CN103345992A - Automatic adhesive binding method for stepping type disk-shaped suspension insulator - Google Patents
Automatic adhesive binding method for stepping type disk-shaped suspension insulator Download PDFInfo
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- CN103345992A CN103345992A CN2013102074664A CN201310207466A CN103345992A CN 103345992 A CN103345992 A CN 103345992A CN 2013102074664 A CN2013102074664 A CN 2013102074664A CN 201310207466 A CN201310207466 A CN 201310207466A CN 103345992 A CN103345992 A CN 103345992A
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Abstract
The invention relates to an automatic adhesive binding method of five-station line production of a linear stepping type disk-shaped suspension insulator. The automatic adhesive binding method comprises the following steps that: a station A completes two procedures including manual placing of a main insulator body and cement pouring in the main insulator body; a station B completes two procedures including steel leg placing and vibration; a station C completes two procedures including iron cap placing and cement pouring in the iron cap; a station D completes three procedures including iron cap positioning, main insulator body placing, and vibration; and a station E completes three procedures including cleaning, verifying, and removing. According to the invention, the automatic adhesive binding method has the advantages of convenient and reliable operation, good universality, wide application, good product adhesive binding quality, high automation degree, high production efficiency, and stable quality.
Description
Technical field
The present invention relates to a kind of adhesive binding method, be specially the automatic adhesive binding method of stepping cap and pin insulator.
Background technology
Widely used cap and pin insulator in high voltage power transmission and transforming glues together assembled formation by insulator main body, steel pin and chapeau de fer by high-strength cement.The equipped quality of insulator main body and steel pin and chapeau de fer just is directly connected to insulator in the defeated serviceability that becomes in the pushing electric network of high pressure.Higher to its equipped quality requirement, as insulator main body, steel pin and chapeau de fer Trinity vertical centering, axiality≤0.5; Cement inside can not remaining pore etc.Traditional mode of production is hand assembled, and not only production efficiency is low, and is difficult to the requirement of ensuring the quality of products, and unstable product quality is difficult to realize standardization and the standardization of production process.
Patent CN201117375Y " dish type suspension insulator multi-station flow production cementing machine ", a kind of mechanization process units of cap and pin insulator moulding assembling is disclosed, this device comprises the workbench that intermittently horizontally rotates is installed on the frame, uniform on the workbench mucilage binding member supporting seat and the elastic support thereof corresponding with ring shape continuous productive process station be installed, elastic support face plate center vertical fixing has vibration transmission rod, the rotary table upper fixed has upper mounting plate, on upper mounting plate, be positioned at A, B, the C station is separately installed with by driving oil cylinder, the elasticity that is installed on driving oil cylinder piston bar bottom presses the movable hold down gag of head and positioning cap composition, on gantry base, be positioned at A, B, the C station is separately installed with the vibrator that seat is transmitted in the band vibration.This device adopts ring shape revolution working method, and the operating space is limited; At same station gummed insulator main body, steel pin and chapeau de fer, make their concentricity requirement be difficult to guarantee, and automaticity and production efficiency still owe high.
Summary of the invention
Main purpose of the present invention is to provide that a kind of convenient and reliable operation, equipped quality are good, automaticity and the high automatic adhesive binding method of linear pattern stepping cap and pin insulator five station continuous productive processes of production efficiency.
The technical solution that realizes above-mentioned purpose is: the automatic adhesive binding method of a kind of linear pattern stepping cap and pin insulator five station continuous productive processes comprises that station A finishes two operations of casting cement in artificial placement insulator main body, the insulator main body; Station B finishes and inserts steel pin, two operations of vibration; Station C finishes two operations of casting cement in artificial placement chapeau de fer, the chapeau de fer; Station D finishes the chapeau de fer location, inserts the insulator main body, vibrates three operations; Station E finishes cleaning, three operations of checking, move.
