CN103287775A - System and method for automatically storing tobacco trays - Google Patents
System and method for automatically storing tobacco trays Download PDFInfo
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- CN103287775A CN103287775A CN2013101690423A CN201310169042A CN103287775A CN 103287775 A CN103287775 A CN 103287775A CN 2013101690423 A CN2013101690423 A CN 2013101690423A CN 201310169042 A CN201310169042 A CN 201310169042A CN 103287775 A CN103287775 A CN 103287775A
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Abstract
The invention relates to a system and a method for storing tobacco trays. The system comprises a logistics scheduling system, a shape detecting device, an storage applying station, at least two stacker receiving and temporary storing stations, and at least two secondary storage applying stations. The shape detecting device is connected with the storage applying station through a first tray conveying device. Each secondary storage applying station is disposed in front of each stacker receiving and temporary storing station and connected with the storage applying station through an annular second tray conveying device. The secondary storage applying stations are connected with one another through the annular second tray conveying device. When a tray reaches the secondary storage applying station corresponding to a target stacker, the logistics scheduling system receives and stores the tray according to working status of the target stacker and temporary storage status of the corresponding receiving and temporary storing station or transfers the tray to other stacker receiving and temporary storing stations through the second tray conveying device. By the system, one-time storage success rate of trays is increased, storage blocking is reduced, and storage efficiency is increased.
Description
Technical field
The present invention relates to the tobacco automatic field, relate in particular to the automated material pallet warehouse-in system and method that grows tobacco.
Background technology
In the tobacco processing industry, how to realize that high efficiency logistics management is unusual important problem.In the overhead storehouse of existing Automatic Tobacco Logistic System warehouse-in link, usually adopt flow process shown in Figure 1: behind the material group dish, enter transfer passage, carrying out the pallet external form detects, detection by after be transported to unified warehouse-in application platform again, and the warehouse-in application is proposed, mass transport is connect the goods station platform to the target piler after applying for successfully, piler receives that the instruction back connects the goods warehouse-in to connecing the goods station platform, thereby finishes whole warehouse-in flow process.
In this warehouse-in flow process, only be provided with a warehouse-in application point, pallet successfully connects the goods warehouse-in to piler from application warehouse-in task, there is the regular hour poor, at this moment the section in, even if piler et out of order, these pallets also still continue to carry, though the goods station platform that connects of piler is provided with certain cache location before, but limited amount when these cache locations are taken, will cause public logistics corridor to stop up, thereby influence success ratio and the warehouse-in efficiency of warehouse-in, even influence is produced.
Summary of the invention
The objective of the invention is to propose the automated material pallet warehouse-in system and method that grows tobacco, can improve the success ratio of the disposable warehouse-in of pallet, reduce the warehouse-in latch up phenomenon, improve warehouse-in efficiency.
For achieving the above object, the invention provides the automated material pallet warehouse-in system that grows tobacco, comprise the logistics dispatching system, the external form detecting device, warehouse-in application platform and at least two pilers connect goods buffer memory platform, described external form detecting device is connected with described warehouse-in application platform by the first pallet conveyer, wherein, also comprise: at least two secondary warehouse-in application platforms, be separately positioned on the connecing before the goods buffer memory platform of each piler, described secondary warehouse-in application platform is connected with other secondary warehouse-in application platforms with described warehouse-in application platform by the ringwise second pallet conveyer, when pallet arrived the secondary warehouse-in application platform of target piler correspondence, described logistics dispatching system connect the goods warehouse-in or transfers to other pilers by the described second pallet conveyer according to the mode of operation of the target piler of described pallet and the buffer status that connects goods buffer memory platform and connects goods buffer memory platform.
Further, also comprise unusual outbound platform, described unusual outbound platform is connected with the described second pallet conveyer by the 3rd pallet conveyer.
Further, also comprise urgent outbound platform, described urgent outbound platform is connected with the described first pallet conveyer with the described second pallet conveyer by the 4th pallet conveyer.
Further, the described first pallet conveyer and the second pallet conveyer are roller-way or chain-linked conveyer.
