CN103276549A - Method and system for continuously dyeing slide fastener belt - Google Patents
Method and system for continuously dyeing slide fastener belt Download PDFInfo
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- CN103276549A CN103276549A CN2013102384726A CN201310238472A CN103276549A CN 103276549 A CN103276549 A CN 103276549A CN 2013102384726 A CN2013102384726 A CN 2013102384726A CN 201310238472 A CN201310238472 A CN 201310238472A CN 103276549 A CN103276549 A CN 103276549A
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Abstract
The invention relates to a method and a system for continuously dyeing a slide fastener belt. The method comprises steps as follows: 1) the slide fastener belt is subjected to high-temperature sizing processing; 2) the processed slide fastener belt is dyed; 3) the dyed slide fastener belt is subjected to medium-temperature color fixing processing; 4) the color-fixed slide fastener belt is cleaned; and 5) the cleaned slide fastener belt is steamed, ironed and dried. The side fastener belt is subjected to high-temperature sizing processing, dyeing operation, medium-temperature color fixing processing, cleaning processing and steaming, ironing and drying processing sequentially, so that the dyeing effect of the slide fastener belt is improved greatly, phenomena of deep and shallow belts, dyeing defects and the like are not prone to happen to the slide fastener belt; and a plurality of parallel slide fasteners can be operated simultaneously, and the production efficiency of dyeing the slide fastener belt is improved greatly.
Description
Technical field
The present invention relates to the technology of textile dyeing, specifically refer to a kind of method and system of zipper strip continuous dyeing.
Background technology
At present, zipper strip in industry mainly is zipper strip to be wrapped on the yarn tube when dyeing, is put into then in the dye vat that fills dye liquor and soaks, and gets to the dye liquor in the dye vat on the zipper strip circularly repeatedly through circulating pump as power, finish dyeing course, and then through steaming oven dry.Consuming time being about of whole process needs about 2 hours, and dye liquor must soak the yarn tube fully, the significant wastage water resource, and also zipper strip is undesirable at the processing Color, is prone to phenomenons such as depth band, look flower on the zipper strip.
Summary of the invention
The invention provides a kind of method and system of zipper strip continuous dyeing, it is undesirable that its main purpose is to overcome existing zipper strip Color, is prone to the shortcoming of phenomenons such as depth band, look flower on the zipper strip.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of method of zipper strip continuous dyeing may further comprise the steps: 1) zipper strip is handled through high-temperature shaping, the temperature control of this processing is at 170-190 degrees centigrade, and the processing time is controlled at 80 seconds-100 seconds.
2) operation of dyeing of the zipper strip after will handling, the temperature control of dye liquor is at 25-35 degree centigrade, and dyeing time is controlled at 110 seconds-130 seconds.
3) zipper strip after will dyeing through in warm fixation treatment, the temperature control of this processing is at 120-140 degrees centigrade, the processing time is controlled at 50 seconds-70 seconds.
4) zipper strip after the fixation is carried out clean, the temperature of clear water is normal temperature, and scavenging period is controlled at 50 seconds-70 seconds.
5) zipper strip after will cleaning steams oven dry and handles, and steams the temperature control of environment at 90-110 degrees centigrade, steams time control at 80 seconds-100 seconds.
A kind of system of zipper strip continuous dyeing comprises:
1) zipper strip is sent in the high-temperature shaping equipment, this high-temperature shaping equipment comprises the high temperature casing and is installed in the high temperature casing and for delivery of many live-rollers of zipper strip, these many live-rollers are transversely and are staggeredly arranged down, temperature control is at 170-190 degrees centigrade in this high temperature casing, and zipper strip processing time control within it was at 80 seconds-100 seconds.
2) zipper strip after the above-mentioned high-temperature shaping processing is sent in the staining trough by first conveying mechanism, this staining trough comprises cell body and is installed in the cell body and for delivery of many live-rollers of zipper strip, should these many live-rollers be transversely and be staggeredly arranged down, the temperature control control of the dye liquor in the cell body is at 25 degree-35 degree, and dyeing time is controlled at 110 seconds-130 seconds.