Realize the stepping cap and pin insulator automatic cementing device for cap of this method, formed by workbench, round conveying mechanism, detent mechanism, up-down vibrating mechanism, catching robot, the mechanical, electrical gas control system of cement casting.Wherein workbench is made up of worktable frame and workbench, coming and going conveying mechanism is made up of gear, tooth bar, AC servo motor, shaft coupling, axle, bearing pedestal and gear stand, detent mechanism is made up of elastic support and positioning seat, and up-down vibrating mechanism transmits seat (bar), electromagnetic vibration generator system, hydraulic elevator platform and travel switch by vibration and forms.
This stepping cap and pin insulator automatic cementing device for cap is made up of worktable frame, workbench, AC servo motor, shaft coupling, axle, bearing pedestal, gear, tooth bar, gear stand, insulator main body, insulator main body positioning seat, insulator main body manipulator, steel pin, steel pin manipulator, steel pin transport platform, chapeau de fer, chapeau de fer positioning seat, chapeau de fer manipulator, spring support, hydraulic elevator platform, electromagnetic vibration generator system, vibration transmission seat, vibration transmission rod, electrical control cabinet, cement casting machine, chapeau de fer seat.
These linear pattern stepping cap and pin insulator five station continuous productive process automatic cementing device for cap, comprise worktable frame, workbench and be positioned at 5 station A-E on the workbench, insulator main body positioning seat and cement casting machine wherein are installed on the station A, and this insulator main body positioning seat can move back and forth between station A and station B under AC servo motor drives; Steel pin manipulator, insulator main body manipulator and first vibrating device are installed, insulator main body manipulator clamping and to locate this insulator main body mobile between station B and station D on the station B; Chapeau de fer seat, chapeau de fer manipulator and cement casting machine are installed on the station C, and the chapeau de fer seat is used for the manual chapeau de fer of placing, and the chapeau de fer manipulator can be mobile between station C and station D at the clamping chapeau de fer, and can finish the location of chapeau de fer on station D; Chapeau de fer positioning seat and second vibrating device are installed on the station D, and this chapeau de fer positioning seat can move back and forth between station D and station E under AC servo motor drives; Station E is equipped with detection, cleaning and the withdrawing device of workpiece.
As preferably, the described stepping cap and pin insulator automatic cementing device for cap course of work is five station continuous productive processes, wherein, station A finishes two operations of casting cement in artificial placement insulator main body, the insulator main body, station B finishes and inserts steel pin, two operations of vibration, station C finishes two operations of casting cement in artificial placement chapeau de fer, the chapeau de fer, and station D finishes the chapeau de fer location, inserts the insulator main body, vibrates three operations, and station E finishes cleaning, three operations of checking, move.
As preferably, described round conveying mechanism is made up of AC servo motor, shaft coupling, axle, bearing pedestal, gear, rack and pinion support, and motor is just changeing insulator assembly is delivered to next station, and the motor counter-rotating is then returned and resetted.
As preferably, described detent mechanism is made up of spring support and positioning seat, and positioning seat is the hollow cylinder that there are three boss on the top, and insulator main body lower end (or chapeau de fer upper end) cylindrical is positioned, and spring support plays the vibration cushioning effect.
As preferably, described up-down vibrating mechanism transmits seat (bar), an electromagnetic vibration generator system, hydraulic elevator platform and travel switch by vibration and forms, after the insulator main body (or chapeau de fer) behind the casting cement is delivered to corresponding station, hydraulic elevator platform drives electromagnetic vibration generator system and rises to the predetermined work position, water the dress height by vibration transmission seat (bar) drive and vibrate (vibration frequency 100Hz frequently by a narrow margin, amplitude≤1mm, time of vibration≤10s); Vibration finishes, and hydraulic elevator platform drive electromagnetic vibration generator system and vibration are transmitted seat (bar) decline and resetted.
As preferably, described catching robot can be finished clamping, unclamps, lifting, revolution action, realizes accurate extracting and positioning function to steel pin (or insulator main body, chapeau de fer).
As preferably, described cement casting machine is realized the quantitative cast to cement in chapeau de fer, the insulator main body by the start and stop of PLC control pump and clamping/unclamp feed pipe.
