CN103288329A - Sludge solidification processing system - Google Patents
Sludge solidification processing system Download PDFInfo
- Publication number
- CN103288329A CN103288329A CN2013101587507A CN201310158750A CN103288329A CN 103288329 A CN103288329 A CN 103288329A CN 2013101587507 A CN2013101587507 A CN 2013101587507A CN 201310158750 A CN201310158750 A CN 201310158750A CN 103288329 A CN103288329 A CN 103288329A
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- China
- Prior art keywords
- handling equipment
- solidifying agent
- curing treatment
- feed
- feed bin
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/008—Sludge treatment by fixation or solidification
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/005—Processes using a programmable logic controller [PLC]
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- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
Abstract
The invention provides a sludge solidification processing system, which comprises a sludge collecting bin, a firming agent supply equipment, a mixer and a material discharging bin; a discharge end of the sludge collecting bin and a discharge end of discharge end of the firming agent supply equipment are connected with a feeding end of the mixer by a conveying equipment I, and the discharge end of the mixer is connected with a feeding end of the discharging bin by a conveying equipment II. The invention has the advantages of smooth feeding, uniformly stirring, good solidification effect, high output and energy efficiency, and low operation cost.
Description
Technical field
The present invention relates to mud industrial treatment field, be specifically related to a kind of sludge curing treatment system.
Background technology
It is that more a kind of method is generally paid attention to and used to the mud industrial treatment in recent years that sludge curing is handled, dominant mechanism is to add solidifying agent in mud, be that the solidifying agent solidification sludge of major ingredient makes its soil mechanics characteristic index that satisfies the sanitary landfill operation by magnesium salts, realize the safety and sanitation landfill of mud.Situations such as existing sludge curing process for producing line exists that design is unreasonable, feed has some setbacks, it is difficult even to stir, solidification effect is poor more, output and efficiency are low.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of sludge curing treatment system, and feed is smooth and easy, stir, and solidification effect is good, output and efficiency height, and operation cost is low.
For solving above-mentioned existing technical problem, the present invention adopts following scheme: the sludge curing treatment system, comprise mud collecting bin, solidifying agent supply equipment, stirrer and unload feed bin, the discharge end of the discharge end of described mud collecting bin and solidifying agent supply equipment all is connected with the feed end of stirrer by the handling equipment I, and the discharge end of described stirrer is connected with the feed end that unloads feed bin by the handling equipment II.
As preferably, described solidifying agent supply equipment comprises solidifying agent I feed bin and solidifying agent II feed bin, described solidifying agent I feed bin is connected with the handling equipment I by the handling equipment III, and described solidifying agent II feed bin is connected with the handling equipment III by the handling equipment IV or described solidifying agent II feed bin is connected with the handling equipment I by the handling equipment IV.
As preferably, the feed end of described solidifying agent I feed bin is provided with lift.
As preferably, the feed end of described mud collecting bin is provided with grid opening for feed and moving door.
As preferably, also comprise computer control system, described stirrer, handling equipment I and handling equipment II all are electrically connected with computer control system and by computer control system control work.
As preferably, described computer control system comprises PC industrial control host, operation screen, fault automatic monitoring system and warning.
As preferably, described handling equipment I is two Shaftless screw conveyors.
As preferably, described handling equipment II is hermetically sealed rotary conveyor.
As preferably, described handling equipment III and handling equipment IV are Shaftless screw conveyor.
As preferably, described stirrer is cylinder plough formula stirrer.
As preferably, the discharge end of described mud collecting bin is provided with hydraulic gate.
As preferably, be provided with the hydraulic pressure balladeur train in the described mud collecting bin.
As preferably, described mud collecting bin, solidifying agent supply equipment, stirrer and unload feed bin and be provided with access door.