3) will dye zipper strip after handling send into by second conveying mechanism in the warm fixation equipment, should in warm fixation equipment comprise the fixation casing and be installed in the fixation casing and for delivery of many live-rollers of zipper strip, these many live-rollers are transversely and are staggeredly arranged down, temperature control in this fixation casing is at 120 degree-130 degree, and zipper strip processing time control within it was at 50 seconds-70 seconds.
4) zipper strip after the fixation treatment is sent in the rinse bath by the 3rd conveying mechanism, this rinse bath comprises cell body and is installed in the cell body and for delivery of many live-rollers of zipper strip, these many live-rollers are transversely and are staggeredly arranged down, the temperature of clear water is normal temperature in this rinse bath, and scavenging period is controlled at 50 seconds-70 seconds.
5) zipper strip after will cleaning is sent into by the 4th conveying mechanism and is steamed drying plant, this steams drying plant and comprises that zipper strip is set around its lip-deep first, second cylinder successively, this first, second cylinder is up and down to be arranged at interval, the surface temperature of this first, second cylinder is all controlled at 90-110 degrees centigrade, steams time control at 80 seconds-100 seconds.
Further, described first, second, third, fourth conveying mechanism is the moping pulley assembly, and this moping pulley assembly comprises up and down to be arranged and zipper strip is pressed and is located at two moping pulleys between it and drives the drive unit that two moping pulleys rotate.
By above-mentioned description to structure of the present invention as can be known, compare with prior art, the present invention has following advantage: zipper strip successively through high-temperature shaping handle, dyeing operation, middle temperature fixation treatment, clean and steam oven dry and handle, greatly improved the zipper strip Color, zipper strip is not prone to phenomenons such as depth band, look flower, and many slide fasteners can operate by described first, second, third, fourth conveying mechanism side by side successively simultaneously, have improved the production efficiency of the dyeing of zipper strip widely.
Description of drawings
Fig. 1 is schematic diagram of the present invention.
The specific embodiment
The specific embodiment of the present invention is described with reference to the accompanying drawings.
A kind of method of zipper strip continuous dyeing, may further comprise the steps: 1) zipper strip is handled through high-temperature shaping, the temperature control of this processing is 170-190 degrees centigrade (optimum temperature is 180 degrees centigrade), and the processing time is controlled 80 seconds-100 seconds (Best Times is 90 seconds).
2) operation of dyeing of the zipper strip after will handling, the temperature control of dye liquor is 25-35 degree centigrade (optimum temperature is 30 degrees centigrade), dyeing time is controlled 110 seconds-130 seconds (Best Times is 120 seconds).
3) zipper strip after will dyeing through in warm fixation treatment, the temperature control of this processing is 120-140 degrees centigrade (optimum temperature is 130 degrees centigrade), the processing time is controlled 50 seconds-70 seconds (Best Times is 60 seconds).
4) zipper strip after the fixation is carried out clean, the temperature of clear water is normal temperature, and scavenging period is controlled 50 seconds-70 seconds (Best Times is 60 seconds).
5) zipper strip after will cleaning steams oven dry and handles, and steams the temperature control of environment 90-110 degrees centigrade (optimum temperature is 100 degrees centigrade), steams time control 80 seconds-100 seconds (Best Times is 90 seconds).
Embodiment one
With reference to Fig. 1.A kind of system of zipper strip continuous dyeing comprises:
1) many zipper strips arranged side by side 1 is sent in the high-temperature shaping equipment 2, this high-temperature shaping equipment 2 comprises high temperature casing 20 and is installed in the high temperature casing 20 and for delivery of the many live-rollers 21 of zipper strip 1, these many live-rollers 21 are transversely and are staggeredly arranged down, temperature control is at 180 degrees centigrade in this high temperature casing 20, and zipper strip processing time control within it was at 90 seconds.Because zipper strip generally comprises the slide fastener belt body and is installed in slide fastener tooth on the slide fastener belt body, on slide fastener tooth device technique, make that very easily residual impurity on the zipper strip, the effect that this high-temperature shaping is handled are exactly to remove impurity such as oil in the zipper strip or moisture, reach capacity the expansion and contraction of zipper strip.
