CN103286240A - Assembly equipment and method of heat exchanger - Google Patents
Assembly equipment and method of heat exchanger Download PDFInfo
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- CN103286240A CN103286240A CN2013102387103A CN201310238710A CN103286240A CN 103286240 A CN103286240 A CN 103286240A CN 2013102387103 A CN2013102387103 A CN 2013102387103A CN 201310238710 A CN201310238710 A CN 201310238710A CN 103286240 A CN103286240 A CN 103286240A
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Abstract
The invention relates to assembly equipment of a heat exchanger. The assembly equipment of the heat exchanger comprises a rack, wherein a lifting platform device is arranged in the middle of the rack, the lifting platform device comprises a square lifting platform, a lifting mechanism and a driving mechanism, edge-wrapped platforms are symmetrically arranged in front, at the back, on the left side and on the right side of the top, arranged on the periphery of the lifting platform, of the rack, each edge-wrapped mechanism is arranged on one edge-wrapped platform, one edge-wrapping mechanism is fixed on each edge-wrapped platform through a translation mechanism, each translation mechanism comprises a translation guide rail, a translation sliding block and a translation air cylinder, and each translation guide rail and each translation air cylinder are fixed on one edge-wrapped platform. Each edge-wrapped mechanism comprises an edge-folded flat plate, a movable pressing rod and a pressing rod rotating mechanism, wherein the bottom of the edge-folded flat plate and the translation sliding block are connected with a piston rod of the translation air cylinder. The assembly equipment of the heat exchanger has the advantages of being reasonable in structure, convenient to assemble and high in efficiency.
Description
Technical field
The present invention relates to a kind of plant equipment, specifically is a kind of heat exchanger assembly equipment and assembly method thereof.
Background technology
The cabin of wind-driven generator is by being subjected to volume restrictions, and the volume of heat exchanger device also is restricted, thereby heat radiation is a big problem always, has only the radiating efficiency of effective lifting cooler to be only best selection in this case; The applicant has invented a employing and has become in the aluminium foil lamination surface for this reason, the heat dissipation channel that replaces with front and back about the front and back of two-layer aluminium foil or left and right edges are wrapped to form by flanging up and down, formation is regularly arranged in length and breadth tongue and a groove by suppressing on the aluminium foil, each tongue is fluted all around, because the thinner area of dissipation that can increase heat exchanger greatly of aluminium foil, thereby under equal volume, promote radiating efficiency greatly, because aluminium foil very thin layer closed assembly timing also needs before and after the aluminium foil or the left and right sides is replaced the flanging parcel, thereby form the hot switching path of alternately arranging of front and back and left and right directions, do not have at present special assembly equipment at this stacked paillon foil heat exchanger, the applicant designs a assembly equipment that is specifically designed to the above-mentioned aluminium foil heat exchanger of assembling for this reason.
Summary of the invention
Of the present inventionly be to provide a kind of assembly equipment that is specifically designed to the stacked heat exchanger of assembling aluminium foil, cooperating the aluminium foil connecting gear to realize that foil layer stacks puts and operation such as flanging parcel is automatically finished, promoted the efficiency of assembling of heat exchanger, have rational in infrastructure, easy to assembly, the characteristics that efficient is high.
For achieving the above object by the following technical solutions:
A kind of heat exchanger assembly equipment, comprise frame, it is characterized in that: in the middle of described frame, be provided with elevating platform assembly, elevating platform assembly comprises square hoistable platform, elevating mechanism and driving mechanism, the four direction all around all around that is positioned at hoistable platform at the top of frame is symmetrically arranged with the bound edge platform, and the bound edge platform is provided with edge covering mechanism; Edge covering mechanism is by translation mechanism fixedly on the bound edge platform, described translation mechanism comprises translation guide rail, translation slide block and flat-removing air cyclinder, translation guide rail and flat-removing air cyclinder are fixed on the bound edge platform, and described edge covering mechanism comprises flanging flat board, movable depression bar, depression bar rotating mechanism; Flanging flat board bottom is connected with the piston rod of flat-removing air cyclinder with the translation slide block, described movable depression bar is arranged on the inside edge of flanging flat board, place, inside edge at the dull and stereotyped hoistable platform relatively of described flanging is provided with the flanging raised line, movable depression bar two ends and flanging flat board are hinged, and the depression bar rotating mechanism is fixed on the dull and stereotyped upper surface and hinged with movable depression bar of flanging.
