CN103707404B - Material distributing machine in concrete component production system - Google Patents
Material distributing machine in concrete component production system Download PDFInfo
- Publication number
- CN103707404B CN103707404B CN201310722289.3A CN201310722289A CN103707404B CN 103707404 B CN103707404 B CN 103707404B CN 201310722289 A CN201310722289 A CN 201310722289A CN 103707404 B CN103707404 B CN 103707404B
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- CN
- China
- Prior art keywords
- cloth
- material distributing
- distributing machine
- hopper
- production system
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0072—Product control or inspection
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
Material distributing machine in concrete component production system, comprise frame, be arranged on the cloth hopper in frame, the feed hopper be communicated with cloth hopper, the storage tank be communicated with feed hopper, be arranged on the Weighing mechanism in frame, feeder, feeder comprises the first drive unit, be arranged on the wheel shaft be connected with the first drive unit in cloth hopper, to be arranged on wheel shaft at equal intervals star-like takes turns, be arranged on adjacent star-like take turns between spacer, take turns corresponding position offer discharging opening with star-like bottom cloth hopper, discharge outlet is provided with blowing flashboard, blowing flashboard becomes to be slidably matched with cloth box-shaped.Technique effect is cloth uniform and stable, can control concrete quantity delivered quickly and easily according to actual needs, improve cloth efficiency, achieves the accurate measurement by doses simultaneously, can reduce the waste of raw material, ensure product quality better.
Description
Technical field
The invention belongs to concrete component production equipment technical field, relate to a kind of material distributing machine, particularly can realize uniform distribution and the material distributing machine in the concrete component production system of weighing.
Background technology
Need in concrete component production process to utilize material distributing machine to carry out cloth, existing material distributing machine is by the unlatching of cloth hopper discharge door or closes and realize cloth or stop cloth action, concrete during cloth in cloth hopper relies on self gravitation to fall, if strengthen cloth doses, just need the opening degree strengthening discharge door, can not cloth equably, can not effectively control concrete quantity delivered, operating efficiency is lower, and cannot the concrete that will spray be weighed, the accurate measurement by doses can not be realized, so wastage of material is more serious, and product quality is poor.
Summary of the invention
The present invention is in order to overcome the defect of prior art, devise the material distributing machine in concrete component production system, cloth uniform and stable, concrete quantity delivered can also be controlled quickly and easily according to actual needs, improve cloth efficiency and product quality, achieve the accurate measurement by doses simultaneously, the waste of raw material can be reduced, ensure product quality better.
Concrete technical scheme of the present invention is: the material distributing machine in concrete component production system, key is: described material distributing machine comprises frame, be arranged on the cloth hopper in frame, the feed hopper be communicated with cloth hopper, the storage tank be communicated with feed hopper, be arranged on the Weighing mechanism in frame, feeder, feeder comprises the first drive unit, be arranged on the wheel shaft be connected with the first drive unit in cloth hopper, to be arranged on wheel shaft at equal intervals star-like takes turns, be arranged on adjacent star-like take turns between spacer, take turns corresponding position offer discharging opening with star-like bottom cloth hopper, discharge outlet is provided with blowing flashboard, blowing flashboard becomes to be slidably matched with cloth box-shaped.
The invention has the beneficial effects as follows: utilize Weighing mechanism to weigh, achieve the accurate measurement by doses, the waste of raw material can be reduced, ensure product quality better.Star-like wheel adopts special rolling-mill section forging to process, and through special process process, have high abrasion, the feature of Antisticking, extends service life, for the accurate-metering of cloth.Spacer adopts special rolling-mill section forging to process, and star-like wheel separated, star-like wheel forms independent material chamber with the spacer at two ends, is convenient to accurate cloth.Each discharging opening is cloth simultaneously, and cloth doses uniform and stable, is convenient to control concrete quantity delivered, and load error≤2% of each discharging opening, with regard to seldom or completely carrying out feed supplement after such cloth completes, improves cloth efficiency.Blowing flashboard becomes to be slidably matched with cloth box-shaped, blowing flashboard can be utilized to control unlatching or the closedown of each discharging opening, to meet different product demands.