For achieving the above object, the invention provides the automated material pallet storage method that grows tobacco, comprising:
When materiel warehouse-in, the external form detecting device carries out external form to the material in the pallet and detects;
The logistics dispatching system is judged material overgage whether in the described pallet according to the testing result of described external form detecting device, if overgage not then is sent to warehouse-in application platform by the first pallet conveyer with described pallet;
When described pallet arrived described warehouse-in application platform, described logistics dispatching system was swept sign indicating number to the material in the described pallet or holder reel number, forms the warehouse-in task, comprised pallet warehouse-in routing information in the described warehouse-in task;
Put routing information in described logistics dispatching system in storage according to described pallet, when by the second pallet conveyer described pallet being sent to the secondary warehouse-in application platform of target piler correspondence, described logistics dispatching system connects the goods warehouse-in or transfers to other pilers by the described second pallet conveyer according to the mode of operation of the target piler of described pallet and the buffer status that connects goods buffer memory platform and connects goods buffer memory platform.
Further, described logistics dispatching system connects the goods warehouse-in or transfers to the operation that other pilers connect goods buffer memory platform by the described second pallet conveyer according to the mode of operation of the target piler of described pallet and the buffer status that connects goods buffer memory platform and is specially:
Described logistics dispatching system checks whether the mode of operation of the target piler of described pallet is normal, if it is normal, then continue to check described pallet the target piler the buffer status that connects goods buffer memory platform whether less than, if less than, the goods buffer memory platform that connects that then described pallet is transported to the target piler of described pallet connects the goods warehouse-in;
If the mode of operation of the target piler of described pallet is that the buffer status that connects goods buffer memory platform of target piler of mal or described pallet is for full, then the described logistics dispatching system priority that connects goods buffer memory platform according to other pilers is chosen suitable piler and is connect goods buffer memory platform, and puts application in storage;
When applying for successfully, described logistics dispatching system is sent to the secondary warehouse-in application platform that described suitable piler connects goods buffer memory platform by the described second pallet conveyer with described pallet.
Further, if warehouse-in application failure, then described logistics dispatching system is sent to unusual outbound platform by the described second pallet conveyer and the 3rd pallet conveyer with described pallet.
Further, also comprise: described logistics dispatching system is sent to urgent outbound platform by described the 4th pallet conveyer with described pallet according to the urgent outbound instruction of outside input.
Based on technique scheme, the present invention has changed the traditional mode of single position application in the warehouse-in link of the overhead storehouse of existing Automatic Tobacco Logistic System, by arrange before the goods buffer memory platform connecing of piler secondary warehouse-in application platform come to the target piler of pallet connect goods buffer memory platform and transfer path is revised, thereby select optimum path warehouse-in, automatic correction by the warehouse-in destination, can improve the success ratio of the disposable warehouse-in of pallet, and owing to reduced pallet because putting the phenomenon that takies public platform for a long time in storage, can avoid putting in storage the path stops up, in addition, owing to can overcome the piler fault to the influence of warehouse-in, therefore it is more scientific and reasonable to put flow process in storage, degree of automation is higher, has also improved warehouse-in efficiency.
Description of drawings
Accompanying drawing described herein is used to provide further understanding of the present invention, constitutes the application's a part, and illustrative examples of the present invention and explanation thereof are used for explaining the present invention, do not constitute improper restriction of the present invention.In the accompanying drawings:
Fig. 1 is the pallet warehouse-in old process scheme drawing of the overhead storehouse of existing Automatic Tobacco Logistic System warehouse-in link.
Fig. 2 puts the structural representation of an embodiment of system in storage for tobacco automated material pallet of the present invention.
Fig. 3 puts the structural representation of another embodiment of system in storage for tobacco automated material pallet of the present invention.
Fig. 4 puts the structural representation of the another embodiment of system in storage for tobacco automated material pallet of the present invention.
Fig. 5 is the schematic flow sheet of an embodiment of tobacco automated material pallet storage method of the present invention.
Fig. 6 is the schematic flow sheet of secondary warehouse-in application among another embodiment of tobacco automated material pallet storage method of the present invention.
The specific embodiment
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
As shown in Figure 2, put the structural representation of an embodiment of system in storage for tobacco automated material pallet of the present invention.In the present embodiment, what tobacco automated material pallet warehouse-in system comprised logistics dispatching system, external form detecting device 1, warehouse-in application platform 2 and at least two pilers connects goods buffer memory platform 31,32,33, external form detecting device 1 is connected with warehouse-in application platform 2 by the first pallet conveyer 5, system also comprises at least two secondaries warehouse-in application platforms 41,42,43, is separately positioned on the connecing before the goods buffer memory platform 31,32,33 of each piler.