Described elevating mechanism comprises screw rod and guide pillar, screw rod and guide pillar parallel longitudinal are placed, guide pillar and screw rod upper end are connected with hoistable platform, the screw rod lower end is connected with driving mechanism, guide pillar cooperates with frame by fairlead, described driving mechanism comprises servomotor and reducing gear, and reducing gear connects servomotor and screw rod.
Also be provided with template on described square hoistable platform, four corner chamfers of template arrange, and also are provided with the fixed part of link stopper on template four limits, and fixed part is equipped with link stopper and is used for the location aluminium foil.
Described depression bar rotating mechanism comprises cylinder, connecting plate and connecting rod, and connecting plate and cylinder piston rod are connected, an end of connecting rod and connecting plate hinged, and the articulated section at the other end of connecting rod and the movable depression bar back side is hinged.
A kind of heat exchanger assembly method, it is characterized in that: smooth aluminium foil is placed to stamp out on the stamping die regularly arrangedly in length and breadth has tongue and a groove, aluminium foil with drawing is placed on the heat exchanger assembly equipment hoistable platform by the sucker connecting gear then, then the aluminium foil of another sheet drawing is revolved and turn 90 degrees the aluminium foil upper strata of placing again just now and stack and put, make two aluminium foil groove and tongue relative engagement up and down; Then around the hoistable platform wherein the edge covering mechanism of both sides promote edge covering mechanism to intermediary movements at translation mechanism, the place, inside edge of the dull and stereotyped hoistable platform relatively of the flanging of edge covering mechanism is provided with the flanging raised line, the flanging raised line is upwards turned up the edge of the aluminium foil both sides of lower floor, depression bar rotating mechanism promotion activity depression bar rotation then, movable depression bar cooperate with the flanging raised line will turn up the edge that the aluminium foil edge presses down the aluminium foil on upper strata and wrap up the bound edge work of finishing; The sucker connecting gear is again with second top of the 3rd stacked placement of aluminium foil then, the driving mechanism of elevating platform assembly makes the hoistable platform height that presets that descends by screw rod, follows the edge covering mechanism of other both sides and finishes above-mentioned bound edge work in the promotion of translation mechanism; Repeat said process and finish the stacked bound edge work of aluminium foil, the heat exchange inner core of stacked bound edge being finished at four corner chamfers installation frames of template is assembled into a complete heat exchange at last, hoistable platform rose to the extreme higher position after assembling was finished, and just assembled the heat exchanger of finishing by connecting gear again and was sent to next process and processes.
The present invention is rational in infrastructure, and the frame of postorder installs and fixes also quite conveniently when finishing the stacked bound edge of aluminium foil, and the stacked and bound edge work of aluminium foil is automatically finished, and saves manpower greatly, has promoted efficient, the assembly quality of assurance, thus promote cost performance of product.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is decomposition texture schematic diagram of the present invention;
Fig. 3 is the structural representation of template of the present invention.
Fig. 4 is the structural representation of edge covering mechanism of the present invention;
Fig. 5 is the structural representation that the movable depression bar of edge covering mechanism of the present invention presses down.