Utilize the blade on shaft to stir during cloth, the concrete moment is kept in motion, effectively can prevents concrete binding, improve cloth efficiency.When can prevent material simultaneously the long period deposits in cloth hopper, there is material condensation, segregation phenomenon.Blade adopts high-wear-resistant alloy cast to form, and extends service life.
Utilize push-pull mechanism can control the state of each blowing flashboard quickly and easily, be used for controlling unlatching or the closedown of each discharging opening, to meet the different needs.
Wheel shaft adopts high-abrasive material to make, can run well more than 12 months, adopt Double bond location structure, star-like shearing force of taking turns between wheel shaft can be increased, make star-like location of taking turns between wheel shaft more solid and reliable, and make star-like take turns convenient to disassembly.
Utilize LOAD CELLS to weigh, achieve the accurate measurement by doses, the waste of raw material can be reduced, ensure product quality better.
Utilize adjusting screw can regulate balance between LOAD CELLS and cloth hopper, and lock, the accuracy of measuring can be ensured better.
LOAD CELLS is arranged in frame by fixed cover, and install easy to adjust, accuracy is high.
The inwall of cloth hopper is provided with wearing layer, is not stained with material, effectively can avoid the scratch to cloth hopper in cloth process, it is convenient to change, and extends the service life of cloth hopper, reduces the adhesive force of material, decrease the waste rate of material.
Storage tank is communicated with feed hopper by delivery pump, mechanized operation, reduces the labour intensity of staff, can continuous prodution, improves operating efficiency.
First drive unit and the second drive unit are all variable-frequency motors, the first drive unit can be utilized to regulate the rotating speed of wheel shaft, to reach the object regulating cloth speed, utilize the second drive unit to regulate the mixing speed of shaft, thus regulate cloth speed, easy to use.
Push-pull mechanism is cylinder or oil cylinder, and mechanized operation is convenient and swift.
Star-like quantity of taking turns is 8 ~ 20, and user can arrange star-like quantity of taking turns according to actual needs, and structure is simple, easy to use.
Material distributing machine is provided with laser positioning mechanism, accurate location can be realized, improve product quality.
Material distributing machine is provided with power-off cleaning mechanism, has direct current generator for subsequent use and supporting power supply during power-off, and the timely blanking of manually opened blowing flashboard, prevents material from solidifying in cloth hopper.
Material distributing machine is provided with cleaning device, is convenient to cleaning and sewage recovery.
Be attached with vibrating motor outside cloth hopper, cloth hopper can be made evenly to vibrate, and blanking is effective, can clean out fast during cleaning.
Material distributing machine, with self-lubricating oil pump, can ensure the oil lubrication of sealing unit.
Material distributing machine is provided with safety collision-protection device, as run into the fortuitous events such as obstacle, and can automatic alarm prompting.
Cloth hopper is set to v-shaped structure, and dischargeable capacity is 3.2m
3, be applicable to multiple concrete slump.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of feeder in the present invention.
Fig. 3 is the top view of Weighing mechanism when embody rule in the present invention.
Fig. 4 is the front view of Weighing mechanism when embody rule in the present invention.
In accompanying drawing, 1 represents frame, and 2 represent cloth hopper, and 3 represent feed hopper, 4 represent storage tank, and 5 represent the first drive unit, and 6 represent wheel shaft, 7 represent star-like wheel, and 8 represent spacer, and 9 represent blowing flashboard, 10 represent shaft, and 11 represent blade, and 12 represent push-pull mechanism, 13 represent LOAD CELLS, and 14 represent locating piece, and 15 represent adjusting screw, 16 represent fixed cover, and 17 represent wearing layer, and 18 represent delivery pump.
