CN203600400U - Material distributor used in concrete component production system - Google Patents
Material distributor used in concrete component production system Download PDFInfo
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- CN203600400U CN203600400U CN201320858952.8U CN201320858952U CN203600400U CN 203600400 U CN203600400 U CN 203600400U CN 201320858952 U CN201320858952 U CN 201320858952U CN 203600400 U CN203600400 U CN 203600400U
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- Prior art keywords
- material distributing
- distributing machine
- production system
- concrete component
- component production
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Abstract
A material distributor used in a concrete component production system comprises a machine frame, a distribution box arranged on the machine frame, a feeding hopper communicated with the distribution box, a storage tank communicated with the feeding hopper, a weighing mechanism arranged on the machine frame and a feeding mechanism. The feeding mechanism comprises a first drive device, a wheel shaft, planetary wheels and spacers, wherein the wheel shaft is arranged in the distribution box and connected with the first drive device, the planetary wheels are arranged on the wheel shaft at intervals, the spacers are arranged between the planetary wheels, the bottom of the distribution box and the corresponding positions of the planetary wheels are provided with discharging openings, the discharging openings are provided with discharging gate plates, and the discharging gate plates are matched with the distribution box in a sliding mode. The material distributor has the advantages that distribution is uniform and stable, the supply amount of concrete can be conveniently and quickly controlled according to actual requirements, distribution efficiency is improved, meanwhile, precise measuring of the use amount can be achieved, waste of raw materials can be reduced, and product quality is well guaranteed.
Description
Technical field
The utility model belongs to concrete component production equipment technical field, relates to a kind of material distributing machine, particularly can realize the material distributing machine of using in uniform distribution and the concrete component production system of weighing.
Background technology
In concrete component production process, need to utilize material distributing machine to carry out cloth, existing material distributing machine is by the unlatching of cloth hopper discharge door or closes to realize cloth or stop cloth action, concrete when cloth in cloth hopper relies on self gravitation to fall, if strengthen cloth amount, just need to strengthen the opening degree of discharge door, cloth equably, can not effectively control concrete quantity delivered, operating efficiency is lower, and cannot weigh to the concrete that will spray, can not realize the accurate measurement of materials amount, so wastage of material is more serious, and product quality is poor.
Summary of the invention
The utility model is in order to overcome the defect of prior art, design the material distributing machine of using in concrete component production system, cloth uniform and stable, can also control quickly and easily according to actual needs concrete quantity delivered, cloth efficiency and product quality are improved, realize the accurate measurement of materials amounts simultaneously, can reduce the waste of raw material, guaranteed better product quality.
The concrete technical scheme that the utility model adopts is: the material distributing machine of using in concrete component production system, key is: described material distributing machine comprises frame, be arranged on the cloth hopper in frame, the feed hopper being communicated with cloth hopper, the storage tank being communicated with feed hopper, be arranged on the Weighing mechanism in frame, feeder, feeder comprises the first drive unit, be arranged on the wheel shaft being connected with the first drive unit in cloth hopper, uniformly-spaced be arranged on star-like wheel the on wheel shaft, be arranged on the spacer between adjacent star-like wheel, cloth hopper bottom is taken turns corresponding position and is offered discharging opening with star-like, discharging opening place is provided with blowing flashboard, blowing flashboard becomes to be slidably matched with cloth box-shaped.
The beneficial effects of the utility model are: utilize Weighing mechanism to weigh, realized the accurate measurement of materials amounts, can reduce the waste of raw material, guarantee better product quality.Star-like wheel adopts special rolling-mill section forging to process, and through special process processing, has high abrasion, and the feature of Antisticking, has extended service life, for the accurate-metering of cloth.Spacer adopts special rolling-mill section to forge and processes, and star-like wheel separated, and star-like wheel with the spacer at two ends forms independent material chamber, is convenient to accurate cloth.Each discharging opening is cloth simultaneously, and cloth amount uniform and stable, is convenient to control concrete quantity delivered, load error≤2% of each discharging opening, like this cloth complete after with regard to seldom or completely carrying out feed supplement, improved cloth efficiency.Blowing flashboard becomes to be slidably matched with cloth box-shaped, can utilize the unlatching of the each discharging opening of blowing flashboard control or close, to meet different product demands.
