CN103286240B - Assembly equipment and method of heat exchanger - Google Patents
Assembly equipment and method of heat exchanger Download PDFInfo
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- CN103286240B CN103286240B CN201310238710.3A CN201310238710A CN103286240B CN 103286240 B CN103286240 B CN 103286240B CN 201310238710 A CN201310238710 A CN 201310238710A CN 103286240 B CN103286240 B CN 103286240B
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- edge
- platform
- depression bar
- flanging
- heat exchanger
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Abstract
The invention relates to assembly equipment of a heat exchanger. The assembly equipment of the heat exchanger comprises a rack, wherein a lifting platform device is arranged in the middle of the rack, the lifting platform device comprises a square lifting platform, a lifting mechanism and a driving mechanism, edge-wrapped platforms are symmetrically arranged in front, at the back, on the left side and on the right side of the top, arranged on the periphery of the lifting platform, of the rack, each edge-wrapped mechanism is arranged on one edge-wrapped platform, one edge-wrapping mechanism is fixed on each edge-wrapped platform through a translation mechanism, each translation mechanism comprises a translation guide rail, a translation sliding block and a translation air cylinder, and each translation guide rail and each translation air cylinder are fixed on one edge-wrapped platform. Each edge-wrapped mechanism comprises an edge-folded flat plate, a movable pressing rod and a pressing rod rotating mechanism, wherein the bottom of the edge-folded flat plate and the translation sliding block are connected with a piston rod of the translation air cylinder. The assembly equipment of the heat exchanger has the advantages of being reasonable in structure, convenient to assemble and high in efficiency.
Description
Technical field
The present invention relates to a kind of plant equipment, specifically a kind of heat exchanger assembly equipment and assembly method thereof.
Background technology
The cabin of wind-driven generator limits by by volume, and the volume of heat exchanger device is also restricted, and thus dispel the heat is a large problem always, only has the radiating efficiency effectively promoting cooler to be only best selection in this case, applicants have invented a employing to become in aluminium foil lamination surface for this reason, the edge, back and forth or left and right of upper and lower two-layer aluminium foil is wrapped to form by flanging the heat dissipation channel that left and right replaces with front and back, on aluminium foil, by suppressing, formation is regularly arranged in length and breadth tongue and groove, each tongue all around surrounding is fluted, the area of dissipation that greatly can increase heat exchanger because aluminium foil is thinner, thus under same volume improving heat radiation efficiency greatly, because aluminium foil very thin layer closed assembly timing also needs to replace flanging parcel to both sides, aluminium foil back and forth or left and right, thus form the hot switching path be alternately arranged of front and back and left and right directions, there is no the special assembly equipment for this stacked paillon foil heat exchanger at present, applicant designs and is aly specifically designed to the assembly equipment assembling above-mentioned aluminium foil heat exchanger for this reason.
Summary of the invention
Of the present invention being provides a kind of assembly equipment being specifically designed to assembling layer of aluminum foil stacked heat exchanger, coordinate aluminium foil connecting gear to realize foil layer to stack and to put and the operation such as flanging parcel automatically completes, improve the efficiency of assembling of heat exchanger, have rational in infrastructure, easy to assembly, the feature that efficiency is high.
For achieving the above object by the following technical solutions:
A kind of heat exchanger assembly equipment, comprise frame, it is characterized in that: in the middle of described frame, be provided with elevating platform assembly, elevating platform assembly comprises square hoistable platform, elevating mechanism and driving mechanism, the four direction being all around positioned at the surrounding of hoistable platform at the top of frame is symmetrically arranged with bound edge platform, bound edge platform is provided with edge covering mechanism; Edge covering mechanism is fixed on bound edge platform by translation mechanism, described translation mechanism comprises translating rails, translator slider and flat-removing air cyclinder, translating rails and flat-removing air cyclinder are fixed on bound edge platform, and described edge covering mechanism comprises flanging flat board, movable depression bar, depression bar rotating mechanism; Flanging flat plate bottom is connected with the piston rod of flat-removing air cyclinder with translator slider, described movable depression bar is arranged on the inside edge of flanging flat board, flanging raised line is provided with at the inside edge place of the dull and stereotyped OQ t platform of described flanging, movable depression bar two ends are hinged with flanging flat board, and depression bar rotating mechanism is fixed on flanging flat board upper surface and hinged with movable depression bar.
Described elevating mechanism comprises screw rod and guide pillar, screw rod and the parallel longitudinal placement of guide pillar, guide pillar and screw rod upper end and hoistable platform are connected, screw rod lower end is connected with driving mechanism, guide pillar is coordinated with frame by fairlead, described driving mechanism comprises servomotor and reducing gear, and reducing gear connects servomotor and screw rod.
