CN103318438A - Inclined boxing device for panel television set - Google Patents
Inclined boxing device for panel television set Download PDFInfo
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- CN103318438A CN103318438A CN2013102469211A CN201310246921A CN103318438A CN 103318438 A CN103318438 A CN 103318438A CN 2013102469211 A CN2013102469211 A CN 2013102469211A CN 201310246921 A CN201310246921 A CN 201310246921A CN 103318438 A CN103318438 A CN 103318438A
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Abstract
The invention discloses an inclined boxing device for a panel television set and relates to the technical field of packaging and boxing of panel television sets. The inclined boxing device comprises a parallel moving system which is formed by two parallel supporting beams and a parallel sliding assembly connected between the two parallel supporting beams. An upper supporting device is arranged on one supporting beam, and a bottom limit device matched with the upper supporting device correspondingly is arranged on the other supporting beam. By means of the device, a putting mode of the panel television set into a package box is changed from a vertical mode into an inclined sliding mode, a screen and a lower liner are prevented from being damaged by impact caused by free fall of the panel television set, and the ratio of television sets with cracked screens in the market is reduced. The inclined boxing device conducts inclined boxing processing, can reduce operation procedures of packaging staff, greatly reduces operation intensity of the working procedures, and single-line operation staff can be reduced to two workers finishing packaging independently from three workers operating alternatively.
Description
Technical field
The present invention relates to packing, the vanning technical field of panel TV set, relate in particular to a kind of inclination boxing apparatus of panel TV set.
Background technology
Traditional panel TV set packing method mainly relies on the mode of man power encasement or auxiliary boxing apparatus or its combination process operations of casing, and its particular case is as follows:
One, man power encasement: carton elder generation folding forming, re-use ailing machine and carry out the bottoming sealing, finish the front preparative treatment of use of carton, with carton flip-top opening upwards, the bottom liner of packing into overlaps packaging bag by 2 operator's cooperations with tv product, in the carton that preparative treatment is good of vertically packing into, then pack into accessories of a product and upper liner are carried out top nailing and tape seal at last.
Two, auxiliary boxing apparatus: 1, use semiautomatic equipment to carry out incasement operation, the absorption of employing negative-pressure vacuum, negative-pressure vacuum absorption needs the long-pending absorption position in certain plane, flat panel TV ultrathin product end face is difficult to find absorption position, the absorption of tow sides position is higher to the product package thickness requirement, the increase of unit cost is higher, therefore seldom uses in flat panel TV manufacturer.The balance lifting mode, the balance hanging device needs acting point or hook point, flat panel TV is as the fashional consumption product, on product appearance, can not design such hook point, have part producer to adopt from the bottom and use strapping to hold up mode, but dress is got strapping and needed manual operation, the lost labor, efficient is lower, only can reach reduction operator labour intensity present, the less use of domestic manufacturer.
2, use automatic equipment to carry out incasement operation: automatic manipulator is finished the packing of product automatically, and because its unit price cost is very high, the less use of complete machine manufacturing enterprise is used more in screen (CELL) manufacturing enterprise.
Flat panel TV adopts the complete machine vanning of counterpart case packing to continue to use traditional packing method always, progressively increasing along with product size, the carton height is mostly more than 1.2, packaging products in boxes must be placed on lower position (being generally ground) and finish, carry on Roller conveyor again and carry out the operations such as next step fitted lining pad, whole operation labour intensity is larger.While is along with the progressively reduction of packing cost, the operational space is narrow and small in the carton, and arm can't go deep into fully, and product packs three into/and operating personal must be loosed one's grip for the moment, product freely falls at the bottom of the case, and the easy like this product that causes falls damage and the bottom liner damage hidden danger that is hit.
Present automation accessory equipment replaces artificial with high costs and usage range limited, specially proposes that structure is more simple in order to address the above problem, range of use boxing apparatus widely.
Summary of the invention
Weak point for the prior art existence; the object of the present invention is to provide a kind of inclination boxing apparatus of panel TV set; this inclination boxing apparatus adopts the inclination supporting way; packing is tilted to be placed in the purpose that has realized on this inclination boxing apparatus tilting that safety vanning and automatic production line transport this packing chest; its vanning cost is lower; operation is very easy, and better to the protection of panel TV set, and the work efficiency of vanning also is improved.