Beneficial effect:
The sludge curing treatment system that the present invention adopts technique scheme to provide has the following advantages:
1, mainly unload feed bin, factory etc. by mud collecting bin, solidifying agent supply equipment, handling equipment, mud whipping device, finished product mud and form, the whole production line feed is smooth and easy, stir, solidification effect is good, output is big, energy consumption is low;
2, adopted advanced Industrial Computer Control system, realized the automatic mixing of mud and solidifying agent, have accurate measurement, good reliability, stir, easy to operate, characteristics such as production efficiency is high, failure rate is low, being particularly suitable for big flow and working continuously, is the ideal equipment of sludge curing blending station;
3, computer control system has adopted the PC industrial control host, has friendly user interface and good man-machine dialogue function, and fault automatic monitoring system and warning have improved complete machine automatization level and whole aircraft reliability.In computer control system is located at hermetically sealed, the air-conditioned control room, the labour intensity that has alleviated the operator has improved operator's comfort level;
4, the handling equipment I adopts two Shaftless screw conveyors, handling equipment III and handling equipment IV all adopt Shaftless screw conveyor, do not have central axle designs by duplex, can effectively overcome sizing in the mud course of conveying, putty phenomenon, have high yield, anti-winding, totally-enclosed, low power;
5, stirrer adopts cylinder plough formula stirrer, shortens the solidification process time, make solidify more at the bottom of the side more even;
6, the handling equipment II adopts hermetically sealed rotary conveyor, and the mud finished product after solidifying is delivered to finished product bin, and environmental protection is reliable;
7, at mud collecting bin, solidifying agent supply equipment, stirrer and unload the feed bin outer ring many places access door is set, be convenient to cleaning, the maintenance of this equipment, characteristics such as failure rate is low, automated operation.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of mud collecting bin among the present invention;
Fig. 3 is the structural representation of computer control system among the present invention.
Embodiment
As shown in Figures 1 to 3, comprise mud collecting bin 1, solidifying agent supply equipment, stirrer 3 and unload feed bin 4, the discharge end of the discharge end of described mud collecting bin 1 and solidifying agent supply equipment all is connected by the feed end of handling equipment I 5 with stirrer 3, and the discharge end of described stirrer 3 is connected with the feed end that unloads feed bin 4 by handling equipment II 6.Described solidifying agent supply equipment comprises solidifying agent I feed bin 21 and solidifying agent II feed bin 22, described solidifying agent I feed bin 21 is connected with the handling equipment I by handling equipment III 7, and described solidifying agent II feed bin 22 is connected with handling equipment III 7 by handling equipment IV 8 or described solidifying agent II feed bin 22 is connected with handling equipment I 5 by handling equipment IV 8.The feed end of described solidifying agent I feed bin 21 is provided with lift 23.The feed end of described mud collecting bin 1 is provided with grid opening for feed 11 and moving door 12.Also comprise computer control system 9, described stirrer 3, handling equipment I and handling equipment II all are electrically connected with computer control system 9 and by computer control system 9 control work.Described computer control system 9 comprises PC industrial control host, operation screen, fault automatic monitoring system and warning.Described handling equipment I 5 is two Shaftless screw conveyors.Described handling equipment II 6 is hermetically sealed rotary conveyor.Described handling equipment III 7 and handling equipment IV 8 are Shaftless screw conveyor.Described stirrer 3 is cylinder plough formula stirrer.The discharge end of described mud collecting bin 1 is provided with hydraulic gate.Be provided with the hydraulic pressure balladeur train in the described mud collecting bin 1.Described mud collecting bin 1, solidifying agent supply equipment, stirrer 3 and unload feed bin 4 and be provided with access door 13.
In the present embodiment, moving door 12 is used for grid opening for feed 11 is blocked or opened; Hydraulic gate on the mud collecting bin 1 and hydraulic pressure balladeur train, handling equipment I 5, handling equipment II 6, handling equipment III 7, handling equipment IV 8, lift 23 all are electrically connected with computer control system 9 and by computer control system 9 control work, can realize the automatic mixing of mud and solidifying agent, have accurate measurement, good reliability, stir, easy to operate, characteristics such as production efficiency is high, failure rate is low, be particularly suitable for big flow to work continuously; Computer control system 9 adopts the PC industrial control host, has friendly user interface and good man-machine dialogue function, and fault automatic monitoring system and warning can improve complete machine automatization level and whole aircraft reliability; Computer control system 9 is located in hermetically sealed, the air-conditioned control room, and the labour intensity that has alleviated the operator has improved operator's comfort level.
