CN103276549B - Method and system for continuously dyeing slide fastener belt - Google Patents
Method and system for continuously dyeing slide fastener belt Download PDFInfo
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- CN103276549B CN103276549B CN201310238472.6A CN201310238472A CN103276549B CN 103276549 B CN103276549 B CN 103276549B CN 201310238472 A CN201310238472 A CN 201310238472A CN 103276549 B CN103276549 B CN 103276549B
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Abstract
The invention relates to a method and a system for continuously dyeing a slide fastener belt. The method comprises steps as follows: 1) the slide fastener belt is subjected to high-temperature sizing processing; 2) the processed slide fastener belt is dyed; 3) the dyed slide fastener belt is subjected to medium-temperature color fixing processing; 4) the color-fixed slide fastener belt is cleaned; and 5) the cleaned slide fastener belt is steamed, ironed and dried. The side fastener belt is subjected to high-temperature sizing processing, dyeing operation, medium-temperature color fixing processing, cleaning processing and steaming, ironing and drying processing sequentially, so that the dyeing effect of the slide fastener belt is improved greatly, phenomena of deep and shallow belts, dyeing defects and the like are not prone to happen to the slide fastener belt; and a plurality of parallel slide fasteners can be operated simultaneously, and the production efficiency of dyeing the slide fastener belt is improved greatly.
Description
Technical field
The present invention relates to the technique of textile dyeing, specifically refer to a kind of method and system of zipper strip continuous dyeing.
Background technology
At present, zipper strip in industry is mainly wrapped in zipper strip on yarn cylinder when dyeing, and is then put in the dye vat filling dye liquor and soaks, as power, the dye liquor iterative cycles in dye vat is got on zipper strip through circulating pump, carry out dyeing course, and then through steaming oven dry.Whole process is consuming time is comparatively about needs 2 hours, and dye liquor must soak yarn cylinder completely, significant wastage water resource, and zipper strip is undesirable at processing Color, zipper strip easily occurs the phenomenons such as depth band, look flower.
Summary of the invention
The invention provides a kind of method and system of zipper strip continuous dyeing, it is undesirable that its main purpose is to overcome existing zipper strip Color, zipper strip easily occurs the shortcoming of the phenomenons such as depth band, look flower.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A method for zipper strip continuous dyeing, comprises the following steps: 1) by zipper strip through high-temperature shaping process, the temperature of this process controls at 170-190 degrees Celsius, and the processing time controls at 80 seconds-100 seconds.
2) zipper strip after process is carried out dyeing operation, the temperature of dye liquor controls at 25-35 degree Celsius, and dyeing time controls at 110 seconds-130 seconds.
3) warm fixation treatment in being passed through by the zipper strip after dyeing, the temperature of this process controls at 120-140 degrees Celsius, and the processing time controls at 50 seconds-70 seconds.
4) zipper strip after fixation is carried out clean, the temperature of clear water is normal temperature, and scavenging period controls at 50 seconds-70 seconds.
5) carried out steaming drying and processing by the zipper strip after cleaning, the temperature steaming environment controls, at 90-110 degrees Celsius, to steam time controling at 80 seconds-100 seconds.
A system for zipper strip continuous dyeing, comprising:
1) zipper strip is sent in high-temperature shaping equipment, this high-temperature shaping equipment comprises high temperature casing and to be installed in high temperature casing and for carrying many live-rollers of zipper strip, these many live-rollers are in being transversely staggeredly arranged down, in this high temperature casing, temperature controls at 170-190 degrees Celsius, and the zipper strip processing time within it controls at 80 seconds-100 seconds.
2) zipper strip after above-mentioned high-temperature shaping process is sent in staining trough by the first conveying mechanism, this staining trough comprises cell body and to be installed in cell body and for carrying many live-rollers of zipper strip, this this many live-rollers are transversely be staggeredly arranged down, the temperature of the dye liquor in cell body controls at 25 degree of-35 degree, and dyeing time controls at 110 seconds-130 seconds.
3) in the zipper strip after dyeing process being sent into by second conveyor structure in warm fixation equipment, in this, warm fixation equipment comprises fixation casing and to be installed in fixation casing and for carrying many live-rollers of zipper strip, these many live-rollers are in being transversely staggeredly arranged down, temperature in this fixation casing controls at 120 degree of-130 degree, and the zipper strip processing time within it controls at 50 seconds-70 seconds.
4) zipper strip after fixation treatment is sent in rinse bath by the 3rd conveying mechanism, this rinse bath comprises cell body and to be installed in cell body and for carrying many live-rollers of zipper strip, these many live-rollers are in being transversely staggeredly arranged down, in this rinse bath, the temperature of clear water is normal temperature, and scavenging period controls at 50 seconds-70 seconds.
