CN103315378B - Method for improving tensile strength and sensory quality of paper-making reconstructed tobaccos - Google Patents

Method for improving tensile strength and sensory quality of paper-making reconstructed tobaccos Download PDF

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CN103315378B
CN103315378B CN201310269902.0A CN201310269902A CN103315378B CN 103315378 B CN103315378 B CN 103315378B CN 201310269902 A CN201310269902 A CN 201310269902A CN 103315378 B CN103315378 B CN 103315378B
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tobaccos
shitosan
extract
reconstructed
tobacco
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CN103315378A (en
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毛耀
黄明
孙德平
姚元军
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WUHAN DANYAXIANG TECHNOLOGY DEVELOPMENT Co Ltd
China Tobacco Hunan Industrial Co Ltd
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WUHAN DANYAXIANG TECHNOLOGY DEVELOPMENT Co Ltd
China Tobacco Hunan Industrial Co Ltd
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Abstract

The invention discloses a method for improving the tensile strength and the sensory quality of paper-making reconstructed tobaccos. The method has the advantages that chitosan is added into extract liquor at a concentration stage, the chitosan and reducing carbohydrates, which are contained in the tobaccos, in the extract liquor are subjected to Maillard reaction, and aroma components which are harmonious with the tobaccos are generated, so that the sensory quality of the reconstructed tobaccos is improved; the chitosan is added into coating liquor, small-molecule aroma substances are generated via high-temperature pyrolysis during burning and smoking, aroma of the reconstructed tobaccos is enriched, the quality of the aroma is improved, and accordingly the integral sensory smoking taste of the reconstructed tobaccos is improved; the tensile strength of finished reconstructed tobacco products is further improved while the sensory smoking taste of the reconstructed tobaccos is improved, crushing of the reconstructed tobaccos when the reconstructed tobaccos are blended into cigarettes is reduced, and a novel way is provided for utilizing the chitosan in reconstructed tobacco manufacturing procedures.