Secondary warehouse-in application platform is connected with other secondary warehouse-in application platforms with warehouse-in application platform 2 by the ringwise second pallet conveyer 6, when pallet arrived the secondary warehouse-in application platform of target piler correspondence, the logistics dispatching system can connect the goods warehouse-in or transfer to other pilers by the described second pallet conveyer and connect goods buffer memory platform according to the mode of operation of the target piler of described pallet and the buffer status that connects goods buffer memory platform.
In the present embodiment, logistics dispatching system ((Warehouse Control System, be called for short WCS) carry out communication with the control system of piler, can the mode of operation of piler be obtained with the buffer status that connects goods buffer memory platform, and can send instruction to the pallet conveyer, make the pallet conveyer that pallet is sent to suitable position.
Corresponding, Fig. 5 shows based on the warehouse-in of the tobacco automated material pallet among Fig. 2 embodiment flow process, comprising:
Step 102, logistics dispatching system are judged material overgage whether in the described pallet according to the testing result of described external form detecting device, if overgage not then is sent to warehouse-in application platform by the first pallet conveyer with described pallet;
Step 103, when described pallet arrives described warehouse-in application platform, described logistics dispatching system is swept sign indicating number to the material in the described pallet or holder reel number, forms the warehouse-in task, comprises pallet warehouse-in routing information in the described warehouse-in task;
Step 104, in described logistics dispatching system according to described pallet warehouse-in routing information, when by the second pallet conveyer described pallet being sent to the secondary warehouse-in application platform of target piler correspondence, described logistics dispatching system connects the goods warehouse-in or transfers to other pilers by the described second pallet conveyer according to the mode of operation of the target piler of described pallet and the buffer status that connects goods buffer memory platform and connects goods buffer memory platform.
In technique scheme, material can be raw material, also can be auxiliary material, finished product, half-blank, at goods etc.Putting in storage with the material piece tobacco bale is example, after the sheet tobacco bale enters the storehouse, embraces and the operation of group dish by de-stacking, folder, the sheet cigarette is piled up in the pallet, because the maximum volume in each goods yard of shelf is fixed, therefore forbid depositing the material above maximum volume, to avoid the infringement to equipment or shelf.Therefore for the smooth warehouse-in of pallet material, then need the external form detecting device that the size of the material in the pallet is detected, avoid the super high or ultra wide pallet material of external form to enter system.The logistics dispatching system is sent to warehouse-in application platform by the first pallet conveyer with described pallet after detecting by external form, need put in storage at warehouse-in application platform and to sweep code operations, for single variety sheet tobacco bale, sweeping sign indicating number and can scan bar code information on the sheet cigarette tobacco bale material here, for the material that a plurality of kinds are arranged in the pallet, as the compound dish of joining of auxiliary material, can scan the bar code information of holder reel number, this sheet plume shape code information comprises sheet cigarette grade, sheet cigarette coding, date manufactured, the production wire size, information such as manufacturer, and each bar code is unique, sweep sign indicating number by warehouse-in, can form the warehouse-in task by judging sheet cigarette kind, and comprised pallet warehouse-in routing information in the warehouse-in task, i.e. information such as the pallet path of advancing and target piler.
The second pallet conveyer is the pallet conveyer of loop configuration, and is connected with the secondary warehouse-in application platform that connects before the goods buffer memory platform of each piler respectively, applies for platform in order to will be sent to corresponding secondary warehouse-in by the pallet of warehouse-in application platform.Traditional mode than existing single position application, secondary warehouse-in application platform has increased the judgement of the judgement of piler mode of operation and buffer status, connect goods buffer memory platform and transfer path according to judged result correction, this breaks down with regard to the target piler in the warehouse-in task of having been avoided forming when the warehouse-in application platform or the buffer memory position is full and the path that goes out warehouse-in that cause is stopped up, make the success ratio of the disposable warehouse-in of pallet improve, also improved warehouse-in efficiency.
As shown in Figure 3, put the structural representation of another embodiment of system in storage for tobacco automated material pallet of the present invention.Compare with a last system embodiment, present embodiment also comprises unusual outbound platform 7, and this unusual outbound platform 7 is connected with the described second pallet conveyer 6 by the 3rd pallet conveyer 8.