Detailed description of the invention
Material distributing machine in concrete component production system, key is: described material distributing machine comprises frame 1, be arranged on the cloth hopper 2 in frame 1, the feed hopper 3 be communicated with cloth hopper 2, the storage tank 4 be communicated with feed hopper 3, be arranged on the Weighing mechanism in frame 1, feeder, feeder comprises the first drive unit 5, be arranged on the wheel shaft 6 be connected with the first drive unit 5 in cloth hopper 2, to be arranged on wheel shaft 6 at equal intervals star-like takes turns 7, be arranged on adjacent star-like spacer 8 of taking turns between 7, discharging opening is offered with star-like 7 corresponding positions of taking turns bottom cloth hopper 2, discharge outlet is provided with blowing flashboard 9, blowing flashboard 9 and cloth hopper 2 are formed and are slidably matched.
Described material distributing machine also comprises rabbling mechanism, and structure comprises the second drive unit being arranged on shaft 10 in cloth hopper 2 above wheel shaft 6, being connected with shaft 10, shaft 10 is provided with blade 11.
Described material distributing machine also comprises the push-pull mechanism 12 be connected with blowing flashboard 9, and blowing flashboard 9 forms horizontal slip by push-pull mechanism 12 with cloth hopper 2 and coordinates.
Described star-like symmetry vertically of taking turns on 7 offers two keyways, and wheel shaft 6 is provided with supporting key, star-likely takes turns 7 and is engaged with wheel shaft 6 by the cooperation of keyway and key.
Described Weighing mechanism comprises the LOAD CELLS 13 be arranged between cloth hopper 2 and frame 1, and cloth hopper 2 coordinates with LOAD CELLS 13 and forms weighing structure.
Weighing mechanism also comprises the adjusting screw 15 that the locating piece 14, the break-through locating piece 14 that are fixedly connected with cloth hopper 2 are connected with frame 1, and cloth hopper 2 forms the lifting structure with the lifting free degree by adjusting screw 15.
Described Weighing mechanism also comprises the fixed cover 16 be arranged in frame 1, and LOAD CELLS 13 is arranged in fixed cover 16.
The inwall of described cloth hopper 2 is provided with wearing layer 17.
Described storage tank 4 is communicated with feed hopper 3 by delivery pump 18.
The first described drive unit 5 and the second drive unit are all variable-frequency motors.
Described push-pull mechanism 12 is cylinder or oil cylinder.
Described star-like quantity of taking turns 7 is 8 ~ 20.
Described material distributing machine is provided with laser positioning mechanism.
Described material distributing machine is provided with power-off cleaning mechanism, comprises direct current generator, dc source and transmission device.
Described material distributing machine is provided with cleaning device, comprises platform, automatically scavenging pump, spray head and pendulous device.
Described cloth hopper 2 outer wall is provided with vibrating motor.
Described material distributing machine is with self-lubricating oil pump.
Described material distributing machine is provided with safety collision-protection device.
The structure of described cloth hopper 2 is v-shaped structure.
The present invention is in the specific implementation: star-like quantity of taking turns 7 is set to 16, delivery pump 18 is utilized to be extracted out by the concrete in storage tank 4, be transported in cloth hopper 2 by feed hopper 3, adjusting screw 15 is utilized to regulate balance between LOAD CELLS 13 and cloth hopper 2, and lock, then utilize the concrete in LOAD CELLS 13 pairs of cloth hoppers 2 to weigh, achieve the accurate measurement by doses, the waste of raw material can be reduced, ensure product quality better.During cloth, second drive unit drives shaft 10 to rotate, utilize the concrete in blade 11 pairs of cloth hoppers 2 to stir, utilize push-pull mechanism 12 to be opened by blowing flashboard 9, the first drive unit 5 drives wheel shaft 6 to rotate simultaneously, wheel shaft 6 drive star-like take turns 7 and spacer 8 rotate, each discharging opening is cloth simultaneously, and cloth doses uniform and stable, is convenient to the accurate-metering of cloth doses, with regard to seldom or completely feed supplement being carried out after such cloth completes, improve cloth efficiency.According to actual needs, utilize the first drive unit 5 to regulate the rotating speed of wheel shaft 6, to reach the object regulating cloth speed, utilize the second drive unit to regulate the mixing speed of shaft 10, easy to use.Push-pull mechanism 12 can also be utilized to control the state of each blowing flashboard 9 quickly and easily, be used for controlling unlatching or the closedown of each discharging opening, to meet different product demands, concrete quantity delivered can be controlled quickly and easily, improve cloth efficiency and product quality.