2) zipper strip 1 after the above-mentioned high-temperature shaping processing is sent in the staining trough 3 by first conveying mechanism, this staining trough 3 comprises cell body 30 and is installed in the cell body 30 and for delivery of the many live-rollers 31 of zipper strip 1, these many live-rollers 31 are transversely and are staggeredly arranged down, allow in the staining trough 3 dye liquor fully and zipper strip 1 invade bubble, the length of dyeing time can or drive motor (not drawing among the figure) rotating speed that corresponding live-roller 31 rotates by the relative position of many live-rollers 31 and adjust, the temperature control control of the dye liquor in the described cell body 30 is at 30 degree, and dyeing time was controlled at 120 seconds.
3) will dye zipper strip 1 after handling send into by second conveying mechanism in the warm fixation equipment 4, should in warm fixation equipment 4 comprise fixation casing 40 and be installed in the fixation casing 40 and for delivery of the many live-rollers 41 of zipper strip 1, these many live-rollers 41 are transversely and are staggeredly arranged down, temperature control in this fixation casing 40 is at 130 degree, and zipper strip processing time control within it was at 60 seconds; Should in the effect of warm fixation treatment be zipper strip 1 oven dry, allow zipper strip 1 and the complete combination of dyestuff on it, reach the purpose that does not fade.
4) zipper strip 1 after the fixation treatment is sent in the rinse bath 5 by the 3rd conveying mechanism, this rinse bath 5 comprises cell body 50 and is installed in the cell body 50 and for delivery of the many live-rollers 51 of zipper strip 1, these many live-rollers 51 are transversely and are staggeredly arranged down, the purpose of this clean is to remove the impurity on the zipper strip, guarantee the quality of stability of product, the temperature of clear water is normal temperature in this rinse bath 5, is generally 25 degrees centigrade, and scavenging period was controlled at 60 seconds.
5) zipper strip 1 after will cleaning is sent into by the 4th conveying mechanism and is steamed drying plant 6, this steams drying plant 6 and comprises that zipper strip 1 is set around its lip-deep first cylinder 60 and second tin roller 61 successively, this first, second cylinder 60,61 is up and down to be arranged at interval, this purpose that steams the oven dry processing is that zipper strip 1 oven dry is plated, reach the standard of required finished product zipper strip, this first, second cylinder 60,61 surface temperature are all controlled at 100 degrees centigrade, steam time control at 90 seconds.
With reference to Fig. 1.Described first, second, third, fourth conveying mechanism is moping pulley assembly 7, and this moping pulley assembly 7 comprises up and down to be arranged and zipper strip 1 is pressed two moping pulleys 70 be located between it, 71 and drive two moping pulleys 70,71 drive units (not drawing among the figure) that rotate.The implementation process of whole system is successional, simplifies the dyeing course of zipper strip, reduces dyeing time, alleviates working strength of workers, has improved production efficiency greatly.
Embodiment two
With reference to Fig. 1.A kind of system of zipper strip continuous dyeing comprises:
1) many zipper strips arranged side by side 1 is sent in the high-temperature shaping equipment 2, this high-temperature shaping equipment 2 comprises high temperature casing 20 and is installed in the high temperature casing 20 and for delivery of the many live-rollers 21 of zipper strip 1, these many live-rollers 21 are transversely and are staggeredly arranged down, temperature control is at 170 degrees centigrade in this high temperature casing 20, and zipper strip processing time control within it was at 80 seconds.
2) zipper strip 1 after the above-mentioned high-temperature shaping processing is sent in the staining trough 3 by first conveying mechanism, this staining trough 3 comprises cell body 30 and is installed in the cell body 30 and for delivery of the many live-rollers 31 of zipper strip 1, these many live-rollers 31 are transversely and are staggeredly arranged down, allow in the staining trough 3 dye liquor fully and zipper strip 1 invade bubble, the length of dyeing time can or drive motor (not drawing among the figure) rotating speed that corresponding live-roller 31 rotates by the relative position of many live-rollers 31 and adjust, the temperature control control of the dye liquor in the described cell body 30 is at 25 degree, and dyeing time was controlled at 110 seconds.