Purpose of the present invention is achieved through the following technical solutions:
A kind of inclination boxing apparatus of panel TV set, comprise the parallel system, the parallel system is by two support beams that are parallel to each other and be connected at two parallel sliding module compositions between the support beam, one of them support beam is provided with the upper support device, and another support beam is provided with the bottom limiting device with upper support device corresponding matching.During use, the packing chest of panel TV set is tilted to be put in the parallel system, allow packing chest just in time slant setting between bottom limiting device and upper support device, the bottom of packing chest contacts with bottom limiting device, the upper angled of packing chest and support by the upper support device, the lower surface that is packing chest top contacts with the bearing surface of upper support device, because the bearing surface of upper support device is higher than the parallel plane of parallel system, is positioned in the parallel system therefore packing chest will be tilted.
In order to realize better the present invention, described upper support device is connected on the support beam by the height adjustment means.The height of upper support device can be regulated by the height adjustment means, and namely the degree of dip that is positioned in the parallel system of packing chest can be regulated by the height adjustment means.
The structure technology scheme that the invention provides a kind of preferred upper support device is: described upper support device mainly is made of vertical rack and inclination support beam, vertical rack is connected on the support beam by the height adjustment means, and the inclination support beam is fixed at the top of vertical rack.
Further, the inclined surface of described inclination support beam and horizontal surface angle are 20 degree～80 degree, and the preferred angle of the present invention is 60 degree.
The invention provides a kind of preferred parallel sliding unit construction technical scheme is: described parallel sliding assembly is made of the cylinder that several are parallel to each other.
As preferably, described parallel system bottom is provided with support foundation.
The present invention compares than prior art, has the following advantages and beneficial effect:
(1) the invention provides a kind of inclination boxing apparatus, this device has highly higher upper support device and highly lower bottom limiting device, realize the purpose that automation tilts to case by the diff-H of upper support device and bottom limiting device, bottom limiting device can play the purpose that the restriction packing chest skids off the parallel system simultaneously.The present invention changes pack into the load mode of packing chest of panel TV set into the inclination slide-in type by vertically packing into, can prevent the harm such as impact failure screen that freely falling of panel TV set caused and lower liner, reduce the unpacking screen in market and split the ratio of machine more than 0.1%, reduce the fraction defect of unpacking, reduced the loss of factory.
(2) adopt the present invention's vanning of tilting to process, the pipelining system that adopts simultaneously the parallel system to match, therefore can reduce packing chest after the packing personnel will pack carries on Roller conveyor from ground operational sequence, significantly reduce this procedures intensity, the single line operating personnel can be kept to two people by three people's cyclical function and get final product complete independently, and single line can the save operation personnel one.
(3) application by this inclination boxing apparatus, flow package changes, can reduce the bottom nailing of packing chest, the preparative treatment personnel of sealed adhesive tape, can realize up and down whole automated jobs of nailing, tape seal by this equipment, the single line operation can the save operation personnel two.
Description of drawings
Fig. 1 is front view of the present invention;
Fig. 2 is birds-eye view of the present invention;
Fig. 3 is perspective view of the present invention.
Wherein, the corresponding name of the Reference numeral in the accompanying drawing is called:
The 1-support foundation, 2-cylinder, 3-upper support device, 31-vertical rack, 32-inclination support beam, 4-bottom limiting device, 5-height adjustment means.
The specific embodiment
Below in conjunction with embodiment the present invention is described in further detail:
Embodiment
Such as Fig. 1～shown in Figure 3, a kind of inclination boxing apparatus of panel TV set, comprise the parallel system, the parallel system is by two support beams that are parallel to each other and be connected at two parallel sliding module compositions between the support beam, one of them support beam is provided with upper support device 3, and another support beam is provided with the bottom limiting device 4 with upper support device 3 corresponding matching.As shown in Figure 1, during use, the packing chest of panel TV set is tilted to be put in the parallel system, allow packing chest just in time slant setting between bottom limiting device 4 and upper support device 3, the bottom of packing chest contacts with bottom limiting device 4 that (bottom limiting device 4 holds the bottom of packing chest, so that packing chest can not skid off in the parallel sliding zone of parallel system), the upper angled of packing chest and support by upper support device 3, the lower surface that is packing chest top contacts with the bearing surface of upper support device 3, because the bearing surface of upper support device 3 is higher than the parallel plane of parallel system, is positioned in the parallel system therefore packing chest will be tilted.
