described clamping screw, and clamping screw end is provided with baffle plate, and carrier openings end is respectively equipped with upper and lower flanging, and described upper and lower flanging is fixedly connected with corresponding movable plate respectively;
Center above described U-shaped housing is provided with pressing plate, and the both sides of described pressing plate are respectively equipped with comb plate, comb joint, and described comb plate, comb joint can move on described U-shaped housing; Two described comb plate, comb joints are oppositely arranged, and described comb plate, comb joint medial surface is provided with a plurality of for clamping the teeth groove of positive and negative pole plate plate ear, and described comb plate, comb joint is provided with the busbar channel of laying leads; By two cooperations that are oppositely arranged comb plate, comb joint, the plate ear clip of positive and negative pole plate is tight.
Above-mentioned lead accumulator automatic burning welding machine, wherein, described comb plate, comb joint is provided with and hits iron.Cluster in not welding is put into after fixture, and two comb plate, comb joints clamp to middle pressing plate, and the effect of hitting iron is exactly to exert oneself by hand or by other method, makes two comb plate, comb joints move to the position of design.
Above-mentioned lead accumulator automatic burning welding machine, wherein, one end that described clamping screw extends in described U-shaped hull outside is provided with handwheel.
Above-mentioned lead accumulator automatic burning welding machine, wherein, is provided with guide pad above described U-shaped housing, and comb plate, comb joint is led.
Above-mentioned lead accumulator automatic burning welding machine, wherein, described controller is PLC controller.
Above-mentioned lead accumulator automatic burning welding machine, wherein, described flame detection module is flame detector.
The present invention has the following advantages:
1, welding process is carried out at airtight working space, and the pernicious gas producing in welding process is extracted out by factory's negative pressure system, via cleaner, purifies and discharges.
2, welding process is automatically to carry out, and when machine detection weld jig puts in place, the igniting of instruction welding system is freezed, and welding gun, under the effect of manipulator, moves back and forth according to the program of setting, to guarantee firm welding, reliable.After having welded, program moves to next station automatically, repeated work, and work efficiency is high.
3, the lug of accumulator plate, plumbous component are issued to metallographic melting at the high temperature freezing, so contact resistance is little, in order to improving battery quality performance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of weld jig of the present utility model.
Fig. 3 is the Split type structure schematic diagram of weld jig of the present utility model.
Fig. 4 is the principle schematic of automatic detection device of the present utility model.
Fig. 5 is the connection diagram of support of the present utility model and clamping screw.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in the figure, in order to solve the problems of the technologies described above, a kind of lead accumulator automatic burning of the utility model welding machine, comprise workbench 1, drive sprocket 10, driven sprocket 3, chain 12 and reductor 11, described master, driven sprocket 10, 3 are separately positioned on described workbench 1 two ends, main, driven sprocket 10, 3 can rotate on workbench 1, described chain 12 and described master, driven sprocket 10, 3 are meshed, described reductor 11 is arranged on below workbench 1, the rotating shaft of described reductor 11 is fixedly connected with described drive sprocket 10, by reductor 11, drive drive sprocket 10 to rotate, on described chain 12, be fixed with a plurality of weld jigs 2, one end that drive sprocket 10 is set on described workbench 1 is provided with seal closure 5, in described seal closure 5, be provided with at least one X-axis single armed manipulator 9, corresponding X-axis single armed manipulator 9 is provided with corresponding Z axis cylinder 6 and weld assembly 8, described weld assembly 8 comprises transverse axis 81, vertical axis 82, welding rifle 83, transverse axis 81 one end are fixed on X-axis single armed manipulator 9, the other end is connected with one end of described vertical axis 82, and the other end of described vertical axis 82 is fixedly connected with described welding rifle 83, the correspondence below of described welding rifle 83 is provided with a clamp clamping device of clamp 7, the vertical top that is positioned at corresponding clamp clamping device of clamp 7 of welding rifle 83 of described weld assembly 8, described clamp clamping device of clamp 7 comprises the clamping cylinder 71 that is separately positioned on chain both sides, be arranged on the L shaped clamping plate 72 on corresponding clamping cylinder 71, the clamping cylinder 71 of described chain both sides is oppositely arranged, and weld jig 2 is clamped, described welding rifle 83 is provided with the automatic detection device 84 whether automatic ignition device and flame detection light, described automatic detection device 84 comprises whether flame detection lights flame detection module 841, controller 842, the output of described flame detection module 841 and described controller 842 inputs, described controller defeated 842 goes out end and is connected with the control end of described automatic ignition device.Described controller 842 is PLC controller, and described flame detection module 841 is flame detector.
