Summary of the invention
For addressing the above problem, the object of the present invention is to provide the manufacture method of the functional air cleaning anion air of a kind of polyamide fibre covering filament, selection by suitable anion agglomerate material, and excellent performance dose board, the while spinning temperature, cooling condition, spinning speed, rate oils, the adjustment of winding speed etc., form the manufacture method of the functional air cleaning anion air of cover polyamide fibre covering filament, make the functional air cleaning anion air of the polyamide fibre covering filament of producing have good release anion to improve environment, simultaneously the level of quality good stability.
For achieving the above object, technical scheme of the present invention is:
The manufacture method of the functional air cleaning anion air of a kind of polyamide fibre covering filament may further comprise the steps:
A) melting high-speed spinning: adopt the accurate weight-type feeding machine of Japanese imported with original packaging to dose functional anion master batch and slices of caprone in extruder, and the extruder that uses German Ba Mage makes 2 kinds of section fusions fully even, each section of extruder temperature is set between 240 degrees centigrade to 270 degrees centigrade, the furnace temp of cabinet insulation is set between 244 degrees centigrade to 270 degrees centigrade, the spinneret orifice that adopts spinning pack is circular, and diameter is that 0.25-0.30mm, draw ratio are 2.5-3.5;
B) lateral blowing cooling: wind-warm syndrome 16-18 ℃, humidity 90-95%, wind speed 0.38-0.50m/s;
C) oil, boundling: through the oil thrower boundling that oils, used finish is the polyamide fibre finish pure water emulsion of 6-8% through the lateral blowing cooled fibers, and the rate of oiling is 0.6-0.7%;
D) reel: the tow that oils begins the spinning of reeling through pre-Network device, draw-off godet, master network device, adopts the coiling machine of TMT10 ingot to produce POY, and the speed of production obtains the POY long filament between 4300m/min to 4600m/min;
E) seal wire heating: with the POY long filament through seal wire, feed a silk roller, twist arrester to heating cabinet, heating-up temperature is 170 ℃-190 ℃;
F) cooling false twisting: the heating of POY long filament is carried out false twisting by the coldplate cooling, uses the friction ingot group formula false twisting machine of RPR, and adopts the ingot group combination of 1-4-1 to 1-7-1, and the D/Y ratio is set between the 1.60-2.20;
G) drawing-off and network: utilize the sky bag all-in-one of Hong Yuan to produce empty bag yarn, the friction ingot that adopts is combined as 1-4-1 to 1-7-1, and fiber enters drawing rollers, and described drawing rollers rotating speed is 550-750m/min, carry out drawing-off, drafting multiple is between 1.26-1.30; Through after the drawing-off, enter the nozzle of interlace, adjust compressed air pressure and between 0.10-0.50MPa, carry out network, oil then, reel, namely get the functional air cleaning anion air of polyamide fibre covering filament.
Preferably, in the described step a), the number of the spinneret orifice of spinneret component is 34 to 72.
Preferably, the material of functional anion master batch described in the step a) is tourmaline, and its amount of filling is between 6% to 10%.
The network of the functional air cleaning anion air of the polyamide fibre covering filament that preferably, obtains in the described step g) is counted to greater than 100/meter.
Compared with prior art, the present invention has following beneficial effect:
(1) for the first time at the field Mining of sky bag yarn polyamide fibre anion functional fiber, can do 100% effectively improvement for peculiar smell and the smoke of clothes trousers used in everyday;
(2) the nanoscale anion master batch made of sophistication can improve the bad problem of functional nylon fibre production efficiency, produces completely to roll up efficient and rise to 95% by original 70%;
(3) the polyamide fibre anion nylon fibre of producing can be used in water jet looms, on air-jet loom and the knitting machine;
(4) the anion polyamide staple fibre spun yarn has the effect of body-care, and the anion that the human lung is sucked increases, and neutralizes harmful free radicals cation in the lung, reaches effect of prolonging life.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explaining the present invention, and be not used in restriction the present invention.
