CN103343578A - STP ultra-thin vacuum heat insulation heat preservation board and application of STP ultra-thin vacuum heat insulation heat preservation board in outer wall construction - Google Patents
STP ultra-thin vacuum heat insulation heat preservation board and application of STP ultra-thin vacuum heat insulation heat preservation board in outer wall construction Download PDFInfo
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- CN103343578A CN103343578A CN2013102878618A CN201310287861A CN103343578A CN 103343578 A CN103343578 A CN 103343578A CN 2013102878618 A CN2013102878618 A CN 2013102878618A CN 201310287861 A CN201310287861 A CN 201310287861A CN 103343578 A CN103343578 A CN 103343578A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/242—Slab shaped vacuum insulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
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Abstract
The invention provides an STP ultra-thin vacuum heat insulation heat preservation board and application of the STP ultra-thin vacuum heat insulation heat preservation board in outer wall construction, and relates to the technical field of building construction, in particular to the outer wall external heat preservation construction technology. According to the STP ultra-thin vacuum heat insulation heat preservation board, an STP material board core is wrapped by obstruction films in a vacuum mode, the heat conductivity between the internal obstruction film and the external obstruction film can be improved, the heat conductivity coefficient can be lower than 0.008w/(m.k), the STP ultra-thin vacuum heat insulation heat preservation board is low in cost, the formed STP ultra-thin vacuum heat insulation heat preservation board with the high heat insulation property is expected to serve as a widely-used heat insulation material, and the STP ultra-thin vacuum heat insulation heat preservation board is pasted to the wall face through adhesive mortar. The STP ultra-thin vacuum heat insulation heat preservation board and the application of the STP ultra-thin vacuum heat insulation heat preservation board in outer wall construction are suitable for heat insulation engineering of newly or extensively built civil or public building outer walls and roofs, and particularly suitable for energy conservation modification engineering of the existing buildings.
Description
Technical field
The present invention relates to technical field of building construction, particularly the construction technology of external wall outer insulation.
Background technology
The world today; the demand of energy conservation with the protection environment improved constantly, and building new material demand is strengthened day by day, and is wherein with the fastest developing speed with what be incubated again. and the exterior wall insulated structure system is of a great variety; form is different, and the control of its performance and construction technology also more and more cause people's attention.
The research of STP material mainly concentrated on Japan, Europe country since 1972.At refrigeration industries such as refrigerator widespread usage, the refrigerator in Japan more than 90% has adopted the insulation of this kind material at present.At present, Europe country uses architectural the beginning, shows from the tracking testing result of Munich, Germany sample project, finishes the engineering of insulation with STP, and its annual energy consumption only is 1/10 of the average energy consumption in city, Munich.
Summary of the invention
The present invention seeks to propose a kind of is the novel heat insulation plate of thermal insulation medium with the STP material.
The present invention includes STP plate of material core, vacuum type is enclosed with Obstruct membrane outside described STP plate of material core.
Heat-insulation and heat-preservation principle of the present invention: adopt the poor conductor of heat core to destroy the conduction of heat, drop to the conduction of the heat between the object minimum.Take superpower vacuum that thermal convection current is damaged, drop to the flowing heat transfer of air-flow minimum.Utilize foil laminated film that heat radiation is reflected.
The present invention wraps up STP plate of material core by the mode of Obstruct membrane and vacuum, can improve the heat conductivity between the inside and outside Obstruct membrane, make coefficient of thermal conductivity be lower than 0.008w/ (m.k), its cost is low, the ultra-thin vacuum thermal insulation plate of the STP with high thermal insulation that forms is expected to conduct heat insulating material widely, is beneficial to further applying of STP material.
The present invention is support frame with STP plate of material core, has thermal resistance and heat insulation effect.The vacuum type parcel refers to exhaust vacuum internal vacuum height later on, does not also have air in the future and overflows, and can increase greatly application life.
More satisfactory STP plate of material wicking surface is spared the cloth eyelet, and such core vacuumizes the time ratio and is easier to.