Described weld jig 2 comprises U housing 21, the center line of described U-shaped housing 21 is provided with clamping screw 22, described clamping screw 22 one end are horizontally through described U-shaped housing 21, and be positioned at described U housing 21, the other end extends in described U-shaped housing 21 outsides, and described clamping screw 22 is threaded with described U-shaped housing 21; Described U-shaped housing 21 both sides are respectively equipped with the transverse slat 23 being parallel to each other, and described transverse slat 23 is provided with fixed head 24, and described fixed head 24 is provided with movable plate 25; Between described transverse slat 23 transversely arranged a plurality of be parallel to each other for clamping the clamp assembly 26 of lead accumulator cluster; Described clamp assembly 26 comprises moving clamping plate 261, determines clamping plate 262, describedly determines clamping plate 262 and is fixedly connected with described fixed head 24 by bolt; Described movable plate 25 is connected with described clamping screw 22 by support 27, rotational lock bolt 22 drives movable plate 25 along the transverse shifting of described U-shaped housing 21, described moving clamping plate 261 is fixedly connected with described movable plate 25, by movable plate 25, drive moving clamping plate 261 to move to determining clamping plate 262, by lead accumulator cluster freeze be clamped in moving, determine between clamping plate 261,262; Support 27 is U-shaped member, support 27 bottoms are provided with through hole, support 27 is enclosed within on described clamping screw 22, clamping screw 22 ends are provided with baffle plate 62, support 27 openends are respectively equipped with upper and lower flanging 271,272, and described upper and lower flanging 271,272 is fixedly connected with corresponding movable plate 25 respectively, and described U-shaped housing 21 center is above provided with pressing plate 29, the both sides of described pressing plate 29 are respectively equipped with comb plate, comb joint 291, and described comb plate, comb joint 291 can move on described U-shaped housing 21; Two described comb plate, comb joints 291 are oppositely arranged, and described comb plate, comb joint 291 medial surfaces are provided with a plurality of for clamping the teeth groove 292 of positive and negative pole plate plate ear, and described comb plate, comb joint 291 is provided with the busbar channel 293 of laying leads; By two cooperations that are oppositely arranged comb plate, comb joint 291, the plate ear clip of positive and negative pole plate is tight.Described comb plate, comb joint 291 is provided with and hits iron 294.Cluster in not welding is put into after fixture, and two comb plate, comb joints 291 clamp to middle pressing plate 29, and the effect of hitting iron 294 is exactly to exert oneself by hand or by other method, makes two comb plate, comb joints 291 move to the position of design.One end that described clamping screw 22 extends in described U-shaped housing 21 outsides is provided with handwheel 30.Described U-shaped housing 21 is provided with guide pad 211 above, and comb plate, comb joint 291 is led.
Operation principle: reductor 11 drives drive sprocket 10, drive sprocket 10 motions drive chain 12 operations, weld jig 2 is placed in chain 12 and is connected, the motion of chain 12 drives weld jig 2 to move, under the control of PLC controller, when weld jig 2 moves to assigned address, photoelectric sensor switch provides signal, and 71 pairs of weld jigs 2 of clamp cylinder clamp and locate.After weld jig 2 framing signals are confirmed, machine Z axis lift cylinder 6 drops to welding post, automatic ignition device igniting, and machine starts welding.
In welding process, welding gun assembly 8, in the drive Imitating manual operation of X-axis single armed manipulator 9, moves back and forth, to guarantee welding quality.Welding completes, magnetic valve automatic closing gas source, flame-out, and Z axis lift cylinder 6 rises, and X-axis single armed manipulator 9 returns initial point, and clamping cylinder 71 unclamps, and weld jig 2 moves to next station under the taking to of chain, prepares next welding process.
The form that adopts X-axis single armed manipulator 9, is contained in welding rifle, automatic ignition device on X-axis single armed manipulator 9, by programme-control, automatic ignition, automatically supplies with burning gases, and the method that simulation is manually welded operates.
Claims (7)
1. lead accumulator automatic burning welding machine, it is characterized in that, comprise workbench, drive sprocket, driven sprocket, chain and reductor, described driving and driven sprocket wheel is separately positioned on described workbench two ends, described chain is meshed with described driving and driven sprocket wheel, described reductor is arranged on below workbench, and the rotating shaft of described reductor is fixedly connected with described drive sprocket, by reductor, drives drive sprocket to rotate; On described chain, be fixed with a plurality of weld jigs; One end that drive sprocket is set on described workbench is provided with seal closure, in described seal closure, be provided with at least one X-axis single armed manipulator, corresponding X-axis single armed manipulator is provided with corresponding Z axis cylinder and weld assembly, described weld assembly comprises transverse axis, vertical axis, welding rifle, transverse axis one end is fixed on X-axis single armed manipulator, the other end is connected with one end of described vertical axis, and the other end of described vertical axis is fixedly connected with described welding rifle; The correspondence below of described welding rifle is provided with a clamp clamping device of clamp, the vertical top that is positioned at corresponding clamp clamping device of clamp of welding rifle of described weld assembly, described clamp clamping device of clamp comprises the clamping cylinder that is separately positioned on chain both sides, be arranged on the L shaped clamping plate on corresponding clamping cylinder, the clamping cylinder of described chain both sides is oppositely arranged, and weld jig is clamped;
Described welding rifle is provided with the automatic detection device whether automatic ignition device and flame detection light, described automatic detection device comprises whether flame detection lights flame detection module, controller, the output of described flame detection module and described controller input, described controller output end is connected with the control end of described automatic ignition device.