As preferably, described electrical control be used for the start and stop of lifting, the vibration machine of the start and stop of control motor and rotating, hydraulic pressure platform, the lifting/revolution/clamping of manipulator grasping mechanism/unclamp, cement casting machine pump start and stop/control valve action, suddenly stop/reset and the coordination of each mechanism action is controlled.
As preferably, described stepping cap and pin insulator automatic cementing device for cap, the concentricity of steel pin, insulator main body, chapeau de fer is kept realizing by the location of steel pin, insulator main body in the accurate location of detent mechanism, catching robot and the vibration processes.
As preferably, described stepping cap and pin insulator automatic cementing device for cap only needs to change chapeau de fer (insulator main body) positioning seat, can realize the automatic mucilage binding of different size and kind insulator.
The invention has the beneficial effects as follows: versatility is good, wide adaptability; Come and go conveying mechanism and realize the conveying of assembly and resetting of detent mechanism, detent mechanism is realized location and the Vibrant buffer of member; The accurate location of detent mechanism and manipulator grasping mechanism and position have guaranteed accurate positioning and the axiality of member; High frequency frequency, amplitude, the time of vibration of electromagnetic vibration generator system vibration by a narrow margin is adjustable controlled within the specific limits, and high frequency mode of vibration has by a narrow margin improved the density of mucilage binding high-strength cement, has reduced the porosity, has strengthened the mucilage binding firmness; The PLC control model has guaranteed the accuracy of each mechanism action and has coordinated control; Stable and reliable product quality, has alleviated labor strength at automaticity and production efficiency height.
Description of drawings
Fig. 1 is front view of the present invention;
Fig. 2 is vertical view of the present invention;
Fig. 3 is partial view of the present invention;
Fig. 4 is the view of insulator main body positioning seat among the present invention;
Fig. 5 is the view of chapeau de fer positioning seat among the present invention.
In each accompanying drawing: 1, worktable frame; 2, workbench; 3, spring support; 4, insulator main body; 5, insulator main body positioning seat; 6, seat is transmitted in vibration; 7, steel pin; 8, steel pin manipulator; 9, electromagnetic vibration generator system; 10, vibration transmission rod; 11, chapeau de fer positioning seat; 12, chapeau de fer; 13, insulator main body manipulator; 14, gear stand; 15, hydraulic elevator platform; 16, gear; 17, tooth bar; 18, cement casting machine; 19, electrical control cabinet; 20, chapeau de fer manipulator; 21, steel pin transport platform; 22, AC servo motor; 23, shaft coupling; 24, axle; 25, bearing pedestal; 26, chapeau de fer seat; 27, planker; 28, lower carrier plate; 29, bolt; 30, spring; 31, upper supporting plate; 32, insulator main body positioning body; 32, chapeau de fer positioning body.
Embodiment
The invention will be further described below in conjunction with accompanying drawing.
The present invention is linear pattern stepping cap and pin insulator five station continuous productive process automatic cementing device for cap, by worktable frame 1, workbench 2, spring support 3, insulator main body 4, insulator main body positioning seat 5, seat 6 is transmitted in vibration, steel pin 7, steel pin manipulator 8, electromagnetic vibration generator system 9, vibration transmission rod 10, chapeau de fer positioning seat 11, chapeau de fer 12, insulator main body manipulator 13, gear stand 14, hydraulic elevator platform 15, gear 16, tooth bar 17, cement casting machine 18, electrical control cabinet 19, chapeau de fer manipulator 20, steel pin transport platform 21, AC servo motor 22, shaft coupling 23, axle 24, bearing pedestal 25 and chapeau de fer seat 26 are formed.