5) zipper strip after cleaning is steamed drying plant by the 4th conveying mechanism feeding, this steams drying plant and comprises zipper strip and be set around first, second cylinder on its surface successively, this first, second cylinder is that upper and lower interval is arranged, the surface temperature of this first, second cylinder all controls, at 90-110 degrees Celsius, to steam time controling at 80 seconds-100 seconds.
Further, described first, second, third, fourth conveying mechanism is moping pulley assembly, and this moping pulley assembly comprises to be arranged and the zipper strip drive unit that is installed with two moping pulleys between it and drives two moping pulleys to rotate up and down.
From the above-mentioned description to structure of the present invention, compared to the prior art, tool of the present invention has the following advantages: zipper strip is successively through high-temperature shaping process, dyeing operation, middle temperature fixation treatment, clean and steam drying and processing, drastically increase zipper strip Color, not easily there is the phenomenons such as depth band, look flower in zipper strip, and many slide fasteners can be operated by described first, second, third, fourth conveying mechanism side by side successively, greatly increase the production efficiency of the dyeing of zipper strip simultaneously.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Detailed description of the invention
With reference to the accompanying drawings the specific embodiment of the present invention is described.
A kind of method of zipper strip continuous dyeing, comprise the following steps: 1) by zipper strip through high-temperature shaping process, the temperature of this process controls 170-190 degrees Celsius (optimum temperature is 180 degrees Celsius), and the processing time controls 80 seconds-100 seconds (Best Times is 90 seconds).
2) zipper strip after process is carried out dyeing operation, the temperature of dye liquor controls 25-35 degree Celsius (optimum temperature is 30 degrees Celsius), and dyeing time controls 110 seconds-130 seconds (Best Times is 120 seconds).
3) warm fixation treatment in being passed through by the zipper strip after dyeing, the temperature of this process controls 120-140 degrees Celsius (optimum temperature is 130 degrees Celsius), and the processing time controls 50 seconds-70 seconds (Best Times is 60 seconds).
4) zipper strip after fixation is carried out clean, the temperature of clear water is normal temperature, and scavenging period controls 50 seconds-70 seconds (Best Times is 60 seconds).
5) carried out steaming drying and processing by the zipper strip after cleaning, the temperature steaming environment controls, 90-110 degrees Celsius (optimum temperature is 100 degrees Celsius), to steam time controling 80 seconds-100 seconds (Best Times is 90 seconds).
Embodiment one
With reference to Fig. 1.A system for zipper strip continuous dyeing, comprising:
1) many zipper strips 1 arranged side by side are sent in high-temperature shaping equipment 2, this high-temperature shaping equipment 2 comprises high temperature casing 20 and to be installed in high temperature casing 20 and for carrying the many live-rollers 21 of zipper strip 1, these many live-rollers 21 are in being transversely staggeredly arranged down, in this high temperature casing 20, temperature controls at 180 degrees Celsius, and the zipper strip processing time within it controlled at 90 seconds.Due to the zipper tooth that zipper strip generally comprises slide fastener belt body and is installed on slide fastener belt body, on zipper tooth device technique, very easily make residual impurity on zipper strip, the effect of this high-temperature shaping process is exactly the impurity such as oil in removing zipper strip or moisture, and the expansion and contraction of zipper strip is reached capacity.
2) zipper strip 1 after above-mentioned high-temperature shaping process is sent in staining trough 3 by the first conveying mechanism, this staining trough 3 comprises cell body 30 and to be installed in cell body 30 and for carrying the many live-rollers 31 of zipper strip 1, these many live-rollers 31 are in being transversely staggeredly arranged down, allow the dye liquor in staining trough 3 fully and zipper strip 1 invade bubble, the length of dyeing time can be adjusted by the relative position of many live-rollers 31 or motor (not shown in FIG.) rotating speed driving corresponding live-roller 31 to rotate, the temperature of the dye liquor in described cell body 30 controls at 30 degree, dyeing time controlled at 120 seconds.
3) in the zipper strip 1 after dyeing process being sent into by second conveyor structure in warm fixation equipment 4, in this, warm fixation equipment 4 comprises fixation casing 40 and to be installed in fixation casing 40 and for carrying the many live-rollers 41 of zipper strip 1, these many live-rollers 41 are in being transversely staggeredly arranged down, temperature in this fixation casing 40 controls at 130 degree, and the zipper strip processing time within it controls at 60 seconds; In this, the effect of warm fixation treatment is that zipper strip 1 is dried, and allows zipper strip 1 be combined completely with the dyestuff on it, reaches the object do not faded.