The specific embodiment
As shown in Figure 1, a kind of heat exchanger assembly equipment, comprise frame 1, in the middle of described frame 1, be provided with elevating platform assembly 2, elevating platform assembly 2 comprises square hoistable platform 21, elevating mechanism and driving mechanism 23, described elevating mechanism comprises screw rod 221 and guide pillar 222, screw rod 221 and guide pillar 222 parallel longitudinals are placed, guide pillar 222 and screw rod 221 upper ends and hoistable platform 21 are connected, the screw rod lower end is connected with driving mechanism 23, guide pillar 222 cooperates with frame 1 by fairlead, and described driving mechanism 23 comprises servomotor and reducing gear, and reducing gear connects servomotor and screw rod 221; Also be provided with template 24 on described square hoistable platform, four corner chamfers 241 of template 24 arrange, and also are provided with the fixed part of link stopper on template 24 4 limits, and fixed part is equipped with link stopper 25 and is used for the location aluminium foil; The top of frame 1 be positioned at hoistable platform around four direction all around be provided with the bound edge platform 11 of symmetrical distribution, bound edge platform 11 is provided with edge covering mechanism 3; Edge covering mechanism 3 is by translation mechanism fixedly on the bound edge platform 11, described translation mechanism comprises translation guide rail 51, translation slide block 52 and flat-removing air cyclinder 53, translation guide rail 51 and flat-removing air cyclinder 53 are fixed on the bound edge platform 11, and described edge covering mechanism 3 comprises flanging flat board 31, movable depression bar 32, depression bar rotating mechanism 33; Dull and stereotyped 31 bottoms of flanging are connected with the piston rod of translation slide block 52 with flat-removing air cyclinder 53, described movable depression bar 32 is arranged on the inside edge of flanging flat board 31, place, inside edge at the dull and stereotyped 31 relative hoistable platforms 21 of described flanging is provided with flanging raised line 34, movable depression bar 32 two ends and flanging dull and stereotyped 31 are hinged, depression bar rotating mechanism 33 is fixed on dull and stereotyped 31 upper surfaces of flanging, described depression bar rotating mechanism 33 comprises cylinder 331, connecting plate 332 and connecting rod 333, connecting plate 332 is connected with cylinder 331 piston rods, one end of connecting rod 333 and connecting plate 332 hinged, the articulated section 321 at the other end of connecting rod 332 and movable depression bar 32 back sides is hinged.
Assembling process of the present invention is such: stamping out on the aluminium foil placement stamping die that earlier will be smooth regularly arrangedly in length and breadth has tongue and a groove, aluminium foil with drawing is placed on the template 24 of heat exchanger assembly equipment hoistable platform 21 by the sucker connecting gear then, then the aluminium foil of another sheet drawing is revolved and turn 90 degrees the aluminium foil upper strata of placing again just now and stack and put, make two aluminium foil groove and tongue relative engagement up and down; Then around the hoistable platform 21 wherein the edge covering mechanism 3 of both sides promote edge covering mechanism to intermediary movements at translation mechanism, the place, inside edge of the dull and stereotyped 31 relative hoistable platforms of the flanging of edge covering mechanism 3 is provided with flanging raised line 34, flanging raised line 34 is upwards turned up the edge of the aluminium foil both sides of lower floor, depression bar rotating mechanism 33 promotion activity depression bars 32 rotation then, thus movable depression bar 32 will have been turned up the aluminium foil edge and press down the edge parcel of the aluminium foil on upper strata is finished bound edge work; The sucker connecting gear is again with second top of the 3rd stacked placement of aluminium foil then, the driving mechanism of elevating platform assembly makes the hoistable platform height that presets that descends by screw rod, follows the edge covering mechanism of other both sides and finishes above-mentioned bound edge work in the promotion of translation mechanism; Repeat said process and finish the stacked bound edge work of aluminium foil, the heat exchange inner core of stacked bound edge being finished at four corner chamfers, the 241 installation frames of template 24 is assembled into a complete heat exchanger at last, hoistable platform rose to the extreme higher position after assembling was finished, and just assembled the heat exchanger of finishing by connecting gear again and was sent to next process.
The assembly equipment that the present invention designs for stacked aluminium foil heat exchanger specially, this equipment makes the stacked and bound edge operation of aluminium foil be finished automatically by machine, artificial need get final product by installation frame after the assembling of interchanger inner core is finished, guarantee stability and the reliability of assembled product, promote the acceptance rate of product, and promote production efficiency of products, reduce artificial demand, provide cost savings, promoted cost performance of product.