When cloth, utilize the blade on shaft to stir, the concrete moment is kept in motion, can effectively prevent concrete binding, improved cloth efficiency.Can prevent material simultaneously the long period deposits in cloth hopper time, occur that material condenses, segregation phenomenon.Blade adopts the casting of high-wear-resistant alloy material to form, and has extended service life.
Utilize push-pull mechanism can control quickly and easily the state of each blowing flashboard, be used for controlling the unlatching of each discharging opening or closing, to meet the different needs.
Wheel shaft adopts high-abrasive material to make, can run well more than 12 months, adopt Double bond location structure, can increase star-like shearing force of taking turns between wheel shaft, make that star-like to take turns location between wheel shaft more solid and reliable, and make star-like take turns convenient to disassembly.
Utilize LOAD CELLS to weigh, realized the accurate measurement of materials amounts, can reduce the waste of raw material, guarantee better product quality.
Utilize adjusting screw can regulate the balance between LOAD CELLS and cloth hopper, and locking, the accuracy of measuring can be guaranteed better.
LOAD CELLS is arranged in frame by fixed cover, installs easy to adjustly, and accuracy is high.
On the inwall of cloth hopper, be provided with wearing layer, be not stained with material, can effectively avoid the scratch to cloth hopper in cloth process, it is convenient to change, and has extended the service life of cloth hopper, has reduced the adhesive force of material, has reduced the waste rate of material.
Storage tank is communicated with feed hopper by delivery pump, and mechanized operation has reduced staff's labour intensity, can serialization produce, and has improved operating efficiency.
The first drive unit and the second drive unit are all variable-frequency motors, can utilize the first drive unit to regulate the rotating speed of wheel shaft, to reach the object that regulates cloth speed, utilize the second drive unit to regulate the mixing speed of shaft, thereby regulate cloth speed, easy to use.
Push-pull mechanism is cylinder or oil cylinder, and mechanized operation is convenient and swift.
Star-like quantity of taking turns is 8~20, and user can arrange star-like quantity of taking turns according to actual needs, simple in structure, easy to use.
In material distributing machine, be provided with laser positioning mechanism, can realize accurate location, improve product quality.
Material distributing machine is provided with power-off cleaning mechanism, has direct current generator for subsequent use and supporting power supply when power-off, and the timely blanking of manually opened blowing flashboard prevents that material from solidifying in cloth hopper.
Material distributing machine is provided with cleaning device, is convenient to clean and sewage recovery.
Cloth hopper outside is attached with vibrating motor, can make cloth hopper evenly vibrate, and blanking is effective, when cleaning, can clean out fast.
Material distributing machine, with self-lubricating oil pump, can guarantee the oil lubrication of sealing unit.
Material distributing machine is provided with safety collision-protection device, as runs into the fortuitous events such as obstacle, can automatic alarm prompting.
Cloth hopper is set to v-shaped structure, and dischargeable capacity is 3.2m
3, be applicable to multiple concrete slump.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of feeder in the utility model.
Fig. 3 is the top view of Weighing mechanism in the time of concrete application in the utility model.
Fig. 4 is the front view of Weighing mechanism in the time of concrete application in the utility model.
In accompanying drawing, 1 represents frame, and 2 represent cloth hopper, and 3 represent feed hopper, 4 represent storage tank, and 5 represent the first drive unit, and 6 represent wheel shaft, 7 represent star-like wheel, and 8 represent spacer, and 9 represent blowing flashboard, 10 represent shaft, and 11 represent blade, and 12 represent push-pull mechanism, 13 represent LOAD CELLS, and 14 represent locating piece, and 15 represent adjusting screw, 16 represent fixed cover, and 17 represent wearing layer, and 18 represent delivery pump.
The specific embodiment
The material distributing machine of using in concrete component production system, key is: described material distributing machine comprises frame 1, be arranged on the cloth hopper 2 in frame 1, the feed hopper 3 being communicated with cloth hopper 2, the storage tank 4 being communicated with feed hopper 3, be arranged on the Weighing mechanism in frame 1, feeder, feeder comprises the first drive unit 5, be arranged on the wheel shaft 6 being connected with the first drive unit 5 in cloth hopper 2, uniformly-spaced be arranged on star-like on wheel shaft 6 and take turns 7, be arranged on adjacent star-like spacer 8 of taking turns between 7, cloth hopper 2 bottoms offer discharging opening with the star-like 7 corresponding positions of taking turns, discharging opening place is provided with blowing flashboard 9, blowing flashboard 9 forms and is slidably matched with cloth hopper 2.