On the contrary, the present invention contain any by claim definition in substituting of making of marrow of the present invention and scope, modification, equivalent method and scheme.Further, in order to make the public the present invention is had a better understanding, in hereinafter details of the present invention being described, detailed some specific detail sections of having described.There is not the description of these detail sections can understand the present invention fully for a person skilled in the art yet.
With reference to figure 1, be depicted as the step of manufacturing flow chart of the functional air cleaning anion air of the polyamide fibre covering filament of the embodiment of the invention, it may further comprise the steps:
A) melting high-speed spinning: adopt the accurate weight-type feeding machine of Japanese imported with original packaging to dose functional anion master batch and slices of caprone in extruder, and the extruder that uses German Ba Mage makes 2 kinds of section fusions fully even, each section of extruder temperature is set between 240 degrees centigrade to 270 degrees centigrade, the furnace temp of cabinet insulation is set between 244 degrees centigrade to 270 degrees centigrade, the spinneret orifice that adopts spinning pack is circular, and diameter is that 0.25-0.30mm, draw ratio are 2.5-3.5;
Wherein, the amount of filling of functional anion master batch is between 6% to 10%, and the material of functional anion master batch is the nanoscale tourmaline.Tourmaline is as a kind of mineral crystal jewel, have unique piezo-electric effect and pyroelectric effect, health there is multiple facilitation, can launch the far infrared of 4~14 microns of wavelength that are called as " light of life ", mate with human body far infrared wave appearance, improve microcirculation, also can discharge a large amount of anions.Anion is a kind of electronegative gas ion in the air, someone calls anion " air vitamin ", and think its vitamin as food, vital movement to human body and other biological has very significant effects, that have even think that negative aeroion is with long-lived relevant, claim that it is " long-lived plain ", wherein the main effect of anion has: (1) makes active oxygen: anion can effectively activate airborne oxygen molecule, it is enlivened and easier being absorbed by the body more, effectively prevention " air conditioner disease "; (2) improve pulmonary function: after human body sucked and takes negative oxygen ion, lung can increase absorption oxygen 20%, and discharged 15% nitrogen dioxide more; (3) enhance metabolism: activate the human body plurality of enzymes, enhance metabolism; (4) increase resistance against diseases: can change the human body respond, enliven the function of reticuloendothelial system, strengthen body immunity; (5) improve sleep: through the anion effect, can make the people in high spirits, operating efficiency improves, and also can improve sleep, and significant analgesia role is arranged; (6) sterilizing function: anion easily adsorbs various viruses, bacterium, makes its change that produces structure or the transfer of energy, causes its death, and dust cleaning and sterilizing alleviates second-hand-cigarette and endangers more effective; (7) smoke abatement and dust control: electronegative anion with swim in positively charged smog dust carry out the electrode neutralization, make its natural sedimentation; (8) protective effect: in and the high-pressure electrostatic of TV, computer, form one deck anion protective layer in its front and effectively reduce high-pressure electrostatic that TV, computer produce to the injury of eyes, effectively pre-myopia prevention reduces dust simultaneously to the harm of TV, computer; (9) care hair: hair itself contains a large amount of cations, and the surface can be stained with a large amount of dusts simultaneously.People when using common comb combing hair, thereby since friction make hair have a large amount of static make between the hair absorption mutually and do not weigh down naturally straight, thereby and anion these static that can neutralize fully make hair represent the suitable U.S. of bob.To have the covering filament utilization of distributing anion and be manufactured on the daily clothing fabric, long-acting function of health care will be arranged.
The number that the spinneret orifice of spinneret component can be set is 34 to 72.