The quality of Obstruct membrane is the most obvious to the influence of production board, and aluminium foil itself is to have certain ventilative and water permeability, if the aluminium foil of selecting for use is ventilative and water permeability than higher, the application life of production board can be very not high.The composite material that the preferred aluminium foil of the present invention and other materials are composited.
In addition, the present invention also is provided with getter in Obstruct membrane.The main effect of getter is can accomplish to coexist with the life-span of building the application life that guarantees STP plate of material core.Need only STP plate of material in-core portion pressure under 100Pa by available data document and German industry standard proof, just can guarantee its heat conduction≤0.01W/ (mK).For preventing STP plate of material core in use, there is the air of fraction can leak into the inside of STP plate of material core, by placing getter, the GAS ABSORPTION of this part can be fallen, further guarantee application life of the present invention.
The present invention also proposes the ultra-thin vacuum thermal insulation plate of STP in the application on the building trade---the application in external wall construction.
May further comprise the steps:
1) substrate surface cleaning;
2) eject the hookup wire of warming plate at the metope of waiting to paste the ultra-thin vacuum thermal insulation plate of STP according to reference line;
3) adopt adhesive mortar that the ultra-thin vacuum thermal insulation plate of STP is pasted on the metope, and in time clear up the adhesive mortar that warming plate agent on every side goes out, with ail gun every block of ultra-thin vacuum thermal insulation plate of STP is anchored in metope again;
4) treat the ultra-thin vacuum thermal insulation plate stickup of STP after 12 hours, scrape on the ultra-thin vacuum thermal insulation plate of STP surface and smear finishing mucilage and lay alkali-resistant glass fiber mesh;
5) scrape at the external surface of finishing mucilage and smear anticracking grout;
6) after the anticracking grout drying, carry out the decoration of exterior wall construction.
That the present invention is applicable to is newly-built, the enlarging is civilian and the heat insulating work of utilities building exterior wall and roofing, is particularly useful for the reducing energy consumption engineering of existing building.Its advantage is as follows:
1, heat insulation effect excellence, heat insulation effect are equivalent to 5 times of conventional polyphenyl plate, 4 times of extruded sheet, and 2.8 times of polyurethane are as being that the product of the present invention of 1.5mm just can reach 65% energy-saving effect at present architectural employing thickness.
1. with traditional insulation thickness contrast table table 1
2. with tradition insulation coefficient of thermal conductivity contrast table table 2
2, unit mass is light, and the about 12Kg of every square metre weight behind the last wall only is 1/4. of weight construction back difficult drop-off behind the wall on the ceramic tile, and is safe.
3, insulation, decorative engineering are organically combined, simpler than traditional heat-insulation system working procedure.
4, easy construction can be as the direct stickup of ceramic tile, greatly the reduction of erection time, saved cost.
5, heat insulating material is inorganic heat insulation material, does not fire, and fire-protection rating reaches the requirement of A level.
6, ultra-thin vacuum insulation external wall insulation, nontoxic, environmental protection, long service life.
In addition, on metope, with order from the bottom to top the ultra-thin vacuum thermal insulation plate of STP is pasted.
The mutual flanging of the ultra-thin vacuum thermal insulation plate of adjacent STP is pasted.
In order to improve the binding fastness of every ultra-thin vacuum thermal insulation plate of STP and metope, when the ultra-thin vacuum thermal insulation plate of anchoring STP, the density of anchor point 〉=8/m
2
The ultra-thin vacuum thermal insulation plate of STP surface scrape smear the first road finishing mucilage that thickness is 2～3mm after, immediately alkali-resistant glass fiber mesh is pressed in the finishing mucilage; Treat that the first road finishing mucilage is stiff slightly and smear the second road finishing mucilage again to can touch the time, to cover alkali-resistant glass fiber mesh fully.
Mutual lap width 〉=the 100mm of adjacent alkali-resistant glass fiber mesh.