Claims (10)
1. the material distributing machine in concrete component production system, it is characterized in that: described material distributing machine comprises frame (1), be arranged on the cloth hopper (2) in frame (1), the feed hopper (3) be communicated with cloth hopper (2), the storage tank (4) be communicated with feed hopper (3), be arranged on the Weighing mechanism in frame (1), feeder, feeder comprises the first drive unit (5), be arranged on the wheel shaft (6) be connected with the first drive unit (5) in cloth hopper (2), to be arranged on wheel shaft (6) at equal intervals star-like takes turns (7), be arranged on adjacent star-like spacer (8) of taking turns between (7), the position that (7) are taken turns corresponding with star-like in cloth hopper (2) bottom offers discharging opening, discharge outlet is provided with blowing flashboard (9), blowing flashboard (9) and cloth hopper (2) are formed and are slidably matched.
2. the material distributing machine in concrete component production system according to claim 1, it is characterized in that: described material distributing machine also comprises rabbling mechanism, structure comprises the shaft (10) being arranged on cloth hopper (2) interior wheel shaft (6) top, the second drive unit be connected with shaft (10), shaft (10) is provided with blade (11).
3. the material distributing machine in concrete component production system according to claim 1, it is characterized in that: described material distributing machine also comprises the push-pull mechanism (12) be connected with blowing flashboard (9), blowing flashboard (9) forms horizontal slip by push-pull mechanism (12) with cloth hopper (2) and coordinates.
4. the material distributing machine in concrete component production system according to claim 1, it is characterized in that: described star-like symmetry vertically of taking turns on (7) offers two keyways, (6) are provided with supporting key to wheel shaft, and star-like take turns (7) are engaged with wheel shaft (6) by the cooperation of keyway and key.
5. the material distributing machine in concrete component production system according to claim 1, it is characterized in that: described Weighing mechanism comprises the LOAD CELLS (13) be arranged between cloth hopper (2) and frame (1), cloth hopper (2) coordinates with LOAD CELLS (13) and forms weighing structure.
6. the material distributing machine in concrete component production system according to claim 1, it is characterized in that: Weighing mechanism also comprises the adjusting screw (15) that the locating piece (14), the break-through locating piece (14) that are fixedly connected with cloth hopper (2) are connected with frame (1), and cloth hopper (2) forms the lifting structure with the lifting free degree by adjusting screw (15).
7. the material distributing machine in concrete component production system according to claim 1, is characterized in that: described Weighing mechanism also comprises the fixed cover (16) be arranged in frame (1), and LOAD CELLS (13) is arranged in fixed cover (16).
8. the material distributing machine in concrete component production system according to claim 1, is characterized in that: the inwall of described cloth hopper (2) is provided with wearing layer (17).
9. the material distributing machine in concrete component production system according to claim 1, is characterized in that: described storage tank (4) is communicated with feed hopper (3) by delivery pump (18).