3) will dye zipper strip 1 after handling send into by second conveying mechanism in the warm fixation equipment 4, should in warm fixation equipment 4 comprise fixation casing 40 and be installed in the fixation casing 40 and for delivery of the many live-rollers 41 of zipper strip 1, these many live-rollers 41 are transversely and are staggeredly arranged down, temperature control in this fixation casing 40 is at 120 degree, and zipper strip processing time control within it was at 50 seconds; Should in the effect of warm fixation treatment be zipper strip 1 oven dry, allow zipper strip 1 and the complete combination of dyestuff on it, reach the purpose that does not fade.
4) zipper strip 1 after the fixation treatment is sent in the rinse bath 5 by the 3rd conveying mechanism, this rinse bath 5 comprises cell body 50 and is installed in the cell body 50 and for delivery of the many live-rollers 51 of zipper strip 1, these many live-rollers 51 are transversely and are staggeredly arranged down, the purpose of this clean is to remove the impurity on the zipper strip, guarantee the quality of stability of product, the temperature of clear water is normal temperature in this rinse bath 5, is generally 25 degrees centigrade, and scavenging period was controlled at 50 seconds.
5) zipper strip 1 after will cleaning is sent into by the 4th conveying mechanism and is steamed drying plant 6, this steams drying plant 6 and comprises that zipper strip 1 is set around its lip-deep first cylinder 60 and second tin roller 61 successively, this first, second cylinder 60,61 is up and down to be arranged at interval, this purpose that steams the oven dry processing is that zipper strip 1 oven dry is plated, reach the standard of required finished product zipper strip, this first, second cylinder 60,61 surface temperature are all controlled at 90 degrees centigrade, steam time control at 80 seconds.
Embodiment three
With reference to Fig. 1.A kind of system of zipper strip continuous dyeing comprises:
1) many zipper strips arranged side by side 1 is sent in the high-temperature shaping equipment 2, this high-temperature shaping equipment 2 comprises high temperature casing 20 and is installed in the high temperature casing 20 and for delivery of the many live-rollers 21 of zipper strip 1, these many live-rollers 21 are transversely and are staggeredly arranged down, temperature control is at 190 degrees centigrade in this high temperature casing 20, and zipper strip processing time control within it was at 100 seconds.Because zipper strip generally comprises the slide fastener belt body and is installed in slide fastener tooth on the slide fastener belt body, on slide fastener tooth device technique, make that very easily residual impurity on the zipper strip, the effect that this high-temperature shaping is handled are exactly to remove impurity such as oil in the zipper strip or moisture, reach capacity the expansion and contraction of zipper strip.
2) zipper strip 1 after the above-mentioned high-temperature shaping processing is sent in the staining trough 3 by first conveying mechanism, this staining trough 3 comprises cell body 30 and is installed in the cell body 30 and for delivery of the many live-rollers 31 of zipper strip 1, these many live-rollers 31 are transversely and are staggeredly arranged down, allow in the staining trough 3 dye liquor fully and zipper strip 1 invade bubble, the length of dyeing time can or drive motor (not drawing among the figure) rotating speed that corresponding live-roller 31 rotates by the relative position of many live-rollers 31 and adjust, the temperature control control of the dye liquor in the described cell body 30 is at 35 degree, and dyeing time was controlled at 130 seconds.
3) will dye zipper strip 1 after handling send into by second conveying mechanism in the warm fixation equipment 4, should in warm fixation equipment 4 comprise fixation casing 40 and be installed in the fixation casing 40 and for delivery of the many live-rollers 41 of zipper strip 1, these many live-rollers 41 are transversely and are staggeredly arranged down, temperature control in this fixation casing 40 is at 140 degree, and zipper strip processing time control within it was at 70 seconds; Should in the effect of warm fixation treatment be zipper strip 1 oven dry, allow zipper strip 1 and the complete combination of dyestuff on it, reach the purpose that does not fade.