2. lead accumulator automatic burning welding machine as claimed in claim 1, it is characterized in that, described weld jig comprises U-shaped housing, the center line of described U-shaped housing is provided with clamping screw, described clamping screw one end is horizontally through described U-shaped housing, and be positioned at described U-shaped housing, and the other end extends in described U-shaped hull outside, and described clamping screw is threaded with described U-shaped housing; Described U-shaped housing both sides are respectively equipped with the transverse slat being parallel to each other, and described transverse slat is provided with fixed head, and described fixed head is provided with movable plate; Between described transverse slat transversely arranged a plurality of be parallel to each other for clamping the clamp assembly of lead accumulator cluster; Described clamp assembly comprises moving clamping plate, determines clamping plate, describedly determines clamping plate and is fixedly connected with described fixed head by bolt; Described movable plate is connected with described clamping screw by support, rotational lock bolt drives movable plate along the transverse shifting of described U-shaped housing, described moving clamping plate is fixedly connected with described movable plate, by movable plate, drive moving clamping plate to move to determining clamping plate, by lead accumulator cluster freeze be clamped in moving, determine between clamping plate; Support is U-shaped member, and support casing is on described clamping screw, and clamping screw end is provided with baffle plate, and carrier openings end is respectively equipped with upper and lower flanging, and described upper and lower flanging is fixedly connected with corresponding movable plate respectively;
Center above described U-shaped housing is provided with pressing plate, and the both sides of described pressing plate are respectively equipped with comb plate, comb joint, and described comb plate, comb joint can move on described U-shaped housing; Two described comb plate, comb joints are oppositely arranged, and described comb plate, comb joint medial surface is provided with a plurality of for clamping the teeth groove of positive and negative pole plate plate ear, and described comb plate, comb joint is provided with the busbar channel of laying leads; By two cooperations that are oppositely arranged comb plate, comb joint, the plate ear clip of positive and negative pole plate is tight.
3. lead accumulator automatic burning welding machine as claimed in claim 2, is characterized in that, described comb plate, comb joint is provided with and hits iron.
4. lead accumulator automatic burning welding machine as claimed in claim 2, is characterized in that, one end that described clamping screw extends in described U-shaped hull outside is provided with handwheel.
5. the lead accumulator automatic burning welding machine as described in claim 2,3 or 4, is characterized in that, above described U-shaped housing, is provided with guide pad, and comb plate, comb joint is led.
6. lead accumulator automatic burning welding machine as claimed in claim 1, is characterized in that, described controller is PLC controller.
7. the lead accumulator automatic burning welding machine as described in claim 1 or 6, is characterized in that, described flame detection module is flame detector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320784008.2U CN203751482U (en) | 2013-12-04 | 2013-12-04 | Novel automatic lead storage battery welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320784008.2U CN203751482U (en) | 2013-12-04 | 2013-12-04 | Novel automatic lead storage battery welding machine |
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| Publication Number | Publication Date |
|---|---|
| CN203751482U true CN203751482U (en) | 2014-08-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320784008.2U Expired - Fee Related CN203751482U (en) | 2013-12-04 | 2013-12-04 | Novel automatic lead storage battery welding machine |
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| Country | Link |
|---|---|
| CN (1) | CN203751482U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103846526A (en) * | 2013-12-04 | 2014-06-11 | 江苏荣威环保科技有限公司 | Novel lead storage battery automatic flame welding machine |
| CN113245772A (en) * | 2021-05-19 | 2021-08-13 | 广东省科学院中乌焊接研究所 | Automatic welding production line |
-
2013
- 2013-12-04 CN CN201320784008.2U patent/CN203751482U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103846526A (en) * | 2013-12-04 | 2014-06-11 | 江苏荣威环保科技有限公司 | Novel lead storage battery automatic flame welding machine |
| CN113245772A (en) * | 2021-05-19 | 2021-08-13 | 广东省科学院中乌焊接研究所 | Automatic welding production line |
| CN113245772B (en) * | 2021-05-19 | 2023-02-28 | 广东省科学院中乌焊接研究所 | Automatic welding production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140806 Termination date: 20141204 |
|
| EXPY | Termination of patent right or utility model |