In the present embodiment, the mud transport trolley is poured mud the mud collecting bin 1 into from grid opening for feed 11, start computer control system 9, computer control system 9 control hydraulic pressure balladeur trains and hydraulic gate are sent to the mud in the mud collecting bin 1 in the stirrer 3 through handling equipment I 5; Meanwhile, lift 23 is delivered to solidifying agent in the solidifying agent I feed bin 21, and solidifying agent I feed bin 21 is sent to solidifying agent to deliver to stir in the stirrer 3 after handling equipment I 5 is mixed with the mud on the handling equipment I 5 is preliminary by handling equipment III 7 and solidifies; Meanwhile, the solidifying agent in the solidifying agent II feed bin 22 is delivered to the solidifying agent of handling equipment III 7 in solidifying agent I feed bin 21 by handling equipment IV 8 and is delivered to handling equipment I 5 and tentatively mix with mud on the handling equipment I 5; Mud and solidifying agent mix to deliver to by handling equipment II 6 in stirrer 3 and unload feed bin 4, and the below of unloading feed bin 4 arranges discharge port, and the finished product mud after will solidifying by transport trolley transports to carry out operations such as landfill.Fault automatic monitoring system and warning can be monitored the running condition of each equipment, as break down and can report to the police.In the present embodiment, solidifying agent in solidifying agent I feed bin 21 and the solidifying agent II feed bin 22 can be identical also can be different, solidifying agent preferably is major ingredient with the magnesium salts, solidifying agent accounts for the mud ratio only to be needed about 10%, 7 days solidification sludge of maintenance can satisfy the soil mechanics characteristic index of sanitary landfill operation, realize the safety and sanitation landfill of mud; Mud collecting bin 1 can adopt 350 cubes of mud collecting bins, solidifying agent I feed bin 21 and solidifying agent II feed bin 22 can adopt 45 cubes of feed bins, unloading feed bin 4 can adopt 25 cubes to unload feed bin, hermetically sealed rotary conveyor can adopt the hermetically sealed rotary conveyor of B1000, stirrer 3 diameter of cylinder 2000mm, the handling equipment I can adopt the SWXLS600 two-screw conveyer, the handling equipment III can adopt the WXLS400 worm conveyor, about 1,500,000 yuan of equipment gross investments, about 1,200,000 yuan of factory building gross investments, the sludge curing production cost is than 110 yuan/ton of low running costs, and day output can reach 200 tons/day.
Claims (10)
1. sludge curing treatment system, it is characterized in that: comprise mud collecting bin (1), solidifying agent supply equipment, stirrer (3) and unload feed bin (4), the discharge end of described mud collecting bin (1) all is connected by the feed end of handling equipment I (5) with stirrer (3) with the discharge end of solidifying agent supply equipment, and the discharge end of described stirrer (3) is connected with the feed end that unloads feed bin (4) by handling equipment II (6).
2. sludge curing treatment system according to claim 1, it is characterized in that: described solidifying agent supply equipment comprises solidifying agent I feed bin (21) and solidifying agent II feed bin (22), described solidifying agent I feed bin (21) is connected with the handling equipment I by handling equipment III (7), and described solidifying agent II feed bin (22) is connected with handling equipment III (7) by handling equipment IV (8) or described solidifying agent II feed bin (22) is connected with handling equipment I (5) by handling equipment IV (8).
3. sludge curing treatment system according to claim 2, it is characterized in that: the feed end of described solidifying agent I feed bin (21) is provided with lift (23).
4. according to claim 1 or 2 or 3 described sludge curing treatment systems, it is characterized in that: the feed end of described mud collecting bin (1) is provided with grid opening for feed (11) and moving door (12).
5. according to claim 1 or 2 or 3 described sludge curing treatment systems, it is characterized in that: also comprise computer control system (9), described stirrer (3), handling equipment I and handling equipment II all are electrically connected with computer control system (9) and by computer control system (9) control work.
6. sludge curing treatment system according to claim 5 is characterized in that: described computer control system (9) comprises PC industrial control host, operation screen, fault automatic monitoring system and warning.
7. according to claim 1 or 2 or 3 or 6 described sludge curing treatment systems, it is characterized in that: described handling equipment I (5) is two Shaftless screw conveyors.
8. according to claim 1 or 2 or 3 or 6 described sludge curing treatment systems, it is characterized in that: described handling equipment II (6) is hermetically sealed rotary conveyor.
9. according to claim 2 or 3 or 6 described sludge curing treatment systems, it is characterized in that: described handling equipment III (7) and handling equipment IV (8) are Shaftless screw conveyor.