Description

Improve the method for papermaking-method reconstituted tobaccos tensile strength and organoleptic quality
Technical field
The present invention relates to the processing of reconstituted tobacco, refer to a kind of method improving papermaking-method reconstituted tobaccos tensile strength and organoleptic quality particularly.
Background technology
Papermaking-method reconstituted tobaccos mainly adopts two-step process to produce.Extract and separate after the tobacco materials such as offal offal are soaked in water, be extracted liquid solid content and extract, extract solid content generally mixes with after additional wood pulp respectively slurrying, the shaping reconstituted tobacco substrate that obtains of manufacturing paper with pulp; Extract obtains tobacco concentrate through concentrated, more reinforced obtained coating fluid, and be coated on reconstituted tobacco substrate, drying, a point cutting process can obtain papermaking-method reconstituted tobaccos.
Through the reconstituted tobacco that paper process is obtained, Filling power and bulk high, its chemistry and physical property can be allocated by formulary requirements, in Modern cigarette industry industrial production, obtain important application.
At present, domestic papermaking-method reconstituted tobaccos inhales at sense organ that taste also to also exist excitant large, and xylon gas is more outstanding, and flue gas is the problem such as soft harmony not, affects a large amount of uses of reconstituted tobacco.
Shitosan, be the natural alkaline cation high molecular polysaccharide of one that chitin obtains through deacetylation, have the performance of humectation moisturizing and easily biological-degradable, in environmental protection, food fresh keeping and health products aspect are applied all to some extent.Shitosan is also applied to some extent in the production of papermaking-method reconstituted tobaccos.Patent CN102823934 discloses a kind of method improving tobacco sheets by paper making method wet tensile (strength), adds a certain proportion of hydroxyethylcellulose and food-grade shitosan in reconstituted tobacoo, plays the effect improving reconstituted tobacco wet tensile (strength).Patent CN102240065 discloses a kind of paper process thin slice that improves and to manufacture paper with pulp the method for substrate wet strength and flexibility, adds a certain proportion of food-grade shitosan, improve wet tensile (strength) and the flexibility of reconstituted tobacco substrate in the tobacco slurry of manufacturing paper with pulp.Patent CN102767117 discloses a kind of method improving tobacco sheets by paper making method slurry retention and water filtering performance, a certain proportion of food-grade shitosan or guar gum is added in reconstituted tobacco tobacco slurry, with the binary retention aid and filtering aid system that bentonite or silicon dioxide microparticle form, improve retention and the water filtering performance of slurry, improve substrate evenness.
Technology disclosed in these patents is all added before manufacturing paper with pulp as slurry retention and drainage aid agent and wet reinforcing agent by shitosan, improves the physical index such as wet tensile (strength) and evenness of papermaking-method reconstituted tobaccos.But add shitosan in the slurry, considerable part can run off when manufacturing paper with pulp drainage, the shitosan finally entered in reconstituted tobacco finished product is little, can not play and improve the effect that reconstituted tobacco finished product sense organ inhales taste.
Summary of the invention
The object of the invention is for the deficiency of papermaking-method reconstituted tobaccos on sense organ suction taste, provide a kind of and concentrate and coating stage interpolation shitosan at papermaking-method reconstituted tobaccos, the method for raising papermaking-method reconstituted tobaccos tensile strength and organoleptic quality.
The present invention improves the method for papermaking-method reconstituted tobaccos tensile strength and organoleptic quality, is to be separated by raw material abstraction, and be extracted liquid solid content and extract, extract solid content and additional wood pulp mix after slurrying respectively, shapingly obtains reconstituted tobacco substrate through manufacturing paper with pulp; Extract obtains tobacco concentrate through concentrated, more reinforced obtained coating fluid, and be coated on reconstituted tobacco substrate, drying, a point cutting process can obtain papermaking-method reconstituted tobaccos, and its special feature exists:
In shitosan, first add the glacial acetic acid of equal in quality, after the stirring and dissolving that adds water, be mixed with the chitosan solution that mass concentration is 0.01% ~ 0.1%;
In enrichment process, account for 0.12% ~ 1.6% of extract solid content weight, join in extract by the chitosan solution of preparation by shitosan, the molecular weight of described shitosan is 2000 ~ 20000, concentrates after stirring again, and other process conditions are constant;
Or/and, in painting process, account for 0.04% ~ 0.12% of extract solid content weight by shitosan, the chitosan solution of preparation is joined in tobacco concentrate, the molecular weight of described shitosan is 20000 ~ 50000, is coated with after stirring again, and other process conditions are constant.
In the present invention, shitosan used to be deacetylation be 80% ~ 95% food-grade shitosan.
The present invention is at enrichment process or/and in painting process, and mixing speed is 600rpm ~ 1000rpm.
The present invention adds the shitosan of low-molecular-weight 2000 ~ 20000 in reconstituted tobacco extract, concentration process is participated under the thickening temperature of 70 DEG C ~ 90 DEG C, utilize the amino group of shitosan, with tobacco reduced sugar generation Maillard reaction in reconstituted tobacco extract, generate flavor matter, reach the object improving reconstituted tobacco organoleptic quality.