The specific embodiment
One, the internal structure of the ultra-thin vacuum thermal insulation plate of STP:
The ultra-thin thermal insulation slab of STP is made by vacuumizing encapsulation technology by STP plate of material core and high barrier composite films, also is provided with getter in high barrier composite films.The main effect one of plate core is as support frame, the 2nd, and the plate core itself has certain thermal resistance, also can play certain heat insulation effect.The quality of plate core has determined the application life of STP plate to a certain extent, and more satisfactory vacuum insulation panel plate core is wanted porous surface, is evenly distributed, such plate core vacuumizes the time ratio and is easier to, exhaust vacuum internal vacuum height later on, also do not have air in the future and overflow, can increase greatly application life.
High barrier composite films has aluminium foil and other materials to be composited, and has air tight property and water proofing property preferably.Two, be example with certain International Garden project, the ultra-thin heat insulating thermal preserving board construction technology process of summary STP:
1, substrate surface requires: should clean, and no greasy dirt, release agents etc. hinder the attachment of bonding, projection, hollowing and porous spot should be rejected and levelling, and leveling layer should be bonding firmly with body of wall, delamination must not be arranged, hollowing, the crack, surface layer must not have phenomenons such as efflorescence, peeling, quick-fried ash.
2, the ultra-thin vacuum thermal insulation plate of STP arranges
At first determine laterally and vertical reference line before the construction, carry out snap the line according to reference line at metope to be pasted then, eject the hookup wire of warming plate.
3, the preparation of adhesive mortar and use
Be that matching well of 1 ︰ 4～5 mixed water and mortar with mass ratio.Each preparation must not be too much, looks the control of varying environment temperature condition in 3h or by using up in the official hour in the product description.
4, the stickup of the ultra-thin vacuum thermal insulation plate of STP
Adopt the sticking method of some frame or bar during the coating ornamental surface layer, be coated with glue face 〉=50%; Adopt completely sticking method during the decorating surface brick layer.According to hookup wire, warming plate is pasted evenly extruding on the metope, available rubber hammer knocks fixing gently, should in time clear up the adhesive mortar that warming plate agent on every side goes out.
Concrete operations are as follows:
(1) the stickup order should from bottom to top be constructed along horizon, and the ultra-thin vacuum thermal insulation plate of STP that pastes earlier on negative and positive angle, the big metope carries out fissure of displacement construction.
(2) bonding mode glues for completely sticking or bar, and bond area is not less than 80%.
(3) the ultra-thin vacuum thermal insulation plate of STP should evenly push when bonding, and available rubber hammer knocks fixing gently, strict control panel surface evenness, verticality, and the guiding ruler that is not less than 2m with length flattens inspection, should in time clear up the bonding adhesive that panel area is extruded.
Flanging stickup mutually between plate and plate when (4) the ultra-thin vacuum thermal insulation plate of STP is pasted.
5, the anchoring of the ultra-thin vacuum thermal insulation plate of STP
(1) after the ultra-thin vacuum thermal insulation plate of STP is pasted in time in the ail gun anchoring of anchoring position, guarantee that each square metre is no less than 8 anchor points.
(2) nailing length≤1.5cm in time knocks gently with hand hammer after nailing is injected body of wall and guarantees nailing exsertion part height≤3mm.
6, scrape and smear finishing mucilage and lay alkali-resistant glass fiber mesh
After warming plate plate seam disposes; leave standstill after 12 hours to scrape on the ultra-thin vacuum thermal insulation plate of STP surface and smear finishing mucilage; at the negative and positive angle, window end opening and side oral area position protected with the PVC corner protector, guarantees that negative and positive angle and window position are straight, attractive in appearance, at window PVC olecranon.
Evenly smearing the first road thickness at the exterior surface of wall that posts warming plate is the finishing mucilage of 2～3mm, immediately with 160g/m
2Alkali-resistant glass fiber mesh is pressed in the finishing mucilage, to cover alkali-resistant glass fiber mesh, littlely to see that profile is advisable, smooth corrugationless.Treat that the first road finishing mucilage is stiff slightly and smear the second road finishing mucilage again to can touch the time, thickness is 1～2mm, is advisable to cover alkali-resistant glass fiber mesh fully.