Linear pattern stepping cap and pin insulator five station continuous productive process automatic cementing device for cap, comprise worktable frame 1, workbench 2 and be positioned at 5 station A-E on the workbench 2, insulator main body positioning seat 5 and cement casting machine 18 wherein are installed on the station A, and this insulator main body positioning seat 5 can move back and forth between station A and station B under AC servo motor 22 drives; Steel pin manipulator 8, insulator main body manipulator 13 and first vibrating device are installed on the station B, and 13 clampings of insulator main body manipulator and location insulator main body are mobile between station B and station D; Chapeau de fer seat 26, chapeau de fer manipulator 20 and cement casting machine 18 are installed on the station C, and chapeau de fer seat 26 is used for the manual chapeau de fer 12 of placing, and chapeau de fer manipulator 20 can be mobile between station C and station D at clamping chapeau de fer 12, and can finish the location of chapeau de fer 12 on station D; Chapeau de fer positioning seat 11 and second vibrating device are installed on the station D, and this chapeau de fer positioning seat 11 can move back and forth between station D and station E under AC servo motor 22 drives; Station E is used for taking out the workpiece after gluing together.
Described round conveying mechanism is made up of AC servo motor 22, shaft coupling 23, axle 24, bearing pedestal, gear 16, tooth bar 17 and gear stand 14, motor 22 is just changeing described insulator main body positioning seat 5 or described chapeau de fer positioning seat 11 is being delivered to next station, and the motor counter-rotating is then returned and resetted.
Described insulator main body positioning seat 5 and chapeau de fer positioning seat 11 are connected with workbench by spring support for the top has the hollow cylinder of three boss.
Referring to Fig. 4, insulator main body positioning seat 5 is made up of planker 27, lower carrier plate 28, upper supporting plate 31, bolt 29, spring 30 and insulator main body positioning body 32, planker 27, lower carrier plate 28, upper supporting plate 31 are connected by bolt 29,30 cushioning effects of spring between lower carrier plate 28 and the upper supporting plate 31, insulator main body positioning body 32 has the hollow cylinder of three boss for the top, by screw be fixed on the upper supporting plate 28.
Referring to Fig. 5, chapeau de fer positioning seat 11 is made up of planker 27, lower carrier plate 28, upper supporting plate 31, bolt 29, spring 30 and chapeau de fer positioning body 32, planker 27, lower carrier plate 28, upper supporting plate 31 are connected by bolt 29,30 cushioning effects of spring between lower carrier plate 28 and the upper supporting plate 31, chapeau de fer positioning body 33 has the hollow cylinder of three boss for the top, by screw be fixed on the upper supporting plate 28.
Specific implementation process is:
At station A, manually insulator main body 4 is placed on the insulator main body positioning seat 5, cement casting machine 18 starts, and pours into quantitative cement; AC servo motor 22 starts and just changes, and by shaft coupling 23, axle 24, gear 16, tooth bar 17 transmissions, elastic support 3, insulator main body positioning seat 5 is delivered to station B together with the insulator main body 4 behind the casting cement.Simultaneously, steel pin manipulator 8 clamping steel pin 7 on the steel pin transport platform 21, the revolution of rising.
At station B, steel pin manipulator 8 returns back to steel pin 7 and insulator main body 4 concentric positions, descends, and steel pin 7 is inserted in insulator main body 4 cement; Simultaneously, hydraulic elevator platform 15 starts and rises to the precalculated position, and electromagnetic vibration generator system 9 starts, by vibration transmit seat 6 drive insulator main bodys 4 and steel pin 7 together high frequency vibrate by a narrow margin, make in the steel pin 7 smooth and easy insertion cement, and the bubble that produces in the discharge water mud; Vibration finishes, and steel pin manipulator 8 unclamps, rise, turn round and reset; Hydraulic elevator platform 15 drive electromagnetic vibration generator systems 9 and vibration transmission seat 6 together decline reset.
At station C, manually chapeau de fer 12 is placed on the chapeau de fer seat 26, cement casting machine 18 starts, and pours into quantitative cement; Chapeau de fer manipulator 20 revolution decline clamping chapeau de fers 12, the revolution of rising.Simultaneously, at station B, insulator main body manipulator 13 clamping insulator main bodys 4 rise, revolution; AC servo motor 22 counter-rotatings are reset to station A with elastic support 3, insulator main body positioning seat 5.