Or/and, by the shitosan containing activity hydroxy and free amine group functional group being added in coating fluid formula, due to the interaction of hydroxyl in the activity hydroxy of higher molecular weight 20000 ~ 50000 shitosan and reconstituted tobacco sheet base fiber, the dry tensile strength of reconstituted tobacco finished product can be improved after the drying, when reconstituted tobacco burns and sucks, shitosan is through high-temp combustion cracking, and what produce a certain amount of pyrazine and pyridines causes fragrant small-molecule substance, improves perfume quantity, enrich cigarette perfume (or spice), promote organoleptic quality.
The present invention utilizes the technical scheme of shitosan in producing relative to existing papermaking-method reconstituted tobaccos, tool has the following advantages:
At enriching stage, utilize the amino group of shitosan, with tobacco reducing sugar material in reconstituted tobacco extract, under thickening temperature, carry out Maillard reaction, produce the fragrance component coordinated with tobacco, promote the aesthetic quality of reconstituted tobacco.The biocompatibility utilizing shitosan excellent and security performance, in reconstituted tobacco coating fluid, add shitosan, when burning and sucking, produce Small molecular flavor matter through Pintsch process, enrich reconstituted tobacco cigarette fragrant, aroma quality gets a promotion, and the overall sense organ of reconstituted tobacco is inhaled taste and improved.And while lifting reconstituted tobacco sense organ inhales taste, also improve the tensile strength of reconstituted tobacco finished product, minimizing reconstituted tobacco is mixed when being fitted on chopping in cigarette and is made broken generation, in reconstituted tobacco production process, the utilization of shitosan provides new approach.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in further detail.
Embodiment 1
Offal is separated with after offal extraction, is extracted liquid solid content and extract.
Solid content after offal and offal extract is through fiberizer making beating to 20 ± 2 ° of SR, and additional wood pulp is pulled an oar to 40 ± 2 ° of SR through fiberizer.After tobacco stems end slurry mixes than 1:3 by absolute dry mass with additional wood pulp, adding precipitated calcium carbonate by 7% of mixed slurry absolute dry mass, after slurry mixes, being formulated to setting concentration through adding water, by quantitative 67g/m 2handsheet, obtains reconstituted tobacco substrate.
Be 80% molecular weight at deacetylation be the glacial acetic acid adding equal in quality in the food-grade shitosan of 2000, after the stirring and dissolving that adds water, be mixed with the chitosan solution that mass concentration is 0.1%.In enrichment process, account for 0.12% of extract solid quality by shitosan, the chitosan solution of above-mentioned preparation is joined in the extract after offal and offal extraction, after stirring under 600rpm rotating speed, under 70 DEG C of vacuum conditions, carry out concentration response 2 hours, obtain tobacco concentrate.By reinforced for the tobacco concentrate of gained obtained coating fluid, be coated on reconstituted tobacco substrate, other process conditions follow-up are constant, and drying is cut and obtained reconstituted tobacco.
Embodiment 2
Offal is separated with after offal extraction, is extracted liquid solid content and extract.
Solid content after offal and offal extract is through fiberizer making beating to 20 ± 2 ° of SR, and additional wood pulp is pulled an oar to 40 ± 2 ° of SR through fiberizer.After tobacco stems end slurry mixes than 1:3 by absolute dry mass with additional wood pulp, adding precipitated calcium carbonate by 7% of mixed slurry absolute dry mass, after slurry mixes, being formulated to setting concentration through adding water, by quantitative 67g/m 2handsheet, obtains reconstituted tobacco substrate.
The molecular weight being 90% at deacetylation is the glacial acetic acid adding equal in quality in the food-grade shitosan of 10000, is mixed with the chitosan solution that mass concentration is 0.01% after the stirring and dissolving that adds water.In enrichment process, account for 1.6% of extract solid quality by shitosan, the chitosan solution of above-mentioned preparation is joined in the extract after offal and offal extraction, after stirring under 800rpm rotating speed, under 90 DEG C of vacuum conditions, carry out concentration response 2 hours, obtain tobacco concentrate.By reinforced for the tobacco concentrate of gained obtained coating fluid, be coated on reconstituted tobacco substrate, other process conditions follow-up are constant, and drying is cut and obtained reconstituted tobacco.
Embodiment 3
Offal is separated with after offal extraction, is extracted liquid solid content and extract.
Solid content after offal and offal extract is through fiberizer making beating to 20 ± 2 ° of SR, and additional wood pulp is pulled an oar to 40 ± 2 ° of SR through fiberizer.After tobacco stems end slurry mixes than 1:3 by absolute dry mass with additional wood pulp, adding precipitated calcium carbonate by 7% of mixed slurry absolute dry mass, after slurry mixes, being formulated to setting concentration through adding water, by quantitative 67g/m 2handsheet, obtains reconstituted tobacco substrate.
Extract obtains tobacco concentrate through concentrated.The molecular weight being 85% at deacetylation is the glacial acetic acid adding equal in quality in the food-grade shitosan of 20000, is mixed with the chitosan solution that mass concentration is 0.06% after the stirring and dissolving that adds water.In painting process, 0.04% of extract solid quality is accounted for by shitosan, the chitosan solution of above-mentioned preparation is joined in tobacco concentrate, obtained coating fluid after stirring under 900rpm rotating speed, be coated on reconstituted tobacco substrate again, other process conditions follow-up are constant, and drying is cut and obtained reconstituted tobacco.
