A kind of cloth system of Ceramic Tiles and method
Technical field
The present invention relates to the ceramic brick feeding technical field, relate in particular to a kind of cloth system and method for Ceramic Tiles.
Background technology
The manufacturing process of Ceramic Tiles comprises that the operations such as raw material configuration, ball milling are made the pattern forming operations such as powder, the glazing of powder cloth, base substrate compacting, high temperature burns till and cuts polishing packing etc.In above-mentioned each step, all have several still unsolved technical barrier perplexing those skilled in the art.But under present technical conditions, the generation of most Ceramic Tiles new products all is to form different picture on surface as the attraction, has therefore produced the Ceramic Tiles of various kinds.Chinese invention patent application " a kind of ceramic brick distribution equipment and technique thereof " (application number: 201110108516.4) disclose the changeful apparatus for distributing of a kind of pattern and technique, especially can realize the Ceramic Tiles of similar sandrock effect, but its accurately what, thickness of the variation trend of control line texture and lines texture.
Summary of the invention
The object of the invention is to propose a kind of cloth system of Ceramic Tiles, it can realize the more lines cloth of horn of plenty, and can realize trend, what, the thickness of accurate control line texture.
Another object of the present invention is to propose a kind of distributing method of Ceramic Tiles, can realize the more lines cloth of horn of plenty, and can realize trend, what, the thickness of accurate control line texture.
A kind of cloth system of Ceramic Tiles comprises cloth bucket, main belt, cloth feed roller and material collecting box, powder via cloth bucket and cloth feed roller after, sent in the described material collecting box by main belt and to pile up the texture that forms ceramic surface; The top of described cloth feed roller is provided with a plurality of independent controls along the axis direction of described cloth feed roller and opens and the gate that closes, described gate is adjacent to described engraved roll when closing, when gate was opened, described powder fell to described main belt from described engraved roll.
Described material collecting box comprises front material collecting box and rear material collecting box, and described front material collecting box and rear material collecting box flatly are adjacent to the top that is arranged in described main belt; Described front material collecting box is six box bodys that tip upside down on described main belt, and the place ahead of described front material collecting box and below do not arrange baffle plate; Described rear material collecting box backboard is set to the flashboard that can mention separately; Described front material collecting box is provided with the drive unit that intermittence is mentioned described front material collecting box.
Described cloth feed roller is engraved roll.
The below of described cloth feed roller is provided with screen cloth, and described powder is fallen described main belt after by described screen cloth.
Described screen cloth is arranged with and the tilted-putted vice-belt of the described main belt direction of motion, and described main belt movement velocity is greater than described vice-belt.
The direction of motion along described conveyer belt is provided with at least two described cloth bucket of cover and cloth feed rollers.
Be evenly distributed with the sensing element that whether is covered with of powder of this position of induction in the described front material collecting box, when this position is not covered with described powder, to gate opening that should the position to replenish the powder of this position.
Be provided with heater in the described front material collecting box.
Spatial altitude in described front material collecting box and the rear material collecting box is 8-9mm, and the each hoisting depth of described front material collecting box is 2-5mm.
A kind of distributing method that uses the Ceramic Tiles of cloth system described above, step comprises:
A. described cloth bucket drops on described powder on the described cloth feed roller, and each described gate is random or according to the preset program unlatching, described powder drops on described conveyer belt, drives to described material collecting box;
B. the described powder in the described material collecting box is piled up the texture that forms ceramic surface;
C. after described material collecting box piles with described powder, described powder is sent into next process.
Behind the step C, the powder in the described rear material collecting box replenished move into behind the bed material in press framed.
The cloth system of Ceramic Tiles of the present invention, equipment operating is stable, has realized the more lines texture cloth of horn of plenty, can make the lines obvious textured pattern of transferring.
The distributing method of Ceramic Tiles of the present invention, technique are simply clear, have realized the more lines texture cloth of horn of plenty, can make the lines obvious textured pattern of transferring.
Description of drawings
Fig. 1 is the system diagram of an embodiment of the cloth system of Ceramic Tiles of the present invention.
Fig. 2 is the system diagram of another embodiment of the cloth system of polished bricks of the present invention.
Wherein:
Cloth bucket 1, main belt 2, vice-belt 21, front material collecting box 3, rear material collecting box 4, rear material collecting box backboard 41, cloth feed roller 5, gate 51, screen cloth 52, press 6.
The specific embodiment
Further specify technical scheme of the present invention below in conjunction with accompanying drawing and by the specific embodiment.