Described square hoistable platform is also provided with template, and four corner chamfers of template are arranged, and be also provided with the fixed part of link stopper on template four limit, fixed part is provided with link stopper for positioning aluminium paillon foil.
Described depression bar rotating mechanism comprises cylinder, connecting plate and connecting rod, and connecting plate and cylinder piston rod are connected, one end of connecting rod and the hinged of connecting plate, the other end of connecting rod and the articulated section at the movable depression bar back side hinged.
A kind of heat exchanger assembly method, it is characterized in that: being placed by smooth aluminium foil stamping die stamps out regularly arrangedly in length and breadth has tongue and groove, then stamping aluminium foil is placed on heat exchanger assembly equipment hoistable platform by sucker connecting gear, then aluminium foil 90-degree rotation stamping for another sheet aluminium foil upper strata of placing again is just now stacked and put, make aluminium foil groove and the tongue relative engagement of upper and lower two panels; Then hoistable platform surrounding wherein both sides edge covering mechanism translation mechanism promote edge covering mechanism to intermediary movements, the inside edge place of the dull and stereotyped OQ t platform of flanging of edge covering mechanism is provided with flanging raised line, the edge of the aluminium foil both sides of lower floor is upwards turned up by flanging raised line, then depression bar rotating mechanism promotion activity depression bar rotates, and movable depression bar coordinates with flanging raised line and presses down having turned up aluminium foil edge the edge of the aluminium foil on upper strata has been wrapped up bound edge work; Then the 3rd layer of aluminum foil stacks and puts second top by sucker connecting gear again, the driving mechanism of elevating platform assembly makes hoistable platform to decline a presetting height by screw rod, and then the edge covering mechanism of both sides completes above-mentioned bound edge work in the promotion of translation mechanism in addition; Repeat said process and complete the work of layer of aluminum foil stacked package limit, the heat exchange inner core finally completed by stacked bound edge at four corner chamfer frame for installings of template is assembled into a complete heat exchange, assembled rear hoistable platform and risen to extreme higher position, then the heat exchanger just assembled by connecting gear is sent to next process and processes.
The present invention is rational in infrastructure, and when completing layer of aluminum foil stacked package limit, the frame installation of postorder is fixing also quite convenient, and the work of layer of aluminum foil superimposition bound edge automatically completes, and greatly saves manpower, improves efficiency, the assembly quality of guarantee, thus the cost performance of improving product.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is decomposition texture schematic diagram of the present invention;
Fig. 3 is the structural representation of template of the present invention.
Fig. 4 is the structural representation of edge covering mechanism of the present invention;
Fig. 5 is the structural representation that the movable depression bar of edge covering mechanism of the present invention presses down.
Detailed description of the invention
As shown in Figure 1, a kind of heat exchanger assembly equipment, comprise frame 1, elevating platform assembly 2 is provided with in the middle of described frame 1, elevating platform assembly 2 comprises square hoistable platform 21, elevating mechanism and driving mechanism 23, described elevating mechanism comprises screw rod 221 and guide pillar 222, screw rod 221 and the parallel longitudinal placement of guide pillar 222, guide pillar 222 and screw rod 221 upper end and hoistable platform 21 are connected, screw rod lower end is connected with driving mechanism 23, guide pillar 222 is coordinated with frame 1 by fairlead, described driving mechanism 23 comprises servomotor and reducing gear, reducing gear connects servomotor and screw rod 221, described square hoistable platform is also provided with template 24, and four corner chamfers 241 of template 24 are arranged, and are also provided with the fixed part of link stopper on template 24 4 limit, and fixed part is provided with link stopper 25 for positioning aluminium paillon foil, the four direction being all around positioned at the surrounding of hoistable platform at the top of frame 1 is provided with symmetrical bound edge platform 11, bound edge platform 11 is provided with edge covering mechanism 3, edge covering mechanism 3 is fixed on bound edge platform 11 by translation mechanism, described translation mechanism comprises translating rails 51, translator slider 52 and flat-removing air cyclinder 53, translating rails 51 and flat-removing air cyclinder 53 are fixed on bound edge platform 11, and described edge covering mechanism 3 comprises flanging flat board 31, movable depression bar 32, depression bar rotating mechanism 33, be connected with the piston rod of translator slider 52 with flat-removing air cyclinder 53 bottom flanging flat board 31, described movable depression bar 32 is arranged on the inside edge of flanging flat board 31, flanging raised line 34 is provided with at the inside edge place of the dull and stereotyped 31 OQ t platforms 21 of described flanging, movable depression bar 32 two ends are hinged with flanging flat board 31, depression bar rotating mechanism 33 is fixed on dull and stereotyped 31 upper surfaces of flanging, described depression bar rotating mechanism 33 comprises cylinder 331, connecting plate 332 and connecting rod 333, connecting plate 332 and cylinder 331 piston rod are connected, one end of connecting rod 333 and the hinged of connecting plate 332, the other end of connecting rod 333 and the articulated section 321 at movable depression bar 32 back side hinged.