B) lateral blowing cooling: wind-warm syndrome 16-18 ℃, humidity 90-95%, wind speed 0.38-0.50m/s;
C) oil, boundling: through the oil thrower boundling that oils, used finish is the polyamide fibre finish pure water emulsion of 6-8% through the lateral blowing cooled fibers, and the rate of oiling is 0.6-0.7%;
D) reel: the tow that oils begins the spinning of reeling through pre-Network device, draw-off godet, master network device, adopts the coiling machine of TMT10 ingot to produce POY, and the speed of production obtains the POY long filament between 4300m/min to 4600m/min;
E) seal wire heating: with the POY long filament through seal wire, feed a silk roller, twist arrester to heating cabinet, heating-up temperature is 170 ℃-180 ℃;
F) cooling false twisting: the heating of POY long filament is carried out false twisting by the coldplate cooling, uses the friction ingot group formula false twisting machine of RPR, and adopts the ingot group combination of 1-4-1 to 1-7-1, and the D/Y ratio is set between the 1.60-2.20;
G) drawing-off and network: utilize the sky bag all-in-one of Hong Yuan to produce empty bag yarn, the friction ingot that adopts is combined as 1-4-1 to 1-7-1, and fiber enters drawing rollers, and described drawing rollers rotating speed is 550-750m/min, carry out drawing-off, drafting multiple is between 1.26-1.30; Through after the drawing-off, enter the nozzle of interlace, wherein the nozzle of interlace aperture is at 0.12mm, adjust compressed air pressure and between 0.10-0.50MPa, carry out network, oil then, reel, namely get the functional air cleaning anion air of polyamide fibre covering filament, the network of the functional air cleaning anion air of the polyamide fibre that obtains covering filament is counted to greater than 100/meter.
By to the technological parameter after the optimization of adopting the embodiment of the invention in each step, can manufacture out the functional air cleaning anion air of the polyamide fibre covering filament of high-quality, below by several specific embodiments the parameter that adopts in each step is described further.
Embodiment 1
The manufacture method of the functional air cleaning anion air of a kind of polyamide fibre covering filament may further comprise the steps:
A) melting high-speed spinning: adopt the accurate weight-type feeding machine of Japanese imported with original packaging to dose functional anion master batch and slices of caprone in extruder, the content of functional anion master batch is 6%, and the extruder that uses German Ba Mage makes 2 kinds of section fusions fully even, each section of extruder temperature is set in 240 ℃, 250 ℃, 253 ℃, 255 ℃, 256 ℃, the furnace temp of cabinet insulation is set in 262 ℃, the spinneret orifice that adopts spinning pack is circular, and diameter is that 0.25mm, draw ratio are 2.5, and the spinneret orifice number is 34;
B) lateral blowing cooling: 16 ℃ of wind-warm syndrome, humidity 90%, wind speed 0.38m/s.
C) oil, boundling: through the oil thrower boundling that oils, used finish is 6% polyamide fibre finish pure water emulsion through the lateral blowing cooled fibers, and the organic of employing is section's peaceful POY finish polyethers low frictional factor finish of Germany technology, and the rate of oiling is 0.6%;
D) reel: the tow that oils begins the spinning of reeling through pre-Network device, draw-off godet, master network device, adopts the coiling machine of TMT10 ingot to produce POY, and the speed of production obtains the POY long filament at 4300m/min;
E) seal wire heating: with the POY long filament through seal wire, feed a silk roller, twist arrester to heating cabinet, heating-up temperature is 170 ℃;
F) cooling false twisting: the heating of POY long filament is carried out false twisting by the coldplate cooling, uses the friction ingot group formula false twisting machine of RPR, and adopts the ingot group combination of 1-6-1, and the D/Y ratio is set in 1.60;
G) drawing-off and network: utilize the sky bag all-in-one of Hong Yuan to produce empty bag yarn, the friction ingot of employing is combined as 1-6-1, and fiber enters drawing rollers, and described drawing rollers rotating speed is 700m/min, carries out drawing-off, and drafting multiple is 1.26; Through after the drawing-off, enter the nozzle of interlace, adjust compressed air pressure and between 0.30MPa, carry out network, oil then, oil content is 3.0%, reels, and namely gets the functional air cleaning anion air of polyamide fibre covering filament.