Claims (5)
1. a heat exchanger assembly equipment comprises frame (1), is provided with elevating platform assembly (2) in the middle of described frame (1), and elevating platform assembly (2) comprises square hoistable platform (21), elevating mechanism and driving mechanism (23); The top of frame (1) be positioned at hoistable platform around four direction all around be provided with the bound edge platform (11) of symmetrical distribution, bound edge platform (11) is provided with edge covering mechanism (3); Edge covering mechanism (3) is by translation mechanism fixedly on the bound edge platform (11), described translation mechanism comprises translation guide rail (51), translation slide block (52) and flat-removing air cyclinder (53), translation guide rail (51) and flat-removing air cyclinder (53) are fixed on the bound edge platform (11), and described edge covering mechanism (3) comprises flanging flat board (31), movable depression bar (32), depression bar rotating mechanism (33); Flanging flat board (31) bottom is connected with the piston rod of translation slide block (52) with flat-removing air cyclinder (53), described movable depression bar (32) is arranged on the inside edge of flanging flat board (31), be provided with flanging raised line (34) in the place, inside edge of hoistable platform (21) relatively at described flanging flat board (31), (32 two ends and flanging flat board (31) are hinged, and depression bar rotating mechanism (33) is fixed on flanging flat board (31) upper surface and hinged with movable depression bar (32) for movable depression bar.
2. a kind of heat exchanger assembly equipment as claimed in claim 1, it is characterized in that: described elevating mechanism comprises screw rod (221) and guide pillar (222), screw rod (221) and guide pillar (222) parallel longitudinal are placed, guide pillar (222) and screw rod (221) upper end are connected with hoistable platform (21), the screw rod lower end is connected with driving mechanism (23), guide pillar (222) cooperates with frame (1) by fairlead, described driving mechanism (23) comprises servomotor and reducing gear, and reducing gear connects servomotor and screw rod (221).
3. a kind of heat exchanger assembly equipment as claimed in claim 1, it is characterized in that: on described square hoistable platform, also be provided with template (24), four corner chamfers (241) of template (24) arrange, also be provided with the fixed part of link stopper on template (24) four limits, fixed part is equipped with link stopper (25) and is used for the location aluminium foil.
4. a kind of heat exchanger assembly equipment as claimed in claim 1, it is characterized in that: described depression bar rotating mechanism (33) comprises cylinder (331), connecting plate (332) and connecting rod (333), connecting plate (332) is connected with cylinder (331) piston rod, one end of connecting rod (333) and connecting plate (332) hinged, the articulated section (321) at the other end of connecting rod (332) and movable depression bar (32) back side is hinged.
5. heat exchanger assembly method, it is characterized in that: smooth aluminium foil is placed to stamp out on the stamping die regularly arrangedly in length and breadth has tongue and a groove, aluminium foil with drawing is placed on the heat exchanger assembly equipment hoistable platform by the sucker connecting gear then, then the aluminium foil of another sheet drawing is revolved and turn 90 degrees the aluminium foil upper strata of placing again just now and stack and put, make two aluminium foil groove and tongue relative engagement up and down; Then around the hoistable platform wherein the edge covering mechanism of both sides promote edge covering mechanism to intermediary movements at translation mechanism, the place, inside edge of the dull and stereotyped hoistable platform relatively of the flanging of edge covering mechanism is provided with the flanging raised line, the flanging raised line is upwards turned up the edge of the aluminium foil both sides of lower floor, depression bar rotating mechanism promotion activity depression bar rotation then, movable depression bar cooperate with the flanging raised line will turn up the edge that the aluminium foil edge presses down the aluminium foil on upper strata and wrap up the bound edge work of finishing; The sucker connecting gear is again with second top of the 3rd stacked placement of aluminium foil then, the driving mechanism of elevating platform assembly makes the hoistable platform height that presets