Embodiment 4
Offal is separated with after offal extraction, is extracted liquid solid content and extract.
Solid content after offal and offal extract is through fiberizer making beating to 20 ± 2 ° of SR, and additional wood pulp is pulled an oar to 40 ± 2 ° of SR through fiberizer.After tobacco stems end slurry mixes than 1:3 by absolute dry mass with additional wood pulp, adding precipitated calcium carbonate by 7% of mixed slurry absolute dry mass, after slurry mixes, being formulated to setting concentration through adding water, by quantitative 67g/m 2handsheet, obtains reconstituted tobacco substrate.
Extract obtains tobacco concentrate through concentrated.The molecular weight being 95% at deacetylation is the glacial acetic acid adding equal in quality in the food-grade shitosan of 50000, is mixed with the chitosan solution that mass concentration is 0.08% after the stirring and dissolving that adds water.In painting process, 0.12% of extract solid quality is accounted for by shitosan, above-mentioned food-grade chitosan solution is joined in tobacco concentrate, obtained coating fluid after stirring under 1000rpm rotating speed, be coated on reconstituted tobacco substrate again, other process conditions follow-up are constant, and drying is cut and obtained reconstituted tobacco.
Embodiment 5
Offal is separated with after offal extraction, is extracted liquid solid content and extract.
Solid content after offal and offal extract is through fiberizer making beating to 20 ± 2 ° of SR, and additional wood pulp is pulled an oar to 40 ± 2 ° of SR through fiberizer.After tobacco stems end slurry mixes than 1:3 by absolute dry mass with additional wood pulp, adding precipitated calcium carbonate by 7% of mixed slurry absolute dry mass, after slurry mixes, being formulated to setting concentration through adding water, by quantitative 67g/m 2handsheet, obtains reconstituted tobacco substrate.
The molecular weight being 90% at deacetylation is the glacial acetic acid adding equal in quality in the food-grade shitosan of 5000 and 30000 respectively, is mixed with the chitosan solution that mass concentration is 0.04% after the stirring and dissolving that adds water.
In enrichment process, accounting for 0.5% of extract solid quality by shitosan, is that the chitosan solution of 5000 joins in extract, after stirring under 600rpm rotating speed by the molecular weight of above-mentioned preparation, under 80 DEG C of vacuum conditions, carry out concentration response 2 hours, obtain tobacco concentrate.
In painting process, 0.08% of extract solid quality is accounted for by shitosan, by the molecular weight of above-mentioned preparation be 30000 chitosan solution join in the tobacco concentrate of above-mentioned gained, obtained coating fluid after stirring under 700rpm rotating speed, be coated on reconstituted tobacco substrate again, other process conditions follow-up are constant, and drying is cut and obtained reconstituted tobacco.
Will not add reconstituted tobacco that shitosan adopts same process to obtain as blank sample at concentrated or coating stage, with the reconstituted tobacco that above-described embodiment 1 ~ 5 obtains, in temperature 20 ± 2 DEG C of humidity 60 ± 2% times balances after 48 hours, carry out the mensuration of tensile strength and Filling power, result is as shown in table 1:
Table 1 reconstituted tobacco physical property
Tensile strength (kN/m) Filling power (cm 3/g)
Blank sample 0.21 7.30
Embodiment 1 0.26 7.31
Embodiment 2 0.28 7.51
Embodiment 3 0.39 7.71
Embodiment 4 0.43 7.93
Embodiment 5 0.48 7.95
Table 1 can be found out, adds the reconstituted tobacco embodiment 1 that obtains of low-molecular weight chitoglycan and embodiment 2, compare blank sample at enriching stage, and tensile strength and filling capacity improve not obvious.In the reconstituted tobacco embodiment 3 that coating fluid stage interpolation higher molecular weight shitosan obtains, embodiment 4 and embodiment 5, relative to blank sample, its tensile strength improves 85.7%, 104.8% and 128.6% respectively, and Filling power is improved to some extent.
The reconstituted tobacco that above-described embodiment 1 ~ 5 obtains is rolled into cigarette after chopping, carries out sensory evaluation by professional.The thermal cracking products of shitosan under aerobic conditions is by gas chromatography-mass spectrometry analysis, and result is as shown in table 2 below:
Table 2 shitosan thermal cracking products distributes
Result shows: the reconstituted tobacco that the food-grade shitosan adding different molecular weight in concentrated and coating fluid stage obtains, and compares with blank sample, and assorted gas is not obvious, and excitant reduces, and fragrance is coordinated, and pleasant impression is comfortable, and organoleptic quality increases.
The shitosan of higher molecular weight 20000 ~ 50000 is added at coating stage, the hydroxyl of its activity hydroxy and reconstituted tobacco sheet base fiber is utilized to interact, the tensile strength that improve reconstituted tobacco as shown in table 1, minimizing reconstituted tobacco is mixed to join when rolling into cigarette and is made broken generation.Reducing sugar substance reaction in the shitosan and extract of enriching stage interpolation low-molecular-weight 2000 ~ 20000, generate Mei Lade flavor matter, and at the shitosan of higher molecular weight 20000 ~ 50000 that coating stage adds, burning cracking as shown in table 2 creates pyridine and Pyrazine flavor matter, improves the sense organ smoking quality of reconstituted tobacco.