The functional air cleaning anion air of the polyamide fibre covering filament that 34 monofilament producing by above processing step are formed, its parameter detecting is as follows: fiber number coefficient of variation CV is less than 1.2%, fracture strength is greater than 3.2cN/dtex, fracture strength coefficient of variation CV is less than 6%, elongation at break is 26 ± 4%, extension at break coefficient of variation CV is smaller or equal to 6%, dye uniformity (ash card) is more than or equal to 3.5 grades, reach the requirement of high-class product, it is many to have solved the silk that wafts in the production process, broken end is many, full tube rate is low, back finished yarn bulking intensity is inhomogeneous, the network lack of homogeneity, stiff some lousiness is many, powerful low problem, make the production steady quality, the yield rate height.
Embodiment 2
The manufacture method of the functional air cleaning anion air of a kind of polyamide fibre covering filament may further comprise the steps:
A) melting high-speed spinning: adopt the accurate weight-type feeding machine of Japanese imported with original packaging to dose functional anion master batch and slices of caprone in extruder, the content of functional anion master batch is 7%, and the extruder that uses German Ba Mage makes 2 kinds of section fusions fully even, each section of extruder temperature is set in 240 ℃, 250 ℃, 253 ℃, 255 ℃, 270 ℃, the furnace temp of cabinet insulation is set in 244 ℃, the spinneret orifice that adopts spinning pack is circular, and diameter is that 0.24mm, draw ratio are 2.5, and the spinneret orifice number is 48;
B) lateral blowing cooling: 18 ℃ of wind-warm syndrome, humidity 95%, wind speed 0.45m/s;
C) oil, boundling: through the oil thrower boundling that oils, used finish is 6% polyamide fibre finish pure water emulsion through the lateral blowing cooled fibers, and the rate of oiling is 0.65%;
D) reel: the tow that oils begins the spinning of reeling through pre-Network device, draw-off godet, master network device, adopts the coiling machine of TMT10 ingot to produce POY, and the speed of production obtains the POY long filament at 4400m/min;
E) seal wire heating: with the POY long filament through seal wire, feed a silk roller, twist arrester to heating cabinet, heating-up temperature is 180 ℃;
F) cooling false twisting: the heating of POY long filament is carried out false twisting by the coldplate cooling, uses the friction ingot group formula false twisting machine of RPR, and adopts the ingot group combination of 1-4-1, and the D/Y ratio is set in 1.70;
G) drawing-off and network: utilize the sky bag all-in-one of Hong Yuan to produce empty bag yarn, the friction ingot of employing is combined as 1-4-1, and fiber enters drawing rollers, and described drawing rollers rotating speed is 680m/min, carries out drawing-off, and drafting multiple is 1.282; Through after the drawing-off, enter the nozzle of interlace, adjust compressed air pressure and between 0.1MPa, carry out network, oil then, reel, namely get the functional air cleaning anion air of polyamide fibre covering filament.
The functional air cleaning anion air of the polyamide fibre covering filament that 48 monofilament producing by above processing step are formed, its parameter detecting is as follows: fiber number coefficient of variation CV is less than 1.2%, fracture strength is greater than 3.2cN/dtex, fracture strength coefficient of variation CV is less than 6%, elongation at break is 26 ± 4%, extension at break coefficient of variation CV is smaller or equal to 6%, dye uniformity (ash card) is more than or equal to 3.5 grades, reach the requirement of high-class product, it is many to have solved the silk that wafts in the production process, broken end is many, full tube rate is low, back finished yarn bulking intensity is inhomogeneous, the network lack of homogeneity, stiff some lousiness is many, powerful low problem, make the production steady quality, the yield rate height.