4) zipper strip 1 after fixation treatment is sent in rinse bath 5 by the 3rd conveying mechanism, this rinse bath 5 comprises cell body 50 and to be installed in cell body 50 and for carrying the many live-rollers 51 of zipper strip 1, these many live-rollers 51 are in being transversely staggeredly arranged down, the object of this clean is to remove the impurity on zipper strip, guarantee the stability of the quality of product, in this rinse bath 5, the temperature of clear water is normal temperature, is generally 25 degrees Celsius, and scavenging period controlled at 60 seconds.
5) zipper strip 1 after cleaning is steamed drying plant 6 by the 4th conveying mechanism feeding, this steams drying plant 6 and comprises zipper strip 1 and be set around the first cylinder 60 on its surface and second tin roller 61 successively, this first, second cylinder 60,61 is arranged in upper and lower interval, this object steaming drying and processing is that zipper strip 1 is dried pressing, reach the standard of required finished product zipper strip, the surface temperature of this first, second cylinder 60,61 all controls at 100 degrees Celsius, steams time controling at 90 seconds.
With reference to Fig. 1.Described first, second, third, fourth conveying mechanism is moping pulley assembly 7, and this moping pulley assembly 7 comprises to be arranged and zipper strip 1 drive unit (not shown in FIG.) that is installed with two moping pulleys 70,71 between it and drives two moping pulleys 70,71 to rotate up and down.The implementation process of whole system is successional, simplifies the dyeing course of zipper strip, reduces dyeing time, alleviates the labour intensity of workman, substantially increase production efficiency.
Embodiment two
With reference to Fig. 1.A system for zipper strip continuous dyeing, comprising:
1) many zipper strips 1 arranged side by side are sent in high-temperature shaping equipment 2, this high-temperature shaping equipment 2 comprises high temperature casing 20 and to be installed in high temperature casing 20 and for carrying the many live-rollers 21 of zipper strip 1, these many live-rollers 21 are in being transversely staggeredly arranged down, in this high temperature casing 20, temperature controls at 170 degrees Celsius, and the zipper strip processing time within it controlled at 80 seconds.
2) zipper strip 1 after above-mentioned high-temperature shaping process is sent in staining trough 3 by the first conveying mechanism, this staining trough 3 comprises cell body 30 and to be installed in cell body 30 and for carrying the many live-rollers 31 of zipper strip 1, these many live-rollers 31 are in being transversely staggeredly arranged down, allow the dye liquor in staining trough 3 fully and zipper strip 1 invade bubble, the length of dyeing time can be adjusted by the relative position of many live-rollers 31 or motor (not shown in FIG.) rotating speed driving corresponding live-roller 31 to rotate, the temperature of the dye liquor in described cell body 30 controls at 25 degree, dyeing time controlled at 110 seconds.
3) in the zipper strip 1 after dyeing process being sent into by second conveyor structure in warm fixation equipment 4, in this, warm fixation equipment 4 comprises fixation casing 40 and to be installed in fixation casing 40 and for carrying the many live-rollers 41 of zipper strip 1, these many live-rollers 41 are in being transversely staggeredly arranged down, temperature in this fixation casing 40 controls at 120 degree, and the zipper strip processing time within it controls at 50 seconds; In this, the effect of warm fixation treatment is that zipper strip 1 is dried, and allows zipper strip 1 be combined completely with the dyestuff on it, reaches the object do not faded.
4) zipper strip 1 after fixation treatment is sent in rinse bath 5 by the 3rd conveying mechanism, this rinse bath 5 comprises cell body 50 and to be installed in cell body 50 and for carrying the many live-rollers 51 of zipper strip 1, these many live-rollers 51 are in being transversely staggeredly arranged down, the object of this clean is to remove the impurity on zipper strip, guarantee the stability of the quality of product, in this rinse bath 5, the temperature of clear water is normal temperature, is generally 25 degrees Celsius, and scavenging period controlled at 50 seconds.
5) zipper strip 1 after cleaning is steamed drying plant 6 by the 4th conveying mechanism feeding, this steams drying plant 6 and comprises zipper strip 1 and be set around the first cylinder 60 on its surface and second tin roller 61 successively, this first, second cylinder 60,61 is arranged in upper and lower interval, this object steaming drying and processing is that zipper strip 1 is dried pressing, reach the standard of required finished product zipper strip, the surface temperature of this first, second cylinder 60,61 all controls at 90 degrees Celsius, steams time controling at 80 seconds.