7, scrape and smear anticracking grout
Scrape at the external surface of finishing mucilage and to smear anticracking grout, after construction finishes, carry out the decoration of exterior wall construction.
8, finish coat construction
(1) coating ornamental surface: behind finishing mucilage layer surface drying, can carry out the construction of flexible putty, criticize with scraper plate and scrape, treat first pass flexible putty surface drying after, scrape putty again second time, compacting polishing survives.Criticizing Puttying should not leak at the end, does not leak and scrapes, and does not stay seam, fully covering surfaces.Treat flexible putty dried fully solid after, can carry out the finish coat execution of coating.
(2) decorating surface brick: should make model earlier before the construction, through on-the-spot pull-out test, can construct after institute's inspection project is qualified.Adopt two methods (metope blade coating and the face brick back of the body are coated with) that are coated with to paste with the special-purpose sticking mortar of face brick, the face brick jointing should adopt special-purpose pointing stuff to carry out behind adhesive mortar immobilization 3d, but proper extension when weather is low colludes horizontal joint earlier and colludes vertical seam again, and infall is answered the transition nature in length and breadth, brickwork joint is again on the same horizontal plane, should be continuous, straight, seam should be controlled deeply at 2 ~ 3mm, stitch and widely should must not adopt sealing less than 5mm.
Three, technical indicator that engineering reaches
The ultra-thin thermal insulation slab exterior-wall heat insulation of STP engineering should be carried out construction quality according to existing national standard " unified standard for constructional quality " GB50300 and " building energy conservation engineering construction quality standards of acceptance " GB50411 pertinent regulations and be checked and accepted.
1, the main composition material of outer heat preservation system is reviewed project
| Material | The reinspection project |
| The STP warming plate | Thermal resistance, mass area ratio, the compound choke film of high strength |
| The dedicated fixed part | The tension bearing capacity |
| STP fire barrier plate | Thermal resistance, dry density |
| Bonding adhesive, plastering mortar | Under the dry state and immersion 48h stretching adhesive strength |
| Alkali-resistant glass fiber mesh | Alkaline-resisting tension failure brute force, alkaline-resisting tension failure strength retention |
2, project benefit, performance evaluation see the following form:
| Analysis item | The ultra-thin heat insulating thermal preserving board of STP | Polyurethane (PU) | Extruded sheet (XPS) | Polyphenyl plate (EPS) | Composite heat insulation block (GRS) | Adhesive polystyrene granule heat-insulating mortar |
| Unit price (unit/m 2) | 80 | 40-50 | 80-90 | 80-90 | 146.8 | 80-120 |
| Insulation thickness | 7-15 | 25-30 | 25-40 | 25-40 | 25-40 | |
| Heat insulation effect | Excellent | Generally | Excellent | Excellent | Good | Good |
| Coefficient of thermal conductivity | 0.08 | 0.024 | 0.03 | 0.041 | 0.04 | 0.08 |
| Service life | 50 | 30 | 25 | 25 | 50 | 25 |
| Fire-protection rating | A1 | B1 | B2 | B2 | B1 | B1 |
| Environment protecting | Excellent | Generally | Good | Good | Good | Generally |
| Construction period | Short | Short | Longer | Longer | Longer | Long |
| Durability | Heat insulating material is inorganic heat insulation material, prevents fires, does not fire.And unit mass is light, and easy construction is safe, difficult drop-off, and environmental protection, with the same life-span of building, theoretical 60 years life-spans.Just can reach 65% energy-conservation requirement with the 1-2 cm thick.Use ultra-thin vacuum heat-insulating plate heat insulating material in the building, compare with using traditional heat insulating material, can increase the 1%-3% percentage of usable dwelling area, reduce shared area, increase usable floor area | The heat-insulation system durability is 25-30, and is low application life than building, but it is easy to construction, short construction period spraying, easy to operate, one-shot forming,, simplified the integral construction operation, shortened construction