Claims (1)

1. improve a method for papermaking-method reconstituted tobaccos tensile strength and organoleptic quality, raw material abstraction is separated, and is extracted liquid solid content and extract, and extract solid content and additional wood pulp mix after slurrying respectively, shapingly obtains reconstituted tobacco substrate through manufacturing paper with pulp; Extract obtains tobacco concentrate through concentrated, more reinforced obtained coating fluid, and be coated on reconstituted tobacco substrate, drying, a point cutting process can obtain papermaking-method reconstituted tobaccos, it is characterized in that:
In shitosan, first add the glacial acetic acid of equal in quality, after the stirring and dissolving that adds water, be mixed with the chitosan solution that mass concentration is 0.01% ~ 0.1%; Described shitosan to be deacetylation be 80% ~ 95% food-grade shitosan;
In enrichment process, account for 0.12% ~ 1.6% of extract solid content weight, join in extract by the chitosan solution of preparation by shitosan, the molecular weight of described shitosan is 2000 ~ 20000, concentrates after stirring again, and other process conditions are constant;
Or/and, in painting process, account for 0.04% ~ 0.12% of extract solid content weight by shitosan, the chitosan solution of preparation is joined in tobacco concentrate, the molecular weight of described shitosan is 20000 ~ 50000, is coated with after stirring again, and other process conditions are constant;
Enrichment process is or/and in painting process, and mixing speed is 600rpm ~ 1000rpm.
CN201310269902.0A 2013-06-28 2013-06-28 Method for improving tensile strength and sensory quality of paper-making reconstructed tobaccos Active CN103315378B (en)

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CN103976467B (en) * 2014-05-12 2016-06-29 上海烟草集团有限责任公司 A kind of reduce the method for protein content in papermaking-method reconstituted tobaccos extract
CN104188090A (en) * 2014-09-12 2014-12-10 湖北中烟工业有限责任公司 Method for reducing carbonic oxide emission of paper-making reconstituted tobacco
CN104305513B (en) * 2014-10-17 2016-05-18 安徽中烟再造烟叶科技有限责任公司 A kind of papermaking-method reconstituted tobaccos produce in additive add method
CN105942573B (en) * 2016-07-20 2017-12-05 湖北中烟工业有限责任公司 A kind of method for improving reconstituted tobacco organoleptic quality
ES2885184T3 (en) * 2017-12-29 2021-12-13 Philip Morris Products Sa Method for the preparation of a sheet including a homogenized material containing alkaloids and an aerosol-forming article comprising a component prepared therefrom
US20210022386A1 (en) * 2017-12-29 2021-01-28 Philip Morris Products S.A. Method for the preparation of a material containing alkaloids and aerosol forming article comprising a component prepared from it
CN108185505B (en) * 2018-01-30 2020-04-24 湖北中烟工业有限责任公司 Method for improving tensile strength and sensory quality of reconstituted tobacco
CN110679989A (en) * 2019-09-09 2020-01-14 河南卷烟工业烟草薄片有限公司 Method for improving strength of reconstituted tobacco substrate
CN111165867B (en) * 2019-10-31 2022-04-01 湖北中烟工业有限责任公司 Tobacco shred with fixed flavor by utilizing tobacco leaf polysaccharide and derived polysaccharide thereof

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