Embodiment three
With reference to Fig. 1.A system for zipper strip continuous dyeing, comprising:
1) many zipper strips 1 arranged side by side are sent in high-temperature shaping equipment 2, this high-temperature shaping equipment 2 comprises high temperature casing 20 and to be installed in high temperature casing 20 and for carrying the many live-rollers 21 of zipper strip 1, these many live-rollers 21 are in being transversely staggeredly arranged down, in this high temperature casing 20, temperature controls at 190 degrees Celsius, and the zipper strip processing time within it controlled at 100 seconds.Due to the zipper tooth that zipper strip generally comprises slide fastener belt body and is installed on slide fastener belt body, on zipper tooth device technique, very easily make residual impurity on zipper strip, the effect of this high-temperature shaping process is exactly the impurity such as oil in removing zipper strip or moisture, and the expansion and contraction of zipper strip is reached capacity.
2) zipper strip 1 after above-mentioned high-temperature shaping process is sent in staining trough 3 by the first conveying mechanism, this staining trough 3 comprises cell body 30 and to be installed in cell body 30 and for carrying the many live-rollers 31 of zipper strip 1, these many live-rollers 31 are in being transversely staggeredly arranged down, allow the dye liquor in staining trough 3 fully and zipper strip 1 invade bubble, the length of dyeing time can be adjusted by the relative position of many live-rollers 31 or motor (not shown in FIG.) rotating speed driving corresponding live-roller 31 to rotate, the temperature of the dye liquor in described cell body 30 controls at 35 degree, dyeing time controlled at 130 seconds.
3) in the zipper strip 1 after dyeing process being sent into by second conveyor structure in warm fixation equipment 4, in this, warm fixation equipment 4 comprises fixation casing 40 and to be installed in fixation casing 40 and for carrying the many live-rollers 41 of zipper strip 1, these many live-rollers 41 are in being transversely staggeredly arranged down, temperature in this fixation casing 40 controls at 140 degree, and the zipper strip processing time within it controls at 70 seconds; In this, the effect of warm fixation treatment is that zipper strip 1 is dried, and allows zipper strip 1 be combined completely with the dyestuff on it, reaches the object do not faded.
4) zipper strip 1 after fixation treatment is sent in rinse bath 5 by the 3rd conveying mechanism, this rinse bath 5 comprises cell body 50 and to be installed in cell body 50 and for carrying the many live-rollers 51 of zipper strip 1, these many live-rollers 51 are in being transversely staggeredly arranged down, the object of this clean is to remove the impurity on zipper strip, guarantee the stability of the quality of product, in this rinse bath 5, the temperature of clear water is normal temperature, is generally 25 degrees Celsius, and scavenging period controlled at 70 seconds.
5) zipper strip 1 after cleaning is steamed drying plant 6 by the 4th conveying mechanism feeding, this steams drying plant 6 and comprises zipper strip 1 and be set around the first cylinder 60 on its surface and second tin roller 61 successively, this first, second cylinder 60,61 is arranged in upper and lower interval, this object steaming drying and processing is that zipper strip 1 is dried pressing, reach the standard of required finished product zipper strip, the surface temperature of this first, second cylinder 60,61 all controls at 110 degrees Celsius, steams time controling at 100 seconds.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading scope.
Claims (3)
1. a method for zipper strip continuous dyeing, is characterized in that: comprise the following steps: 1) by zipper strip through high-temperature shaping process, the temperature of this process controls at 170-190 degrees Celsius, and the processing time controls at 80 seconds-100 seconds;
2) zipper strip after process is carried out dyeing operation, the temperature of dye liquor controls at 25-35 degree Celsius, and dyeing time controls at 110 seconds-130 seconds;
3) warm fixation treatment in the zipper strip after dyeing being passed through, the temperature of this process controls at 120-140 degrees Celsius, and the processing time controls at 50 seconds-70 seconds;
4) zipper strip after fixation is carried out clean, the temperature of clear water is normal temperature, and scavenging period controls at 50 seconds-70 seconds;
5) carried out steaming drying and processing by the zipper strip after cleaning, the temperature steaming environment controls, at 90-110 degrees Celsius, to steam time controling at 80 seconds-100 seconds.