period | The heat-insulation system durability is 15-20, and is low application life than building, and the heat-insulation system construction is complicated in addition, and difficulty of construction is big, the cost height | The heat-insulation system durability is 15-20, and is low application life than building, and the heat-insulation system construction is complicated in addition, and difficulty of construction is big, the cost height | Body of wall adhesive power wall, because heat insulating material directly embeds in the materials for wall, the insulation good endurance do not add heat insulating material at needs, but the material heaviness is not easy to operate, construction period is longer | Low application life than building, not easy to crack, hollowing or come off.The tensile bond strength of cracking resistance overcoat and insulation layer is not less than 01MPa, destroys the interface and should be positioned at insulation layer.Long construction period. |
| Comprehensive cost | 120 | 60-80 | 140-200 | 140-200 | 320 | 180-220 |
Claims (10)
1.STP ultra-thin vacuum thermal insulation plate is characterized in that comprising STP plate of material core, vacuum type is enclosed with Obstruct membrane outside described STP plate of material core.
2. according to the ultra-thin vacuum thermal insulation plate of the described STP of claim 1, it is characterized in that described STP plate of material wicking surface spares the cloth eyelet.
3. according to claim 1 or the ultra-thin vacuum thermal insulation plate of 2 described STP, it is characterized in that described Obstruct membrane is the composite material that aluminium foil and other materials are composited.
4. according to the ultra-thin vacuum thermal insulation plate of the described STP of claim 1, it is characterized in that in described Obstruct membrane, getter being set.
5. the application of the ultra-thin vacuum thermal insulation plate of STP in external wall construction according to claim 1 is characterized in that may further comprise the steps:
1) substrate surface cleaning;
2) eject the hookup wire of warming plate at the metope of waiting to paste the ultra-thin vacuum thermal insulation plate of STP according to reference line;
3) adopt adhesive mortar that the ultra-thin vacuum thermal insulation plate of STP is pasted on the metope, and in time clear up the adhesive mortar that warming plate agent on every side goes out, with ail gun every block of ultra-thin vacuum thermal insulation plate of STP is anchored in metope again;
4) treat the ultra-thin vacuum thermal insulation plate stickup of STP after 12 hours, scrape on the ultra-thin vacuum thermal insulation plate of STP surface and smear finishing mucilage and lay alkali-resistant glass fiber mesh;
5) scrape at the external surface of finishing mucilage and smear anticracking grout;
6) after the anticracking grout drying, carry out the decoration of exterior wall construction.
6. according to the application of the ultra-thin vacuum thermal insulation plate of the described STP of claim 5 in external wall construction, it is characterized in that on metope, with order from the bottom to top the ultra-thin vacuum thermal insulation plate of STP is pasted.
7. the application in external wall construction according to claim 5 or the ultra-thin vacuum thermal insulation plate of 6 described STP is characterized in that the mutual flanging stickup of the ultra-thin vacuum thermal insulation plate of adjacent STP.
8. according to the application of the ultra-thin vacuum thermal insulation plate of the described STP of claim 5 in external wall construction, it is characterized in that when the ultra-thin vacuum thermal insulation plate of anchoring STP the density of anchor point 〉=8/m
2
9. according to the application of the ultra-thin vacuum thermal insulation plate of the described STP of claim 5 in external wall construction, it is characterized in that the ultra-thin vacuum thermal insulation plate of STP surface scrape smear the first road finishing mucilage that thickness is 2～3mm after, immediately alkali-resistant glass fiber mesh is pressed in the finishing mucilage; Treat that the first road finishing mucilage is stiff slightly and smear the second road finishing mucilage again to can touch the time, to cover alkali-resistant glass fiber mesh fully.