Assembling process of the present invention is such: first being placed by smooth aluminium foil stamping die stamps out regularly arrangedly in length and breadth has tongue and groove, then stamping aluminium foil is placed on by sucker connecting gear in the template 24 of heat exchanger assembly equipment hoistable platform 21, then aluminium foil 90-degree rotation stamping for another sheet aluminium foil upper strata of placing again is just now stacked and put, make aluminium foil groove and the tongue relative engagement of upper and lower two panels; Then hoistable platform 21 surrounding wherein both sides edge covering mechanism 3 translation mechanism promote edge covering mechanism to intermediary movements, the inside edge place of the dull and stereotyped 31 OQ t platforms of flanging of edge covering mechanism 3 is provided with flanging raised line 34, the edge of the aluminium foil both sides of lower floor is upwards turned up by flanging raised line 34, then depression bar rotating mechanism 33 promotion activity depression bar 32 rotates, and movable depression bar 32 presses down having turned up aluminium foil edge thus the edge of the aluminium foil on upper strata has been wrapped up bound edge work; Then the 3rd layer of aluminum foil stacks and puts second top by sucker connecting gear again, the driving mechanism of elevating platform assembly makes hoistable platform to decline a presetting height by screw rod, and then the edge covering mechanism of both sides completes above-mentioned bound edge work in the promotion of translation mechanism in addition; Repeat said process and complete the work of layer of aluminum foil stacked package limit, the heat exchange inner core finally completed by stacked bound edge at four corner chamfer 241 frame for installings of template 24 is assembled into a complete heat exchanger, assembled rear hoistable platform and risen to extreme higher position, then the heat exchanger just assembled by connecting gear is sent to next process.
The assembly equipment that the present invention designs for stacked aluminium foil heat exchanger specially, this equipment makes layer of aluminum foil superimposition bound edge operation automatically be completed by machine, artificial only need after interchanger inner core has assembled installation frame, ensure stability and the reliability of assembled product, the acceptance rate of improving product, and the production efficiency of improving product, reduce artificial demand, provide cost savings, improve the cost performance of product.
Claims (5)
1. a heat exchanger assembly equipment, comprises frame (1), and in the middle of described frame (1), be provided with elevating platform assembly (2), elevating platform assembly (2) comprises square hoistable platform (21), elevating mechanism and driving mechanism (23); The four direction being all around positioned at the surrounding of hoistable platform at the top of frame (1) is provided with symmetrical bound edge platform (11), bound edge platform (11) is provided with edge covering mechanism (3); Edge covering mechanism (3) is fixed on bound edge platform (11) by translation mechanism, described translation mechanism comprises translating rails (51), translator slider (52) and flat-removing air cyclinder (53), translating rails (51) and flat-removing air cyclinder (53) are fixed on bound edge platform (11), and described edge covering mechanism (3) comprises flanging flat board (31), movable depression bar (32), depression bar rotating mechanism (33); Flanging flat board (31) bottom is connected with the piston rod of translator slider (52) with flat-removing air cyclinder (53), described movable depression bar (32) is arranged on the inside edge of flanging flat board (31), flanging raised line (34) is provided with at the inside edge place of described flanging flat board (31) OQ t platform (21), movable depression bar (32) two ends and flanging flat board (31) hinged, depression bar rotating mechanism (33) is fixed on flanging flat board (31) upper surface and hinged with movable depression bar (32).
2. a kind of heat exchanger assembly equipment as claimed in claim 1, it is characterized in that: described elevating mechanism comprises screw rod (221) and guide pillar (222), screw rod (221) and guide pillar (222) parallel longitudinal placement, guide pillar (222) and screw rod (221) upper end and hoistable platform (21) are connected, screw rod lower end is connected with driving mechanism (23), guide pillar (222) is coordinated with frame (1) by fairlead, described driving mechanism (23) comprises servomotor and reducing gear, and reducing gear connects servomotor and screw rod (221).
3. a kind of heat exchanger assembly equipment as claimed in claim 1, it is characterized in that: on described square hoistable platform, be also provided with template (24), four corner chamfers (241) of template (24) are arranged, also be provided with the fixed part of link stopper on template (24) four limit, fixed part is provided with link stopper (25) for positioning aluminium paillon foil.