Corresponding, Fig. 6 shows based on the warehouse-in of the tobacco automated material pallet among Fig. 3 embodiment flow process, compares with flow process shown in Figure 5, and the secondary warehouse-in application of the step 104 among Fig. 6 further specifically comprises:
If the described logistics dispatching system of step 104b checks the mode of operation of target piler of described pallet for normal, execution in step 104c then, otherwise execution in step 104e;
The goods buffer memory platform that connects that step 104d, logistics dispatching system are transported to described pallet the target piler of described pallet connects the goods warehouse-in;
The priority that step 104e, logistics dispatching system connect goods buffer memory platform according to other pilers is chosen suitable piler and is connect goods buffer memory platform, and puts application in storage;
If step 104f applies for successfully, execution in step 104g then, otherwise execution in step 104h;
Step 104g, described logistics dispatching system are sent to secondary warehouse-in application platform that described suitable piler connect goods buffer memory platform (be new target piler connect goods buffer memory platform) by the described second pallet conveyer with described pallet according to new pallet warehouse-in routing information, and return step 104a and proceed to check;
Step 104h, logistics dispatching system are sent to unusual outbound platform by the described second pallet conveyer and the 3rd pallet conveyer with described pallet.
By above-mentioned flow process, for the target piler that does not satisfy receiver material condition, the logistics dispatching system can in time be modified to other pilers that can receive as new target piler, even if not having suitable piler to carry out material receives, also can pallet be sent to unusual outbound platform by the 3rd pallet conveyer, in order to avoid material stops up the warehouse-in passage.
As shown in Figure 4, put the structural representation of the another embodiment of system in storage for tobacco automated material pallet of the present invention.Compare with a last system embodiment, present embodiment also comprises urgent outbound platform 9, and urgent outbound platform 9 is connected with the first pallet conveyer 5 with the second pallet conveyer 6 by the 4th pallet conveyer 10.
The logistics dispatching system is sent to urgent outbound platform by described the 4th pallet conveyer with described pallet according to the urgent outbound instruction of outside input.Accordingly, in tobacco automated material pallet warehouse-in flow process, if the logistics dispatching system receives the urgent outbound instruction of outside input, then can by described the 4th pallet conveyer described pallet be sent to urgent outbound platform according to this urgent outbound instruction, carry out urgent outbound operation.
Put in storage among the embodiment of system at above-mentioned tobacco automated material pallet, the first pallet conveyer and the second pallet conveyer can adopt roller-way or chain-linked conveyer, also can adopt shuttle, preferred roller-way or chain-linked conveyer, can reduce investment, and safeguard easily.
Should be noted that at last: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; Although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the field are to be understood that: still can make amendment or the part technical characterictic is equal to replacement the specific embodiment of the present invention; And not breaking away from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope that the present invention asks for protection.
Claims (8)
1. the automated material pallet warehouse-in system that grows tobacco, comprise the logistics dispatching system, the external form detecting device, warehouse-in application platform and at least two pilers connect goods buffer memory platform, described external form detecting device is connected with described warehouse-in application platform by the first pallet conveyer, it is characterized in that, also comprise: at least two secondary warehouse-in application platforms, be separately positioned on the connecing before the goods buffer memory platform of each piler, described secondary warehouse-in application platform is connected with other secondary warehouse-in application platforms with described warehouse-in application platform by the ringwise second pallet conveyer, when pallet arrived the secondary warehouse-in application platform of target piler correspondence, described logistics dispatching system connect the goods warehouse-in or transfers to other pilers by the described second pallet conveyer according to the mode of operation of the target piler of described pallet and the buffer status that connects goods buffer memory platform and connects goods buffer memory platform.
2. tobacco automated material pallet according to claim 1 is put system in storage, it is characterized in that, also comprises unusual outbound platform, and described unusual outbound platform is connected with the described second pallet conveyer by the 3rd pallet conveyer.
3. tobacco automated material pallet according to claim 1 is put system in storage, it is characterized in that, also comprise urgent outbound platform, described urgent outbound platform is connected with the described first pallet conveyer with the described second pallet conveyer by the 4th pallet conveyer.
4. tobacco automated material pallet according to claim 1 is put system in storage, it is characterized in that the described first pallet conveyer and the second pallet conveyer are roller-way or chain-linked conveyer.