4) zipper strip 1 after the fixation treatment is sent in the rinse bath 5 by the 3rd conveying mechanism, this rinse bath 5 comprises cell body 50 and is installed in the cell body 50 and for delivery of the many live-rollers 51 of zipper strip 1, these many live-rollers 51 are transversely and are staggeredly arranged down, the purpose of this clean is to remove the impurity on the zipper strip, guarantee the quality of stability of product, the temperature of clear water is normal temperature in this rinse bath 5, is generally 25 degrees centigrade, and scavenging period was controlled at 70 seconds.
5) zipper strip 1 after will cleaning is sent into by the 4th conveying mechanism and is steamed drying plant 6, this steams drying plant 6 and comprises that zipper strip 1 is set around its lip-deep first cylinder 60 and second tin roller 61 successively, this first, second cylinder 60,61 is up and down to be arranged at interval, this purpose that steams the oven dry processing is that zipper strip 1 oven dry is plated, reach the standard of required finished product zipper strip, this first, second cylinder 60,61 surface temperature are all controlled at 110 degrees centigrade, steam time control at 100 seconds.
Above-mentioned only is the specific embodiment of the present invention, but design concept of the present invention is not limited thereto, and allly utilizes this design that the present invention is carried out the change of unsubstantiality, all should belong to the behavior of invading protection domain of the present invention.
Claims (3)
1. the method for a zipper strip continuous dyeing is characterized in that: may further comprise the steps: 1) zipper strip is handled through high-temperature shaping, the temperature control of this processing is at 170-190 degrees centigrade, and the processing time is controlled at 80 seconds-100 seconds;
2) operation of dyeing of the zipper strip after will handling, the temperature control of dye liquor is at 25-35 degree centigrade, and dyeing time is controlled at 110 seconds-130 seconds;
3) zipper strip after will dyeing through in warm fixation treatment, the temperature control of this processing is at 120-140 degrees centigrade, the processing time is controlled at 50 seconds-70 seconds;
4) zipper strip after the fixation is carried out clean, the temperature of clear water is normal temperature, and scavenging period is controlled at 50 seconds-70 seconds;
5) zipper strip after will cleaning steams oven dry and handles, and steams the temperature control of environment at 90-110 degrees centigrade, steams time control at 80 seconds-100 seconds.
2. the system of a zipper strip continuous dyeing is characterized in that comprising:
1) zipper strip is sent in the high-temperature shaping equipment, this high-temperature shaping equipment comprises the high temperature casing and is installed in the high temperature casing and for delivery of many live-rollers of zipper strip, these many live-rollers are transversely and are staggeredly arranged down, temperature control is at 170-190 degrees centigrade in this high temperature casing, and zipper strip processing time control within it was at 80 seconds-100 seconds;
2) zipper strip after the above-mentioned high-temperature shaping processing is sent in the staining trough by first conveying mechanism, this staining trough comprises cell body and is installed in the cell body and for delivery of many live-rollers of zipper strip, should these many live-rollers be transversely and be staggeredly arranged down, the temperature control control of the dye liquor in the cell body is at 25 degree-35 degree, and dyeing time is controlled at 110 seconds-130 seconds;
3) will dye zipper strip after handling send into by second conveying mechanism in the warm fixation equipment, should in warm fixation equipment comprise the fixation casing and be installed in the fixation casing and for delivery of many live-rollers of zipper strip, these many live-rollers are transversely and are staggeredly arranged down, temperature control in this fixation casing is at 120 degree-130 degree, and zipper strip processing time control within it was at 50 seconds-70 seconds;
4) zipper strip after the fixation treatment is sent in the rinse bath by the 3rd conveying mechanism, this rinse bath comprises cell body and is installed in the cell body and for delivery of many live-rollers of zipper strip, these many live-rollers are transversely and are staggeredly arranged down, the temperature of clear water is normal temperature in this rinse bath, and scavenging period is controlled at 50 seconds-70 seconds;
5) zipper strip after will cleaning is sent into by the 4th conveying mechanism and is steamed drying plant, this steams drying plant and comprises that zipper strip is set around its lip-deep first, second cylinder successively, this first, second cylinder is up and down to be arranged at interval, the surface temperature of this first, second cylinder is all controlled at 90-110 degrees centigrade, steams time control at 80 seconds-100 seconds.