10. the material distributing machine in concrete component production system according to claim 1, is characterized in that: described the first drive unit (5) and the second drive unit are all variable-frequency motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310722289.3A CN103707404B (en) | 2013-12-24 | 2013-12-24 | Material distributing machine in concrete component production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310722289.3A CN103707404B (en) | 2013-12-24 | 2013-12-24 | Material distributing machine in concrete component production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103707404A CN103707404A (en) | 2014-04-09 |
| CN103707404B true CN103707404B (en) | 2015-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310722289.3A Active CN103707404B (en) | 2013-12-24 | 2013-12-24 | Material distributing machine in concrete component production system |
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| CN (1) | CN103707404B (en) |
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| CN104070599A (en) * | 2014-06-27 | 2014-10-01 | 华北水利水电大学 | Concrete distribution system and distribution process control device thereof |
| CN104670858B (en) * | 2014-12-30 | 2017-04-12 | 湖南有色金属股份有限公司黄沙坪矿业分公司 | Viscose material feeding and distributing method and device thereof |
| CN104895332B (en) * | 2015-06-09 | 2017-01-18 | 江苏建筑职业技术学院 | Small-scale concrete casting system |
| CN105666703B (en) * | 2016-03-28 | 2018-07-20 | 北京星航机电装备有限公司 | A kind of concrete prefabricated board assembly line cloth Loading Control System and control method |
| CN106738274A (en) * | 2016-12-27 | 2017-05-31 | 佛山市神鼎精密磨具有限公司 | A kind of magnesia abrading block automatic pouring machine |
| CN108214849B (en) * | 2017-11-21 | 2024-02-20 | 万继山 | Material ball type blanking and distributing machine for artificial stone material |
| CN108501174B (en) * | 2018-03-12 | 2024-03-12 | 中国葛洲坝集团第一工程有限公司 | Numerical control distribution and vibration integrated device for protection precast block and construction method |
| CN110686063A (en) * | 2018-07-05 | 2020-01-14 | 镇江伟民新材料制品有限公司 | Star wheel of special cloth-homogenizing machine for coarse aggregate active powder |
| CN109049308A (en) * | 2018-08-17 | 2018-12-21 | 佛山市宝岩机器制造有限公司 | A kind of distribution device |
| CN109079975A (en) * | 2018-09-13 | 2018-12-25 | 辽宁瑞泊科技有限公司 | Powder feeding dynamic cloth mechanism |
| CN110238954A (en) * | 2019-07-17 | 2019-09-17 | 吴蔚楠 | Concrete quantifies irrigation device |
| CN112809904A (en) * | 2021-01-06 | 2021-05-18 | 广东三和管桩股份有限公司 | Tubular pile material distribution system and material distribution method thereof |
| CN113021611B (en) * | 2021-03-17 | 2022-04-26 | 湖南三一快而居住宅工业有限公司 | Control method and device of PC production line, PC production line and storage medium |
| CN114851373A (en) * | 2022-04-29 | 2022-08-05 | 四川省交通建设集团股份有限公司 | Automatic material distribution system |
| EP4357092A1 (en) * | 2022-10-17 | 2024-04-24 | Holcim Technology Ltd | Method and device for producing a concrete slab from prestressed concrete |
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| CN203317530U (en) * | 2013-05-31 | 2013-12-04 | 马鞍山十七冶工程科技有限责任公司 | Mobile distributor with flat discharge hole |
| CN203331206U (en) * | 2013-06-24 | 2013-12-11 | 山东万斯达建筑科技有限公司 | Concrete distributing machine provided with discharging device |
| CN203600400U (en) * | 2013-12-24 | 2014-05-21 | 河北雪龙机械制造有限公司 | Material distributor used in concrete component production system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU1813645C (en) * | 1985-12-10 | 1993-05-07 | Центральный научно-исследовательский и проектно-экспериментальный институт промышленных зданий и сооружений | Concrete placer |
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2013
- 2013-12-24 CN CN201310722289.3A patent/CN103707404B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203317530U (en) * | 2013-05-31 | 2013-12-04 | 马鞍山十七冶工程科技有限责任公司 | Mobile distributor with flat discharge hole |
| CN203331206U (en) * | 2013-06-24 | 2013-12-11 | 山东万斯达建筑科技有限公司 | Concrete distributing machine provided with discharging device |
| CN203600400U (en) * | 2013-12-24 | 2014-05-21 | 河北雪龙机械制造有限公司 | Material distributor used in concrete component production system |
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| CN103707404A (en) | 2014-04-09 |
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