At station D, chapeau de fer manipulator 20 returns back to chapeau de fer 12 and chapeau de fer seat 26 concentric positions, descends, and chapeau de fer 12 location are placed on the chapeau de fer positioning seat 11; Chapeau de fer manipulator 20 unclamps, rise, turn round and reset.Insulator main body manipulator 13 returns back to insulator main body 4 with chapeau de fer 12 concentric positions and descends, and insulator main body 4 is inserted in chapeau de fer 12 cement; Simultaneously, hydraulic elevator platform 15 starts and rises to the precalculated position, and electromagnetic vibration generator system 9 starts, by vibration transmission rod 10 drive chapeau de fers 12 and insulator main body 4 together high frequency vibrate by a narrow margin, make in insulator main body 4 smooth and easy insertion chapeau de fer 12 cement, and the bubble that produces in the discharge water mud.Vibration finishes, and insulator main body manipulator 13 unclamps, rises, turn round and reset, and hydraulic elevator platform 15 drive electromagnetic vibration generator systems 9 and vibration transmission rod 10 together descend and reset.AC servo motor 22 starts and just changes, and by pinion and rack, is that chapeau de fer 12, insulator main body 4 and the steel pin 7 of one is delivered to station E with elastic support 3, chapeau de fer positioning seat 11 together with mucilage binding.
At station E, cement is overflowed in manual detection, cleaning, the mucilage binding body of moving; AC servo motor 22 counter-rotatings are reset to station D with elastic support 3, chapeau de fer positioning seat 11.
Finish a duty cycle.
Claims (11)
1. the automatic adhesive binding method of linear pattern stepping cap and pin insulator five station continuous productive processes comprises that station A finishes two operations of casting cement in artificial placement insulator main body, the insulator main body; Station B finishes and inserts steel pin, two operations of vibration; Station C finishes two operations of casting cement in artificial placement chapeau de fer, the chapeau de fer; Station D finishes the chapeau de fer location, inserts the insulator main body, vibrates three operations; Station E finishes cleaning, three operations of checking, move.
2. automatic adhesive binding method according to claim 1, also comprise after the interior casting cement operation of described insulator main body of station A, the insulator main body positioning seat that will be placed with the insulator main body by motor-driven round conveying mechanism is delivered to station B, and the motor counter-rotating time can drive described insulator main body positioning seat and returns back to station A.
3. automatic adhesive binding method according to claim 1, also comprise after the vibration operation of station D, the chapeau de fer positioning seat that will be placed with chapeau de fer and insulator main body by motor-driven round conveying mechanism is delivered to station E, and the motor counter-rotating time can drive described chapeau de fer positioning seat and returns back to station D.
4. automatic adhesive binding method according to claim 1, wherein inserting in the steel pin operation of station B returns back to steel pin and insulator main body concentric position by steel pin manipulator, descends, and the steel pin is inserted in the insulator main body cement.
5. automatic adhesive binding method according to claim 1, wherein in the chapeau de fer positioning process of station D, the chapeau de fer manipulator returns back to chapeau de fer and chapeau de fer seat concentric position, descends, and the chapeau de fer location is placed on the chapeau de fer positioning seat.
6. automatic adhesive binding method according to claim 1, inserting in the insulator main body operation of station D wherein, insulator main body manipulator returns back to insulator main body and chapeau de fer concentric position and descends, and the insulator main body is inserted in the cement of chapeau de fer.
7. automatic adhesive binding method according to claim 1, wherein the operation of the casting cement of station A and station C realizes the quantitative cast to cement in chapeau de fer, the insulator main body by the start and stop of PLC control pump and clamping/unclamp feed pipe.
8. automatic adhesive binding method according to claim 1, wherein in the vibration operation of station B, when the insulator body delivery behind the casting cement to the corresponding station, drive electromagnetic vibration generator system by hydraulic elevator platform and rise to the predetermined work position, transmit the seat drive by vibration and water the vibration by a narrow margin frequently of dress height; Vibration finishes, and hydraulic elevator platform drive electromagnetic vibration generator system and vibration are transmitted seat decline and resetted.