Described material distributing machine also comprises rabbling mechanism, and structure comprises the second drive unit that is arranged on the shaft 10 of the interior wheel shaft of cloth hopper 26 tops, is connected with shaft 10, is provided with blade 11 on shaft 10.
Described material distributing machine also comprises the push-pull mechanism 12 being connected with blowing flashboard 9, and blowing flashboard 9 forms horizontal slip by push-pull mechanism 12 with cloth hopper 2 and coordinates.
The described star-like symmetry vertically of taking turns on 7 offers two keyways, is provided with supporting key on wheel shaft 6, star-likely takes turns 7 cooperations by keyway and key and wheel shaft 6 interlocks.
Described Weighing mechanism comprises the LOAD CELLS 13 being arranged between cloth hopper 2 and frame 1, and cloth hopper 2 coordinates formation weighing structure with LOAD CELLS 13.
Weighing mechanism also comprises the locating piece 14 being fixedly connected with cloth hopper 2, the adjusting screw 15 that break-through locating piece 14 is connected with frame 1, and cloth hopper 2 forms the lifting structure with the lifting free degree by adjusting screw 15.
Described Weighing mechanism also comprises the fixed cover 16 being arranged in frame 1, and LOAD CELLS 13 is arranged in fixed cover 16.
On the inwall of described cloth hopper 2, be provided with wearing layer 17.
Described storage tank 4 is communicated with feed hopper 3 by delivery pump 18.
Described the first drive unit 5 and the second drive unit are all variable-frequency motors.
Described push-pull mechanism 12 is cylinder or oil cylinder.
Described star-like 7 the quantity of taking turns is 8~20.
In described material distributing machine, be provided with laser positioning mechanism.
Described material distributing machine is provided with power-off cleaning mechanism, comprises direct current generator, dc source and transmission device.
Described material distributing machine is provided with cleaning device, comprises platform, automatic scavenging pump, spray head and pendulous device.
On described cloth hopper 2 outer walls, be provided with vibrating motor.
Described material distributing machine is with self-lubricating oil pump.
Described material distributing machine is provided with safety collision-protection device.
The structure of described cloth hopper 2 is v-shaped structure.
The utility model is in the specific implementation: star-like 7 the quantity of taking turns is set to 16, utilize delivery pump 18 that the concrete in storage tank 4 is extracted out, be transported in cloth hopper 2 by feed hopper 3, utilize adjusting screw 15 to regulate the balance between LOAD CELLS 13 and cloth hopper 2, and locking, then utilize LOAD CELLS 13 to weigh the concrete in cloth hopper 2, realize the accurate measurement of materials amounts, can reduce the waste of raw material, guarantee better product quality.When cloth, the second drive unit drives shaft 10 to rotate, utilize blade 11 to stir the concrete in cloth hopper 2, utilize push-pull mechanism 12 that blowing flashboard 9 is opened simultaneously, the first drive unit 5 drives wheel shaft 6 to rotate, wheel shaft 6 drive star-like take turns 7 and spacer 8 rotate, each discharging opening is cloth simultaneously, and cloth amount uniform and stable is convenient to the accurate-metering of cloth amount, like this cloth complete after with regard to seldom or completely carrying out feed supplement, improved cloth efficiency.According to actual needs, utilize the first drive unit 5 to regulate the rotating speed of wheel shaft 6, to reach the object that regulates cloth speed, utilize the mixing speed of the second drive unit adjusting shaft 10, easy to use.Can also utilize push-pull mechanism 12 to control quickly and easily the state of each blowing flashboard 9, be used for controlling the unlatching of each discharging opening or closing, to meet different product demands, can control quickly and easily concrete quantity delivered, improve cloth efficiency and product quality.