As shown in Figure 1, upper support device 3 is connected on the support beam by height adjustment means 5.The height of upper support device 3 can be regulated by height adjustment means 5, be that the degree of dip that packing chest is positioned in the parallel system can be regulated by height adjustment means 5, upper support device 3 is regulated highlyer by height adjustment means 5, the degree of dip of its packing chest will be larger, when reality is used, when packing chest inclination 60 is spent, the speed of man power encasement's panel TV set will be higher, and will be also more convenient.
Such as Fig. 1, shown in Figure 3, upper support device 3 mainly is made of vertical rack 31 and inclination support beam 32, and vertical rack 31 is connected on the support beam by height adjustment means 5, and inclination support beam 32 is fixed at the top of vertical rack 31.The height of upper support device 3 can be regulated by height adjustment means 5, and namely the degree of dip that is positioned in the parallel system of packing chest can be regulated by height adjustment means 5.
As shown in Figure 1, the inclined surface of inclination support beam 32 and horizontal surface angle are 20 degree～80 degree.The upper surface of inclination support beam 32 is (namely with the contact surface on packing chest top, the bearing surface of supporting packing case namely) is obliquely installed, can allow packing chest and inclination support beam 32 area of contact larger, contact more closely, guarantee that packing chest is positioned over the stationarity of this inclination boxing apparatus.
As shown in Figure 2, the parallel sliding assembly of the present embodiment is made of several cylinders that are parallel to each other 2.All cylinders 2 are parallel to each other and arrange parallel sliding conveyor line transport systems of formation, and during use, packing chest is positioned on the parallel sliding assembly and relies on the transmission of parallel sliding assembly parallel.
As shown in Figure 1, parallel system bottom is provided with support foundation 1, and support foundation 1 plays a part the supports parallel mobile system for supporting frame-saw.
During use, in the parallel system of this inclination boxing apparatus, packing chest holds spacing by the bottom limiting device 4 in the parallel system with the packing chest slant setting, prevents that the packing chest bottom from skidding off in the parallel sliding zone of parallel system.The top of packing chest is by upper support device 3 support of tilting, guarantee that the packing chest slant setting is in the parallel system, realize this packing chest slant setting on this inclination boxing apparatus by upper support device 3 and bottom limiting device 4, packing chest is be used to the casing of putting with the packaging flat plate vision receiver, behind the packing chest slant setting, by artificial or intelligent machine people panel TV set is loaded on packing chest inside, because panel TV set employing inclination mode is packed in the packing chest, than the vertical mode packing chest of packing into, the inclination mode relies on gravity (can add propulsive force in case of necessity) equally, but it has carried out the mechanics decomposition to gravity, so that panel TV set power vertically downward diminishes, avoided panel TV set unexpected decline under the Action of Gravity Field in packing chest.When packing panel TV set into packing chest; the speed of packing into of its panel TV set is controlled effectively, and can prevent the unexpected tenesmus of panel TV set, the concussion panel TV set; even the damage panel TV set, this inclination boxing apparatus can be protected panel TV set effectively.
From a large amount of actual situations with this inclination boxing apparatus, the present invention is as follows with respect to the benefit that traditional boxing apparatus and packing method bring:
1, traditional packing method all is to case by vertical load mode, and auxiliary boxing apparatus is not provided, and the packing chest after the vanning must be lifted on the pipelining line after vanning is finished.This inclination boxing apparatus provides a kind of auxiliary inclination vanning structure, change pack into the load mode of packing chest of panel TV set into the inclination slide-in type by vertically packing into, can prevent the harm such as impact failure screen that freely falling of panel TV set caused and lower liner, reduce the unpacking screen in market and split the ratio of machine more than 0.1%, reduce the fraction defect of unpacking, reduced the loss of factory.If factory produces 1,400,000 panel TV sets year, can reduce the loss that the screen of unpacking splits 1400 in machine by this inclination boxing apparatus, if calculate by 3000 yuan of separate units, can reduce the loss more than 4,200,000 every year.
2, adopt the present invention's vanning of tilting to process, the pipelining system that adopts simultaneously the parallel system to match, realized the pipelining of incasement operation, can reduce packing chest after the packing personnel will pack carries on Roller conveyor from ground operational sequence, significantly reduce this procedures intensity, the single line operating personnel can be kept to two people by three people's cyclical function and get final product complete independently, and single line can the save operation personnel one.