3. the system of a kind of zipper strip continuous dyeing as claimed in claim 2, it is characterized in that: described first, second, third, fourth conveying mechanism is the moping pulley assembly, and this moping pulley assembly comprises up and down to be arranged and zipper strip is pressed and is located at two moping pulleys between it and drives the drive unit that two moping pulleys rotate.
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| CN201310238472.6A CN103276549B (en) | 2013-06-17 | 2013-06-17 | Method and system for continuously dyeing slide fastener belt |
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| CN201310238472.6A CN103276549B (en) | 2013-06-17 | 2013-06-17 | Method and system for continuously dyeing slide fastener belt |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103866513A (en) * | 2014-03-21 | 2014-06-18 | 杭州奥科服装辅料有限公司 | Multifunctional non-woven fabric dyeing production line |
| CN105862223A (en) * | 2016-04-28 | 2016-08-17 | 浙江伟星实业发展股份有限公司 | Processing method of zipper cloth strap |
| CN110685092A (en) * | 2019-10-16 | 2020-01-14 | 东莞市坚华机械有限公司 | Zipper strip production line |
| CN110685091A (en) * | 2019-10-16 | 2020-01-14 | 东莞市坚华机械有限公司 | Zipper strip production line |
| CN110904595A (en) * | 2019-12-17 | 2020-03-24 | 成都瑞克西工业自动化技术有限公司 | Water washing and shaping method for zipper cloth belt |
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| CN1079786A (en) * | 1992-05-15 | 1993-12-22 | 吉田工业株式会社 | Handle the method and apparatus of ribbon |
| CN101220549A (en) * | 2008-01-23 | 2008-07-16 | 杨军 | Equipment for dyeing and finishing polyester fibre flat woven tape |
| CN103088581A (en) * | 2013-02-01 | 2013-05-08 | 福建浔兴拉链科技股份有限公司 | Zipper tape dyeing technology and high temperature setting device |
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| CN1079786A (en) * | 1992-05-15 | 1993-12-22 | 吉田工业株式会社 | Handle the method and apparatus of ribbon |
| CN101220549A (en) * | 2008-01-23 | 2008-07-16 | 杨军 | Equipment for dyeing and finishing polyester fibre flat woven tape |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103866513A (en) * | 2014-03-21 | 2014-06-18 | 杭州奥科服装辅料有限公司 | Multifunctional non-woven fabric dyeing production line |
| CN103866513B (en) * | 2014-03-21 | 2016-01-20 | 杭州奥科服装辅料有限公司 | A kind of multifunctional non-woven fabric dyeing assembly line |
| CN105862223A (en) * | 2016-04-28 | 2016-08-17 | 浙江伟星实业发展股份有限公司 | Processing method of zipper cloth strap |
| CN110685092A (en) * | 2019-10-16 | 2020-01-14 | 东莞市坚华机械有限公司 | Zipper strip production line |
| CN110685091A (en) * | 2019-10-16 | 2020-01-14 | 东莞市坚华机械有限公司 | Zipper strip production line |
| CN110685091B (en) * | 2019-10-16 | 2024-05-28 | 东莞市坚华机械有限公司 | Zipper strip production line |
| CN110685092B (en) * | 2019-10-16 | 2024-05-28 | 东莞市坚华机械有限公司 | Zipper strip production line |
| CN110904595A (en) * | 2019-12-17 | 2020-03-24 | 成都瑞克西工业自动化技术有限公司 | Water washing and shaping method for zipper cloth belt |
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| CN103276549B (en) | 2015-04-08 |
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Effective date of registration: 20180412 Address after: Hai Cun Bin Xi Lu Shenhu town Jinjiang city Fujian province 362246 Quanzhou City, No. 18 Patentee after: Fujian Jinjiang xunxing zipper Technology Co. Ltd. Address before: 362246 Fujian city of Quanzhou province Jinjiang City Shenhu Ukraine drain ditch East Industrial Zone Patentee before: Fujian SBS Zipper Science & Technology Co., Ltd. |
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