Claims (10)
1. the material distributing machine of using in concrete component production system, it is characterized in that: described material distributing machine comprises frame (1), be arranged on the cloth hopper (2) in frame (1), the feed hopper (3) being communicated with cloth hopper (2), the storage tank (4) being communicated with feed hopper (3), be arranged on the Weighing mechanism in frame (1), feeder, feeder comprises the first drive unit (5), be arranged on the wheel shaft (6) being connected with the first drive unit (5) in cloth hopper (2), uniformly-spaced be arranged on star-like wheel the (7) on wheel shaft (6), be arranged on the spacer (8) between adjacent star-like wheel (7), the position corresponding with star-like wheel (7), cloth hopper (2) bottom offers discharging opening, discharging opening place is provided with blowing flashboard (9), blowing flashboard (9) forms and is slidably matched with cloth hopper (2).
2. the material distributing machine of using in concrete component production system according to claim 1, it is characterized in that: described material distributing machine also comprises rabbling mechanism, structure comprises and is arranged on the shaft (10) of the interior wheel shaft of cloth hopper (2) (6) top, the second drive unit being connected with shaft (10), is provided with blade (11) on shaft (10).
3. the material distributing machine of using in concrete component production system according to claim 1, it is characterized in that: described material distributing machine also comprises the push-pull mechanism (12) being connected with blowing flashboard (9), blowing flashboard (9) forms horizontal slip by push-pull mechanism (12) and cloth hopper (2) and coordinates.
4. the material distributing machine of using in concrete component production system according to claim 1, it is characterized in that: on described star-like wheel (7), symmetry offers two keyways vertically, wheel shaft is provided with supporting key on (6), and star-like wheel (7) is by cooperation and wheel shaft (6) interlock of keyway and key.
5. the material distributing machine of using in concrete component production system according to claim 1, it is characterized in that: described Weighing mechanism comprises the LOAD CELLS (13) being arranged between cloth hopper (2) and frame (1), cloth hopper (2) coordinates formation weighing structure with LOAD CELLS (13).
6. the material distributing machine of using in concrete component production system according to claim 1, it is characterized in that: Weighing mechanism also comprises the locating piece (14) being fixedly connected with cloth hopper (2), the adjusting screw (15) that break-through locating piece (14) is connected with frame (1), cloth hopper (2) forms the lifting structure with the lifting free degree by adjusting screw (15).
7. the material distributing machine of using in concrete component production system according to claim 1, is characterized in that: described Weighing mechanism also comprises the fixed cover (16) being arranged in frame (1), and LOAD CELLS (13) is arranged in fixed cover (16).
8. the material distributing machine of using in concrete component production system according to claim 1, is characterized in that: on the inwall of described cloth hopper (2), be provided with wearing layer (17).
9. the material distributing machine of using in concrete component production system according to claim 1, is characterized in that: described storage tank (4) is communicated with feed hopper (3) by delivery pump (18).
10. the material distributing machine of using in concrete component production system according to claim 1, is characterized in that: described the first drive unit (5) and the second drive unit are all variable-frequency motors.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320858952.8U CN203600400U (en) | 2013-12-24 | 2013-12-24 | Material distributor used in concrete component production system |
Applications Claiming Priority (1)
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CN201320858952.8U CN203600400U (en) | 2013-12-24 | 2013-12-24 | Material distributor used in concrete component production system |
Publications (1)
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CN203600400U true CN203600400U (en) | 2014-05-21 |
Family
ID=50713099
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CN201320858952.8U Withdrawn - After Issue CN203600400U (en) | 2013-12-24 | 2013-12-24 | Material distributor used in concrete component production system |
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CN (1) | CN203600400U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103707404A (en) * | 2013-12-24 | 2014-04-09 | 河北雪龙机械制造有限公司 | Distribution machine used in concrete component production system |
CN109093834A (en) * | 2018-09-06 | 2018-12-28 | 湖南三快而居住宅工业有限公司 | Distribution device and distributing method |
-
2013
- 2013-12-24 CN CN201320858952.8U patent/CN203600400U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103707404A (en) * | 2013-12-24 | 2014-04-09 | 河北雪龙机械制造有限公司 | Distribution machine used in concrete component production system |
CN103707404B (en) * | 2013-12-24 | 2015-09-30 | 河北雪龙机械制造有限公司 | Material distributing machine in concrete component production system |
CN109093834A (en) * | 2018-09-06 | 2018-12-28 | 湖南三快而居住宅工业有限公司 | Distribution device and distributing method |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20140521 Effective date of abandoning: 20150930 |
|
RGAV | Abandon patent right to avoid regrant |