4. a kind of heat exchanger assembly equipment as claimed in claim 1, it is characterized in that: described depression bar rotating mechanism (33) comprises cylinder (331), connecting plate (332) and connecting rod (333), connecting plate (332) and cylinder (331) piston rod are connected, one end of connecting rod (333) and the hinged of connecting plate (332), the other end of connecting rod (333) and the articulated section (321) at movable depression bar (32) back side hinged.
5. a heat exchanger assembly method, it is characterized in that: being placed by smooth aluminium foil stamping die stamps out regularly arrangedly in length and breadth has tongue and groove, then stamping aluminium foil is placed on heat exchanger assembly equipment hoistable platform by sucker connecting gear, then aluminium foil 90-degree rotation stamping for another sheet aluminium foil upper strata of placing again is just now stacked and put, make aluminium foil groove and the tongue relative engagement of upper and lower two panels; Then hoistable platform surrounding wherein both sides edge covering mechanism translation mechanism promote edge covering mechanism to intermediary movements, the inside edge place of the dull and stereotyped OQ t platform of flanging of edge covering mechanism is provided with flanging raised line, the edge of the aluminium foil both sides of lower floor is upwards turned up by flanging raised line, then depression bar rotating mechanism promotion activity depression bar rotates, and movable depression bar coordinates with flanging raised line and presses down having turned up aluminium foil edge the edge of the aluminium foil on upper strata has been wrapped up bound edge work; Then the 3rd layer of aluminum foil stacks and puts second top by sucker connecting gear again, the driving mechanism of elevating platform assembly makes hoistable platform to decline a presetting height by screw rod, and then the edge covering mechanism of both sides completes above-mentioned bound edge work in the promotion of translation mechanism in addition; Repeat said process and complete the work of layer of aluminum foil stacked package limit, the heat exchange inner core finally completed by stacked bound edge at four corner chamfer frame for installings of template is assembled into a complete heat exchange, assembled rear hoistable platform and risen to extreme higher position, then the heat exchanger just assembled by connecting gear is sent to next process and processes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310238710.3A CN103286240B (en) | 2013-06-17 | 2013-06-17 | Assembly equipment and method of heat exchanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310238710.3A CN103286240B (en) | 2013-06-17 | 2013-06-17 | Assembly equipment and method of heat exchanger |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103286240A CN103286240A (en) | 2013-09-11 |
| CN103286240B true CN103286240B (en) | 2014-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310238710.3A Expired - Fee Related CN103286240B (en) | 2013-06-17 | 2013-06-17 | Assembly equipment and method of heat exchanger |
Country Status (1)
| Country | Link |
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| CN (1) | CN103286240B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104944156B (en) * | 2015-06-05 | 2019-07-23 | 浙江其承自动化设备有限公司 | A kind of flat tube conveying mechanism in heat exchanger core body assembling process |
| CN105690825A (en) * | 2016-03-24 | 2016-06-22 | 广州金发碳纤维新材料发展有限公司 | Edge sealing method and device for thermoplastic cellular board |
| CN108555129B (en) * | 2018-06-05 | 2024-05-24 | 钜冠协创（深圳）科技有限公司 | Aluminum foil edge wrapping equipment and system |
| CN109178424A (en) * | 2018-07-14 | 2019-01-11 | 朱皖苏 | A kind of wooden photo frame Wrapping apparatus |
| CN108857391A (en) * | 2018-07-14 | 2018-11-23 | 朱皖苏 | A kind of radiator core assembling machine |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60180632A (en) * | 1984-02-29 | 1985-09-14 | Tsuchiya Mfg Co Ltd | Manufacture of plate-type heat exchanger |
| CN1317539C (en) * | 2003-11-14 | 2007-05-23 | 张洪 | Counter current or cross flow plate type air heat exchanger formed by injection assembly molding |
| CN2762044Y (en) * | 2003-11-14 | 2006-03-01 | 张洪 | Injection moulded reverse flow or cross flow plate type air heat exchanger |
| CN202651178U (en) * | 2012-06-21 | 2013-01-02 | 无锡尚德太阳能电力有限公司 | Online semi-automatic framing machine |
| CN203356472U (en) * | 2013-06-17 | 2013-12-25 | 王加龙 | Assembling device of heat exchanger |
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2013
- 2013-06-17 CN CN201310238710.3A patent/CN103286240B/en not_active Expired - Fee Related
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| CN103286240A (en) | 2013-09-11 |
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Granted publication date: 20141231 Termination date: 20180617 |
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| CF01 | Termination of patent right due to non-payment of annual fee |