10. the application in external wall construction according to claim 5 or the ultra-thin vacuum thermal insulation plate of 9 described STP is characterized in that the mutual lap width 〉=100mm of adjacent alkali-resistant glass fiber mesh.
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| CN201310287861.8A CN103343578B (en) | 2013-07-10 | 2013-07-10 | STP ultra-thin vacuum heat insulation heat preservation board and application of STP ultra-thin vacuum heat insulation heat preservation board in outer wall construction |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103485429A (en) * | 2013-10-11 | 2014-01-01 | 广东电白建设集团有限公司 | HD-STP building outer wall ultra-thin vacuum insulated panel and construction process thereof |
| CN104196135A (en) * | 2014-09-15 | 2014-12-10 | 中天联合节能建设发展(天津)股份有限公司 | Heat-insulation construction and energy conservation process for exterior walls |
| CN104652629A (en) * | 2014-12-26 | 2015-05-27 | 高俊丽 | STP (Standard Temperature and Pressure) ultrathin vacuum insulation panel for building internal wall |
| CN106436666A (en) * | 2016-08-11 | 2017-02-22 | 中铁十二局集团第二工程有限公司 | Construction method of heat preservation board for box girder of continuous steel structure aqueduct |
| CN109372151A (en) * | 2018-11-23 | 2019-02-22 | 江苏兴厦建设工程集团有限公司 | A kind of ultra-thin heat-insulating shield exterior-wall heat insulation construction of STP and its method |
| CN109853760A (en) * | 2019-01-18 | 2019-06-07 | 中如建工集团有限公司 | The ultra-thin heat-insulation vacuum board exterior wall outer thermal insulation thin limed construction method of STP |
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| CN202718324U (en) * | 2012-07-23 | 2013-02-06 | 宁波泰升建设工程有限公司 | Outer wall decoration structure |
| CN202809865U (en) * | 2012-09-05 | 2013-03-20 | 管建华 | STP (self-thermoregulating and phase-transforming) ultrathin vacuum fireproof insulation board |
| CN202809874U (en) * | 2012-09-29 | 2013-03-20 | 陈武军 | Anti-scratch and anti-pierce standard temperature and pressure (STP) insulation board |
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| CN202718324U (en) * | 2012-07-23 | 2013-02-06 | 宁波泰升建设工程有限公司 | Outer wall decoration structure |
| CN202809865U (en) * | 2012-09-05 | 2013-03-20 | 管建华 | STP (self-thermoregulating and phase-transforming) ultrathin vacuum fireproof insulation board |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103485429A (en) * | 2013-10-11 | 2014-01-01 | 广东电白建设集团有限公司 | HD-STP building outer wall ultra-thin vacuum insulated panel and construction process thereof |
| CN103485429B (en) * | 2013-10-11 | 2015-12-02 | 广东电白建设集团有限公司 | The ultra-thin vacuum heat-insulating plate of HD-STP external wall and construction technology thereof |
| CN104196135A (en) * | 2014-09-15 | 2014-12-10 | 中天联合节能建设发展(天津)股份有限公司 | Heat-insulation construction and energy conservation process for exterior walls |
| CN104652629A (en) * | 2014-12-26 | 2015-05-27 | 高俊丽 | STP (Standard Temperature and Pressure) ultrathin vacuum insulation panel for building internal wall |
| CN106436666A (en) * | 2016-08-11 | 2017-02-22 | 中铁十二局集团第二工程有限公司 | Construction method of heat preservation board for box girder of continuous steel structure aqueduct |
| CN109372151A (en) * | 2018-11-23 | 2019-02-22 | 江苏兴厦建设工程集团有限公司 | A kind of ultra-thin heat-insulating shield exterior-wall heat insulation construction of STP and its method |
| CN109853760A (en) * | 2019-01-18 | 2019-06-07 | 中如建工集团有限公司 | The ultra-thin heat-insulation vacuum board exterior wall outer thermal insulation thin limed construction method of STP |
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| CN103343578B (en) | 2014-08-13 |
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