5. the automated material pallet storage method that grows tobacco is characterized in that, comprising:
When materiel warehouse-in, the external form detecting device carries out external form to the material in the pallet and detects;
The logistics dispatching system is judged material overgage whether in the described pallet according to the testing result of described external form detecting device, if overgage not then is sent to warehouse-in application platform by the first pallet conveyer with described pallet;
When described pallet arrived described warehouse-in application platform, described logistics dispatching system was swept sign indicating number to the material in the described pallet or holder reel number, forms the warehouse-in task, comprised pallet warehouse-in routing information in the described warehouse-in task;
Put routing information in described logistics dispatching system in storage according to described pallet, when by the second pallet conveyer described pallet being sent to the secondary warehouse-in application platform of target piler correspondence, described logistics dispatching system connects the goods warehouse-in or transfers to other pilers by the described second pallet conveyer according to the mode of operation of the target piler of described pallet and the buffer status that connects goods buffer memory platform and connects goods buffer memory platform.
6. tobacco automated material pallet storage method according to claim 5, it is characterized in that described logistics dispatching system connects the goods warehouse-in or transfers to the operation that other pilers connect goods buffer memory platform by the described second pallet conveyer according to the mode of operation of the target piler of described pallet and the buffer status that connects goods buffer memory platform and is specially:
Described logistics dispatching system checks whether the mode of operation of the target piler of described pallet is normal, if it is normal, then continue to check described pallet the target piler the buffer status that connects goods buffer memory platform whether less than, if less than, the goods buffer memory platform that connects that then described pallet is transported to the target piler of described pallet connects the goods warehouse-in;
If the mode of operation of the target piler of described pallet is that the buffer status that connects goods buffer memory platform of target piler of mal or described pallet is for full, then the described logistics dispatching system priority that connects goods buffer memory platform according to other pilers is chosen suitable piler and is connect goods buffer memory platform, and puts application in storage;
When applying for successfully, described logistics dispatching system is sent to the secondary warehouse-in application platform that described suitable piler connects goods buffer memory platform by the described second pallet conveyer with described pallet.
7. tobacco automated material pallet storage method according to claim 6, it is characterized in that, if warehouse-in application failure, then described logistics dispatching system is sent to unusual outbound platform by the described second pallet conveyer and the 3rd pallet conveyer with described pallet.
8. tobacco automated material pallet storage method according to claim 5, it is characterized in that, also comprise: described logistics dispatching system is sent to urgent outbound platform by described the 4th pallet conveyer with described pallet according to the urgent outbound instruction of outside input.
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| CN201310169042.3A CN103287775B (en) | 2013-05-10 | 2013-05-10 | Tobacco automated material pallet Input System and method |
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| CN109230141A (en) * | 2018-10-16 | 2019-01-18 | 珠海格力智能装备有限公司 | Method and device for starting stacker |
| CN109828521A (en) * | 2019-01-18 | 2019-05-31 | 广州宁基智能系统有限公司 | Plate goes out congestion processing method, system and the storage medium being put in storage |
| CN109828521B (en) * | 2019-01-18 | 2021-08-06 | 广州宁基智能系统有限公司 | Plate warehouse-in/out congestion processing method and system and storage medium |
| CN109941660A (en) * | 2019-04-19 | 2019-06-28 | 深圳创维－Rgb电子有限公司 | A kind of material dual path goes out warehousing control method and system |
| CN110482102A (en) * | 2019-08-27 | 2019-11-22 | 龙岩烟草工业有限责任公司 | Material putting control system, method and apparatus |
| CN110482102B (en) * | 2019-08-27 | 2021-08-17 | 龙岩烟草工业有限责任公司 | Material putting control system, method and device |
| CN113222205A (en) * | 2020-02-06 | 2021-08-06 | 北京京东振世信息技术有限公司 | Path planning method and device |
| CN114435810A (en) * | 2020-10-30 | 2022-05-06 | 泰科电子(上海)有限公司 | Tray handling system |
| CN114331115A (en) * | 2021-12-28 | 2022-04-12 | 龙岩烟草工业有限责任公司 | Method and apparatus for supplying tray, and computer-readable storage medium |
| CN114408435A (en) * | 2022-03-14 | 2022-04-29 | 龙岩烟草工业有限责任公司 | Scheduling method and device for one-rail multi-vehicle stacker and computer equipment |
| CN114408435B (en) * | 2022-03-14 | 2024-08-30 | 龙岩烟草工业有限责任公司 | Scheduling method and device for one-rail multi-vehicle stacker and computer equipment |
| CN115421449A (en) * | 2022-08-05 | 2022-12-02 | 福建星云电子股份有限公司 | Module cache scheduling method and system |
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