CN202951758U - Multifunctional busbar processing machine - Google Patents

Abstract

The utility model discloses a multifunctional busbar processing machine which comprises a machine base, wherein a swivel plate is arranged at the upper end of the machine base, four mold jigs are uniformly arranged on the swivel plate, the machine base is further provided with a pressure mechanism, and a positioning mechanism and a locking mechanism are arranged between the swivel plate and the machine base. The four mold jigs are respectively provided with a rounding mold, a punching mold, a shearing mold and a coining mold. The pressure mechanism comprises a support and a hydraulic cylinder, and a hydraulic driving system of the hydraulic cylinder is arranged in the machine base. According to the multifunctional busbar processing machine, the functions of fillet machining, punching, shearing and coining (pitting pressing) and the like are integrated, not only are investment of the field, staff and equipment reduced, but also equipment using efficiency can be greatly improved, and resource waste is reduced.

Description

Multifunctional busbar processing machine

Technical field:

The utility model relates to a busbar processing equipment of an electric power system, in particular to a multifunctional busbar processing machine. the

Background technique:

In the electrical equipment manufacturing industry, the processing volume of busbars is very large, involving processes such as rounding, punching, cutting, embossing (pitting), and bending. In order to meet the needs of different processing techniques, processing equipment with different functions also appears on the market, such as bending machines, shearing machines, edge punching machines, etc. The processing of a finished busbar needs to go through multiple procedures, and the entire processing process often uses multiple devices, which not only takes up space, but also consumes a lot of manpower and equipment resources, and the work efficiency is not high.

Utility model content:

The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a multifunctional busbar processing machine with novel design, simple structure, convenient use and high working efficiency.

The technical solution of the utility model is: a multifunctional busbar processing machine, which includes a machine base, a turntable is arranged on the upper end of the machine base, four mold fixtures are evenly distributed on the turntable, and the machine base is also provided with There is a pressure mechanism, and a positioning mechanism and a locking mechanism are arranged between the turntable and the machine base.

The four mold fixtures are respectively equipped with a fillet mold, a punching mold, a shearing mold and an embossing mold. The pressure mechanism includes a support and a hydraulic cylinder, and the hydraulic drive system of the hydraulic cylinder is arranged in the machine base. The hydraulic drive system includes an oil filter, a motor, a plunger pump, a stop valve, an oil pressure gauge, an oil tank, a three-position four-way electromagnetic reversing valve and an overflow valve.

The beneficial effects of the utility model are:

1. The utility model integrates the functions of fillet processing, punching, cutting, embossing (pockmarking), etc., which not only reduces the investment in space, personnel and equipment, but also greatly improves the efficiency of equipment use and reduces waste of resources.

2. The utility model is equipped with a positioning device to ensure the positioning accuracy of the mould. In addition, a correction mechanism, a busbar pressing mechanism and a busbar length fixing mechanism are also provided to ensure the cutting accuracy.

3. The utility model is novel in design, simple in structure, convenient to use and high in work efficiency, easy to popularize and implement, and has good economic benefits.

Description of drawings:

Fig. 1 is a structural schematic diagram of a multifunctional busbar processing machine;

Fig. 2 is a hydraulic schematic diagram of the multifunctional busbar processing machine shown in Fig. 1 .

Detailed ways:

Embodiment: See Fig. 1, among the figure, 1-electric control cabinet, 2-support, 3-positioning mechanism, 4-pressure mechanism, 5-mold fixture, 6-turntable, 7-oil filter, 8-motor and Piston pump, 9-stop valve and oil pressure gauge, 10-oil tank, 11-three-position four-way electromagnetic directional valve, 12-hydraulic cylinder, 13-overflow valve.

The multifunctional busbar processing machine includes a machine base 2, wherein: the upper end of the machine base 2 is provided with a turntable 6, and four mold fixtures 5 are evenly distributed on the turntable 6, and the machine base 2 is also provided with a pressure mechanism 4, the turntable 6 and the machine. A positioning mechanism 3 and a locking mechanism are arranged between the seats 2 .

The four mold clamps 5 are respectively equipped with a fillet mold, a punching mold, a shearing mold and an embossing mold. The pressure mechanism 4 includes a bracket and a hydraulic cylinder 12 , and the hydraulic drive system of the hydraulic cylinder 12 is arranged in the base 2 . The hydraulic drive system includes an oil filter 7, a motor and a plunger pump 8, a stop valve and an oil pressure gauge 9, an oil tank 10, a three-position four-way electromagnetic reversing valve 11 and an overflow valve 13.

The utility model adopts the structure of a main machine plus a mould, adopts hydraulic transmission as the working power, and the moulds are installed in a turntable type. On the quarter center line of the turntable 6, there are respectively installed fillet dies, punching dies, shearing dies and embossing dies. The turntable 6 is manually rotated so that the station to be processed is in the working position of the machine, and the pressure mechanism 4 makes the die Press down and lift up, you can easily fillet, punch, cut and emboss the copper and aluminum busbars, and chamfer the busbars by changing the mold. One machine is multi-purpose, easy to operate, convenient and fast .

1) In the design of the mold for the busbar wrap round corner station, the busbar wrap round corner blade with a width of 30㎜～50㎜ uses the same specification mold (can be configured according to requirements), and the busbar wrap round corner blade with a width of 60㎜～80㎜ Use the same specification mold, and use the same specification mold for the busbar bag fillet blade with a width of 100mm-120mm. The fillet radius design has two specifications of R15 and R25.

2) In the design of busbar punching station dies, a set of commonly used punching dies is designed according to actual needs and industry standards.

3) In the design of the mold for the busbar cutting station, flat-mouth shears are adopted. After cutting and blanking, the fracture of the busbar is flat and the size is accurate. Lines of different specifications adopt the method of adjusting the distance of the side limit block and cooperate with the busbar correction mechanism and the busbar pressing mechanism to obtain the limit. The operation is simple and reliable. The designed cutting width of the cutting mold is 160mm.

4) In the design of bus bar embossing station mold, the range of embossing is designed to be 160㎜×130㎜.

Claims (4)

1. A multifunctional busbar processing machine, comprising a machine base, characterized in that: the upper end of the machine base is provided with a turntable, and four mold clamps are evenly distributed on the turntable, and the machine base is also provided with a pressure mechanism, a positioning mechanism and a locking mechanism are arranged between the turntable and the machine base. 2. The multifunctional busbar processing machine according to claim 1, characterized in that: the four mold fixtures are respectively equipped with a rounding mold, a punching mold, a shearing mold and an embossing mold. 3. The multifunctional busbar processing machine according to claim 1 or 2, characterized in that: the pressure mechanism includes a bracket and a hydraulic cylinder, and the hydraulic drive system of the hydraulic cylinder is arranged in the machine base. 4. The multifunctional busbar processing machine according to claim 3, characterized in that: the hydraulic drive system includes an oil filter, a motor, a plunger pump, a stop valve, an oil pressure gauge, an oil tank, and a three-position four-way solenoid Reversing valve and relief valve.

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