2. a system for zipper strip continuous dyeing, is characterized in that comprising:
1) zipper strip is sent in high-temperature shaping equipment, this high-temperature shaping equipment comprises high temperature casing and to be installed in high temperature casing and for carrying many live-rollers of zipper strip, these many live-rollers are in being transversely staggeredly arranged down, in this high temperature casing, temperature controls at 170-190 degrees Celsius, and the zipper strip processing time within it controls at 80 seconds-100 seconds;
2) zipper strip after above-mentioned high-temperature shaping process is sent in staining trough by the first conveying mechanism, this staining trough comprises cell body and to be installed in cell body and for carrying many live-rollers of zipper strip, this this many live-rollers are transversely be staggeredly arranged down, the temperature of the dye liquor in cell body controls at 25 degree of-35 degree, and dyeing time controls at 110 seconds-130 seconds;
3) in the zipper strip after dyeing process being sent into by second conveyor structure in warm fixation equipment, in this, warm fixation equipment comprises fixation casing and to be installed in fixation casing and for carrying many live-rollers of zipper strip, these many live-rollers are in being transversely staggeredly arranged down, temperature in this fixation casing controls at 120 degree of-130 degree, and the zipper strip processing time within it controls at 50 seconds-70 seconds;
4) zipper strip after fixation treatment is sent in rinse bath by the 3rd conveying mechanism, this rinse bath comprises cell body and to be installed in cell body and for carrying many live-rollers of zipper strip, these many live-rollers are in being transversely staggeredly arranged down, in this rinse bath, the temperature of clear water is normal temperature, and scavenging period controls at 50 seconds-70 seconds;
5) zipper strip after cleaning is steamed drying plant by the 4th conveying mechanism feeding, this steams drying plant and comprises zipper strip and be set around first, second cylinder on its surface successively, this first, second cylinder is that upper and lower interval is arranged, the surface temperature of this first, second cylinder all controls, at 90-110 degrees Celsius, to steam time controling at 80 seconds-100 seconds.
3. the system of a kind of zipper strip continuous dyeing as claimed in claim 2, it is characterized in that: described first, second, third, fourth conveying mechanism is moping pulley assembly, this moping pulley assembly comprises to be arranged and the zipper strip drive unit that is installed with two moping pulleys between it and drives two moping pulleys to rotate up and down.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310238472.6A CN103276549B (en) | 2013-06-17 | 2013-06-17 | Method and system for continuously dyeing slide fastener belt |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310238472.6A CN103276549B (en) | 2013-06-17 | 2013-06-17 | Method and system for continuously dyeing slide fastener belt |
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| CN103276549A CN103276549A (en) | 2013-09-04 |
| CN103276549B true CN103276549B (en) | 2015-04-08 |
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| CN201310238472.6A Active CN103276549B (en) | 2013-06-17 | 2013-06-17 | Method and system for continuously dyeing slide fastener belt |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103866513B (en) * | 2014-03-21 | 2016-01-20 | 杭州奥科服装辅料有限公司 | A kind of multifunctional non-woven fabric dyeing assembly line |
| CN105862223A (en) * | 2016-04-28 | 2016-08-17 | 浙江伟星实业发展股份有限公司 | Processing method of zipper cloth strap |
| CN110685092A (en) * | 2019-10-16 | 2020-01-14 | 东莞市坚华机械有限公司 | Zipper strip production line |
| CN110685091A (en) * | 2019-10-16 | 2020-01-14 | 东莞市坚华机械有限公司 | Zipper strip production line |
| CN110904595A (en) * | 2019-12-17 | 2020-03-24 | 成都瑞克西工业自动化技术有限公司 | Water washing and shaping method for zipper cloth belt |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1079786A (en) * | 1992-05-15 | 1993-12-22 | 吉田工业株式会社 | Handle the method and apparatus of ribbon |
| CN101220549A (en) * | 2008-01-23 | 2008-07-16 | 杨军 | Equipment for dyeing and finishing polyester fibre flat woven tape |
| CN103088581A (en) * | 2013-02-01 | 2013-05-08 | 福建浔兴拉链科技股份有限公司 | Zipper tape dyeing technology and high temperature setting device |
-
2013
- 2013-06-17 CN CN201310238472.6A patent/CN103276549B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1079786A (en) * | 1992-05-15 | 1993-12-22 | 吉田工业株式会社 | Handle the method and apparatus of ribbon |
| CN101220549A (en) * | 2008-01-23 | 2008-07-16 | 杨军 | Equipment for dyeing and finishing polyester fibre flat woven tape |
| CN103088581A (en) * | 2013-02-01 | 2013-05-08 | 福建浔兴拉链科技股份有限公司 | Zipper tape dyeing technology and high temperature setting device |
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Effective date of registration: 20180412 Address after: Hai Cun Bin Xi Lu Shenhu town Jinjiang city Fujian province 362246 Quanzhou City, No. 18 Patentee after: Fujian Jinjiang xunxing zipper Technology Co. Ltd. Address before: 362246 Fujian city of Quanzhou province Jinjiang City Shenhu Ukraine drain ditch East Industrial Zone Patentee before: Fujian SBS Zipper Science & Technology Co., Ltd. |
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