3, pass through the application of this inclination boxing apparatus, flow package changes, can reduce the bottom nailing of packing chest, the preparative treatment personnel of sealed adhesive tape, can realize up and down whole automated jobs of nailing, tape seal by this equipment, the single line operation can the save operation personnel two.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. the inclination boxing apparatus of a panel TV set, it is characterized in that: comprise the parallel system, the parallel system is by two support beams that are parallel to each other and be connected at two parallel sliding module compositions between the support beam, one of them support beam is provided with upper support device (3), and another support beam is provided with the bottom limiting device (4) with upper support device (3) corresponding matching.
2. according to the inclination boxing apparatus of panel TV set claimed in claim 1, it is characterized in that: described upper support device (3) is connected on the support beam by height adjustment means (5).
3. according to the inclination boxing apparatus of panel TV set claimed in claim 2, it is characterized in that: described upper support device (3) mainly is made of vertical rack (31) and inclination support beam (32), vertical rack (31) is connected on the support beam by height adjustment means (5), and inclination support beam (32) is fixed at the top of vertical rack (31).
4. according to the inclination boxing apparatus of panel TV set claimed in claim 3, it is characterized in that: the inclined surface of described inclination support beam (32) and horizontal surface angle are 20 degree～80 degree.
5. according to the inclination boxing apparatus of panel TV set claimed in claim 1, it is characterized in that: described parallel sliding assembly is made of several cylinders that are parallel to each other (2).
6. according to the inclination boxing apparatus of claim 1 or 3 or 5 described panel TV sets, it is characterized in that: described parallel system bottom is provided with support foundation (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310246921.1A CN103318438B (en) | 2013-06-20 | 2013-06-20 | Inclined boxing device for panel television set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310246921.1A CN103318438B (en) | 2013-06-20 | 2013-06-20 | Inclined boxing device for panel television set |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103318438A true CN103318438A (en) | 2013-09-25 |
| CN103318438B CN103318438B (en) | 2015-06-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310246921.1A Expired - Fee Related CN103318438B (en) | 2013-06-20 | 2013-06-20 | Inclined boxing device for panel television set |
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| Country | Link |
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| CN (1) | CN103318438B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108438391A (en) * | 2018-04-03 | 2018-08-24 | 安徽海思达机器人有限公司 | A kind of soap automation boxing apparatus |
| CN114919790A (en) * | 2022-07-20 | 2022-08-19 | 安徽宏路新材料科技有限公司 | Automatic packaging equipment of imitative stone material brick |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1533251A1 (en) * | 2003-11-24 | 2005-05-25 | Samsung Corning Precision Glass Co. Ltd. | Packing container for flat display glass |
| CN1688499A (en) * | 2002-10-22 | 2005-10-26 | 中西金属工业株式会社 | Panel carrier |
| CN1863718A (en) * | 2003-10-09 | 2006-11-15 | 旭硝子株式会社 | Box for packing glass plate and packing and unpacking method |
| CN201512114U (en) * | 2009-09-29 | 2010-06-23 | 袁加伦 | Case loading mechanism |
| CN102785936A (en) * | 2012-07-31 | 2012-11-21 | 芜湖耀华玻璃园艺有限公司 | Glass conveying device with adjustable width |
-
2013
- 2013-06-20 CN CN201310246921.1A patent/CN103318438B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1688499A (en) * | 2002-10-22 | 2005-10-26 | 中西金属工业株式会社 | Panel carrier |
| CN1863718A (en) * | 2003-10-09 | 2006-11-15 | 旭硝子株式会社 | Box for packing glass plate and packing and unpacking method |
| EP1533251A1 (en) * | 2003-11-24 | 2005-05-25 | Samsung Corning Precision Glass Co. Ltd. | Packing container for flat display glass |
| CN201512114U (en) * | 2009-09-29 | 2010-06-23 | 袁加伦 | Case loading mechanism |
| CN102785936A (en) * | 2012-07-31 | 2012-11-21 | 芜湖耀华玻璃园艺有限公司 | Glass conveying device with adjustable width |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108438391A (en) * | 2018-04-03 | 2018-08-24 | 安徽海思达机器人有限公司 | A kind of soap automation boxing apparatus |
| CN114919790A (en) * | 2022-07-20 | 2022-08-19 | 安徽宏路新材料科技有限公司 | Automatic packaging equipment of imitative stone material brick |
| CN114919790B (en) * | 2022-07-20 | 2022-09-30 | 安徽宏路新材料科技有限公司 | Automatic packaging equipment of imitative stone material brick |
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| Publication number | Publication date |
|---|---|
| CN103318438B (en) | 2015-06-17 |
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