A kind of cloth system of Ceramic Tiles comprises cloth bucket 1, main belt 2, cloth feed roller 5 and material collecting box, powder via cloth bucket 1 and cloth feed roller 5 after, sent in the described material collecting box by main belt 2 and to pile up the texture that forms ceramic surface; The top of described cloth feed roller 5 is provided with a plurality of independent controls along the axis direction of described cloth feed roller 5 and opens and the gate 51 that closes, described gate 51 is adjacent to described cloth feed roller 5 when closing, when gate 51 was opened, described powder fell to described main belt 2 from described cloth feed roller 5.It is controlled that cloth feed roller 5 makes powder enter sequencing and the quantity of front material collecting box 3, piles up thereby make various powder enter in batches front material collecting box 3, adjusts powder order and quantity and can change textured pattern.Gate 51 is the cloth quantity of control powder further, control opening and closing of each gate 51 especially separately, so that the powder cloth quantity of the left and right sides diverse location of realization engraved roll 5 is different with order when using same engraved roll 5, thereby changed the cloth textured pattern.Especially can adopt opening and closing order and the time of computer control gate 51, determine the ceramic surface textured pattern.
Described material collecting box comprises front material collecting box 3 and rear material collecting box 4, and described front material collecting box 3 and rear material collecting box 4 flatly are adjacent to the top that is arranged in described main belt 2; Described front material collecting box 3 is for tipping upside down on six box bodys of described conveyer belt 2, and the place ahead of described front material collecting box 3 and below do not arrange baffle plate; Described rear material collecting box backboard 41 is set to the flashboard that can mention separately; Described front material collecting box 3 is provided with the drive unit that intermittence is mentioned described front material collecting box 3.Powder enters front cloth magazine 3 interior accumulations by cloth bucket 1 and main belt 2 and forms the ceramic surface textured pattern, and then constant at the protection lower surface texture of rear material collecting box 4, enters into next process.
Described cloth feed roller 5 is engraved roll.The cylinder surface of engraved roll is with depression, and powder is introduced into recess, and the powder in the depression is dropped on the main belt 2.
The below of described cloth feed roller 5 is provided with screen cloth 52, and described powder is fallen described main belt 2 after by described screen cloth 52.Described powder is fallen described main belt 2 after by described screen cloth 52, and screen cloth 52 makes powder lot dispersing, forms more naturally rational pattern.
Among another embodiment such as Fig. 2, described screen cloth 52 is arranged with and the tilted-putted vice-belt 21 of described main belt 2 directions of motion, and described main belt 2 movement velocitys are greater than described vice-belt 21.
The direction of motion along described conveyer belt 2 is provided with at least two described cloth bucket 1 of cover and cloth feed rollers 5.Each engraved roll 5 enters the cloth of different powders, and realizes the cloth of multiple different powders in a cover cloth system, thereby makes the powder in the front material collecting box 3 pile up the space of the powder of realizing different colours or material, thereby forms new pattern.
Be evenly distributed with the sensing element that whether is covered with of powder of this position of induction in the described front material collecting box 3, when this position is not covered with described powder, gate 51 that should the position opened to replenish the powder of this position.Sensing element can be found out front material collecting box 3 interior powders, and whether cloth is sufficient, thereby the gate 51 that starts targetedly correspondence position increases cloth, can be in the quality of cloth phase detection base substrate, avoid the generation of defect ware, the more important thing is and with higher accuracy rate to the controlling of ceramic surface textured pattern, to form stable pattern.
Be provided with heater in the described front material collecting box 3.Steam before being used for eliminating in the material collecting box 3, the inferior rate of reduction ceramic tile.
Spatial altitude in described front material collecting box 3 and the rear material collecting box 4 is 8-9mm, and described front material collecting box 3 each hoisting depths are 2-5mm.The powder of front material collecting box 3 interior accumulations is materials of ceramic surface texture, only needs thin layer, about 2-5mm, and other thickness adopt bed material clothes that price is lower, whiteness is not high, save cost.
A kind of distributing method that uses the Ceramic Tiles of above-mentioned cloth system, step comprises:
A. described cloth bucket 1 drops on described powder on the described cloth feed roller 5, and each described gate 51 is opened at random or according to preset program, and described powder drops on described main belt 2, drives to described material collecting box;
B. the described powder in the described material collecting box is piled up the texture that forms ceramic surface;
C. after described material collecting box piles with described powder, described powder is sent into next process.
Behind the step C, the powders in the described rear material collecting box 4 are replenished move into behind the bed material in press framed.
It is more clear and stable that the present invention makes the textured pattern of ceramic brick surface, realized the material loading procedure of large turn clear distinct lines, expanded the Ceramic Tiles expression range, has widely practicality.
Know-why of the present invention has below been described in conjunction with specific embodiments.These are described just in order to explain principle of the present invention, and can not be interpreted as by any way limiting the scope of the invention.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present invention, and these modes all will fall within protection scope of the present invention.