that descends by screw rod, follows the edge covering mechanism of other both sides and finishes above-mentioned bound edge work in the promotion of translation mechanism; Repeat said process and finish the stacked bound edge work of aluminium foil, the heat exchange inner core of stacked bound edge being finished at four corner chamfers installation frames of template is assembled into a complete heat exchange at last, hoistable platform rose to the extreme higher position after assembling was finished, and just assembled the heat exchanger of finishing by connecting gear again and was sent to next process and processes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310238710.3A CN103286240B (en) | 2013-06-17 | 2013-06-17 | Assembly equipment and method of heat exchanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310238710.3A CN103286240B (en) | 2013-06-17 | 2013-06-17 | Assembly equipment and method of heat exchanger |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103286240A true CN103286240A (en) | 2013-09-11 |
| CN103286240B CN103286240B (en) | 2014-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310238710.3A Expired - Fee Related CN103286240B (en) | 2013-06-17 | 2013-06-17 | Assembly equipment and method of heat exchanger |
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| Country | Link |
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| CN (1) | CN103286240B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104944156A (en) * | 2015-06-05 | 2015-09-30 | 上海其承自动化设备有限公司 | Flat tube conveying mechanism in assembly process of heat exchanger core |
| CN105690825A (en) * | 2016-03-24 | 2016-06-22 | 广州金发碳纤维新材料发展有限公司 | Edge sealing method and device for thermoplastic cellular board |
| CN108555129A (en) * | 2018-06-05 | 2018-09-21 | 钜冠协创（深圳）科技有限公司 | Aluminium foil equipment for wrapping and system |
| CN108857391A (en) * | 2018-07-14 | 2018-11-23 | 朱皖苏 | A kind of radiator core assembling machine |
| CN109178424A (en) * | 2018-07-14 | 2019-01-11 | 朱皖苏 | A kind of wooden photo frame Wrapping apparatus |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60180632A (en) * | 1984-02-29 | 1985-09-14 | Tsuchiya Mfg Co Ltd | Manufacture of plate-type heat exchanger |
| CN1544874A (en) * | 2003-11-14 | 2004-11-10 | 洪 张 | Counter current or cross flow plate type air heat exchanger formed by injection assembly molding |
| CN2762044Y (en) * | 2003-11-14 | 2006-03-01 | 张洪 | Injection moulded reverse flow or cross flow plate type air heat exchanger |
| CN202651178U (en) * | 2012-06-21 | 2013-01-02 | 无锡尚德太阳能电力有限公司 | Online semi-automatic framing machine |
| CN203356472U (en) * | 2013-06-17 | 2013-12-25 | 王加龙 | Assembling device of heat exchanger |
-
2013
- 2013-06-17 CN CN201310238710.3A patent/CN103286240B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60180632A (en) * | 1984-02-29 | 1985-09-14 | Tsuchiya Mfg Co Ltd | Manufacture of plate-type heat exchanger |
| CN1544874A (en) * | 2003-11-14 | 2004-11-10 | 洪 张 | Counter current or cross flow plate type air heat exchanger formed by injection assembly molding |
| CN2762044Y (en) * | 2003-11-14 | 2006-03-01 | 张洪 | Injection moulded reverse flow or cross flow plate type air heat exchanger |
| CN202651178U (en) * | 2012-06-21 | 2013-01-02 | 无锡尚德太阳能电力有限公司 | Online semi-automatic framing machine |
| CN203356472U (en) * | 2013-06-17 | 2013-12-25 | 王加龙 | Assembling device of heat exchanger |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104944156A (en) * | 2015-06-05 | 2015-09-30 | 上海其承自动化设备有限公司 | Flat tube conveying mechanism in assembly process of heat exchanger core |
| CN104944156B (en) * | 2015-06-05 | 2019-07-23 | 浙江其承自动化设备有限公司 | A kind of flat tube conveying mechanism in heat exchanger core body assembling process |
| CN105690825A (en) * | 2016-03-24 | 2016-06-22 | 广州金发碳纤维新材料发展有限公司 | Edge sealing method and device for thermoplastic cellular board |
| CN108555129A (en) * | 2018-06-05 | 2018-09-21 | 钜冠协创（深圳）科技有限公司 | Aluminium foil equipment for wrapping and system |
| CN108555129B (en) * | 2018-06-05 | 2024-05-24 | 钜冠协创（深圳）科技有限公司 | Aluminum foil edge wrapping equipment and system |
| CN108857391A (en) * | 2018-07-14 | 2018-11-23 | 朱皖苏 | A kind of radiator core assembling machine |
| CN109178424A (en) * | 2018-07-14 | 2019-01-11 | 朱皖苏 | A kind of wooden photo frame Wrapping apparatus |
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| Publication number | Publication date |
|---|---|
| CN103286240B (en) | 2014-12-31 |
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Granted publication date: 20141231 Termination date: 20180617 |