9. automatic adhesive binding method according to claim 1, wherein in the vibration operation of station D, after the insulator main body behind the casting cement and chapeau de fer are delivered to corresponding station, drive electromagnetic vibration generator system by hydraulic elevator platform and rise to the predetermined work position, drive by vibration transmission rod and water the vibration by a narrow margin frequently of dress height; Vibration finishes, and hydraulic elevator platform drives electromagnetic vibration generator system and vibration transmission rod decline resets.
10. automatic adhesive binding method according to claim 1, also comprise electrical control, described electrical control be used for the start and stop of lifting, the vibration machine of the start and stop of control motor and rotating, hydraulic pressure platform, the lifting/revolution/clamping of manipulator grasping mechanism/unclamp, cement casting machine pump start and stop/control valve action, suddenly stop/reset and the coordination of each mechanism action is controlled.
11. automatic adhesive binding method according to claim 1, wherein said insulator main body positioning seat and/or chapeau de fer positioning seat can be changed, to realize the automatic mucilage binding of different size and kind insulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310207466.4A CN103345992B (en) | 2013-05-21 | 2013-05-21 | The automatic adhesive binding method of step-by-step movement cap and pin type suspension insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310207466.4A CN103345992B (en) | 2013-05-21 | 2013-05-21 | The automatic adhesive binding method of step-by-step movement cap and pin type suspension insulator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103345992A true CN103345992A (en) | 2013-10-09 |
| CN103345992B CN103345992B (en) | 2017-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310207466.4A Expired - Fee Related CN103345992B (en) | 2013-05-21 | 2013-05-21 | The automatic adhesive binding method of step-by-step movement cap and pin type suspension insulator |
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| CN (1) | CN103345992B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108063033A (en) * | 2017-12-11 | 2018-05-22 | 萍乡市中南电瓷厂 | A kind of porcelain insulator mucilage binding curing means |
| CN108831640A (en) * | 2018-06-08 | 2018-11-16 | 中材江西电瓷电气有限公司 | A kind of conehead suspended porcelain insulator mucilage binding technique |
| CN113090622A (en) * | 2021-04-02 | 2021-07-09 | 胡姿琼 | Handbag rope bonding device for handbag processing and use method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2708457Y (en) * | 2004-07-02 | 2005-07-06 | 山东理工大学 | Automatic cementing machine for suspension insulator |
| CN101202136A (en) * | 2007-11-23 | 2008-06-18 | 浙江飞剑控股有限公司 | Dish type suspension insulator multi-station flow production cementing machine |
| JP2009064668A (en) * | 2007-09-06 | 2009-03-26 | Tohoku Electric Power Co Inc | Pin-type insulator and its manufacturing method |
| CN201936707U (en) * | 2011-01-20 | 2011-08-17 | 三瑞科技(江西)有限公司 | Novel automatic insulator glue binding machine |
-
2013
- 2013-05-21 CN CN201310207466.4A patent/CN103345992B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2708457Y (en) * | 2004-07-02 | 2005-07-06 | 山东理工大学 | Automatic cementing machine for suspension insulator |
| JP2009064668A (en) * | 2007-09-06 | 2009-03-26 | Tohoku Electric Power Co Inc | Pin-type insulator and its manufacturing method |
| CN101202136A (en) * | 2007-11-23 | 2008-06-18 | 浙江飞剑控股有限公司 | Dish type suspension insulator multi-station flow production cementing machine |
| CN201936707U (en) * | 2011-01-20 | 2011-08-17 | 三瑞科技(江西)有限公司 | Novel automatic insulator glue binding machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108063033A (en) * | 2017-12-11 | 2018-05-22 | 萍乡市中南电瓷厂 | A kind of porcelain insulator mucilage binding curing means |
| CN108831640A (en) * | 2018-06-08 | 2018-11-16 | 中材江西电瓷电气有限公司 | A kind of conehead suspended porcelain insulator mucilage binding technique |
| CN113090622A (en) * | 2021-04-02 | 2021-07-09 | 胡姿琼 | Handbag rope bonding device for handbag processing and use method thereof |
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| Publication number | Publication date |
|---|---|
| CN103345992B (en) | 2017-03-08 |
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