10. according to claim 1 or 2 or 3 or 6 described sludge curing treatment systems, it is characterized in that: described stirrer (3) is cylinder plough formula stirrer.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310158750.7A CN103288329B (en) | 2013-04-28 | 2013-04-28 | Sludge solidification processing system |
PCT/CN2014/076190 WO2014177017A1 (en) | 2013-04-28 | 2014-04-25 | Sludge solidification treatment system |
Applications Claiming Priority (1)
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CN201310158750.7A CN103288329B (en) | 2013-04-28 | 2013-04-28 | Sludge solidification processing system |
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CN103288329A true CN103288329A (en) | 2013-09-11 |
CN103288329B CN103288329B (en) | 2014-06-04 |
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CN201310158750.7A Active CN103288329B (en) | 2013-04-28 | 2013-04-28 | Sludge solidification processing system |
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WO (1) | WO2014177017A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103587928A (en) * | 2013-11-12 | 2014-02-19 | 路德环境科技股份有限公司 | Method for preventing sludge from sticking to device when sticky sludge is improved, solidified and processed |
WO2014177017A1 (en) * | 2013-04-28 | 2014-11-06 | 浙江中科兴环能设备有限公司 | Sludge solidification treatment system |
CN105439411A (en) * | 2015-11-23 | 2016-03-30 | 江苏明轩环保科技有限公司 | Integrated sludge solidification device |
CN106219920A (en) * | 2016-08-30 | 2016-12-14 | 江苏聚业机械装备股份有限公司 | Solid waste environmental protection treatment integration apparatus and fixed-end forces method thereof |
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CN101269905A (en) * | 2008-05-08 | 2008-09-24 | 上海鸣仓实业有限公司 | Strengthening processing method and apparatus for automatic digestion, sullage solidification |
CN201325923Y (en) * | 2008-12-01 | 2009-10-14 | 河海大学 | Sludge solidification or stabilization processing equipment in sewage plant |
CN201553676U (en) * | 2009-11-25 | 2010-08-18 | 焦建平 | Sludge curing processor |
CN202440416U (en) * | 2012-02-01 | 2012-09-19 | 浙江绿治污泥处理技术有限公司 | Sludge chemical conditioning multilevel hybrid technique device |
CN203173954U (en) * | 2013-04-28 | 2013-09-04 | 浙江中科兴环能设备有限公司 | Sludge solidification treatment system |
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CN201525794U (en) * | 2009-11-04 | 2010-07-14 | 江苏明轩环保科技有限公司 | Sludge solidification and stabilization processing system |
CN202415349U (en) * | 2011-12-31 | 2012-09-05 | 青州市圣洁环保设备科技有限公司 | Continuous type sludge automatic curing treatment device |
CN103288329B (en) * | 2013-04-28 | 2014-06-04 | 浙江中科兴环能设备有限公司 | Sludge solidification processing system |
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2013
- 2013-04-28 CN CN201310158750.7A patent/CN103288329B/en active Active
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2014
- 2014-04-25 WO PCT/CN2014/076190 patent/WO2014177017A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101269905A (en) * | 2008-05-08 | 2008-09-24 | 上海鸣仓实业有限公司 | Strengthening processing method and apparatus for automatic digestion, sullage solidification |
CN201325923Y (en) * | 2008-12-01 | 2009-10-14 | 河海大学 | Sludge solidification or stabilization processing equipment in sewage plant |
CN201553676U (en) * | 2009-11-25 | 2010-08-18 | 焦建平 | Sludge curing processor |
CN202440416U (en) * | 2012-02-01 | 2012-09-19 | 浙江绿治污泥处理技术有限公司 | Sludge chemical conditioning multilevel hybrid technique device |
CN203173954U (en) * | 2013-04-28 | 2013-09-04 | 浙江中科兴环能设备有限公司 | Sludge solidification treatment system |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014177017A1 (en) * | 2013-04-28 | 2014-11-06 | 浙江中科兴环能设备有限公司 | Sludge solidification treatment system |
CN103587928A (en) * | 2013-11-12 | 2014-02-19 | 路德环境科技股份有限公司 | Method for preventing sludge from sticking to device when sticky sludge is improved, solidified and processed |
CN103587928B (en) * | 2013-11-12 | 2015-11-18 | 路德环境科技股份有限公司 | A kind of when improveing solidification process viscosity mud anti-mud stick the method for equipment |
CN105439411A (en) * | 2015-11-23 | 2016-03-30 | 江苏明轩环保科技有限公司 | Integrated sludge solidification device |
CN106219920A (en) * | 2016-08-30 | 2016-12-14 | 江苏聚业机械装备股份有限公司 | Solid waste environmental protection treatment integration apparatus and fixed-end forces method thereof |
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Publication number | Publication date |
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CN103288329B (en) | 2014-06-04 |
WO2014177017A1 (en) | 2014-11-06 |
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Denomination of invention: Sludge solidification treatment system Effective date of registration: 20211202 Granted publication date: 20140604 Pledgee: Changxin Zhejiang rural commercial bank Limited by Share Ltd. Pledgor: ZHEJIANG ZOKSEN ENVIRO-ENERGY EQUIPMENT Co.,Ltd. Registration number: Y2021980013875 |