Embodiment 3
The manufacture method of the functional air cleaning anion air of a kind of polyamide fibre covering filament may further comprise the steps:
A) melting high-speed spinning: adopt the accurate weight-type feeding machine of Japanese imported with original packaging to dose functional anion master batch and slices of caprone in extruder, the content of functional anion master batch is 8%, and the extruder that uses German Ba Mage makes 2 kinds of section fusions fully even, each section of extruder temperature is set in 240 ℃, 251 ℃, 252 ℃, 260 ℃, 268 ℃, the furnace temp of cabinet insulation is set in 268 ℃, the spinneret orifice that adopts spinning pack is circular, and diameter is that 0.22mm, draw ratio are 2.5, and the spinneret orifice number is 68;
B) lateral blowing cooling: 17 ℃ of wind-warm syndrome, humidity 92%, wind speed 0.50m/s;
C) oil, boundling: through the oil thrower boundling that oils, used finish is 6% polyamide fibre finish pure water emulsion through the lateral blowing cooled fibers, and the rate of oiling is 0.70%;
D) reel: the tow that oils begins the spinning of reeling through pre-Network device, draw-off godet, master network device, adopts the coiling machine of TMT10 ingot to produce POY, and the speed of production obtains the POY long filament at 4500m/min;
E) seal wire heating: with the POY long filament through seal wire, feed a silk roller, twist arrester to heating cabinet, heating-up temperature is 175 ℃;
F) cooling false twisting: the heating of POY long filament is carried out false twisting by the coldplate cooling, uses the friction ingot group formula false twisting machine of RPR, and adopts the ingot group combination of 1-5-1, and the D/Y ratio is set in 1.65;
G) drawing-off and network: utilize the sky bag all-in-one of Hong Yuan to produce empty bag yarn, the friction ingot of employing is combined as 1-5-1, and fiber enters drawing rollers, and described drawing rollers rotating speed is 700m/min, carries out drawing-off, and drafting multiple is 1.30; Through after the drawing-off, enter the nozzle of interlace, adjust compressed air pressure and between 0.42MPa, carry out network, oil then, reel, namely get the functional air cleaning anion air of polyamide fibre covering filament.
The functional air cleaning anion air of the polyamide fibre covering filament that 68 monofilament producing by above processing step are formed, its parameter detecting is as follows: fiber number coefficient of variation CV is less than 1.2%, fracture strength is greater than 3.2cN/dtex, fracture strength coefficient of variation CV is less than 6%, elongation at break is 26 ± 4%, extension at break coefficient of variation CV is smaller or equal to 6%, dye uniformity (ash card) is more than or equal to 3.5 grades, reach the requirement of high-class product, it is many to have solved the silk that wafts in the production process, broken end is many, full tube rate is low, back finished yarn bulking intensity is inhomogeneous, the network lack of homogeneity, stiff some lousiness is many, powerful low problem, make the production steady quality, the yield rate height.
Embodiment 4
The manufacture method of the functional air cleaning anion air of a kind of polyamide fibre covering filament may further comprise the steps:
A) melting high-speed spinning: adopt the accurate weight-type feeding machine of Japanese imported with original packaging to dose functional anion master batch and slices of caprone in extruder, the content of functional anion master batch is 10%, and the extruder that uses German Ba Mage makes 2 kinds of section fusions fully even, each section of extruder temperature is set in 240 ℃, 250 ℃, 253 ℃, 255 ℃, 270 ℃, the furnace temp of cabinet insulation is set in 270 ℃, the spinneret orifice that adopts spinning pack is circular, and diameter is that 0.22mm, draw ratio are 2.5, and the spinneret orifice number is 72;
B) lateral blowing cooling: 18 ℃ of wind-warm syndrome, humidity 90%, wind speed 0.50m/s;
C) oil, boundling: through the oil thrower boundling that oils, used finish is 6% polyamide fibre finish pure water emulsion through the lateral blowing cooled fibers, and the rate of oiling is 0.70%;
D) reel: the tow that oils begins the spinning of reeling through pre-Network device, draw-off godet, master network device, adopts the coiling machine of TMT10 ingot to produce POY, and the speed of production obtains the POY long filament at 4600m/min;
E) seal wire heating: with the POY long filament through seal wire, feed a silk roller, twist arrester to heating cabinet, heating-up temperature is 190 ℃;
F) cooling false twisting: the heating of POY long filament is carried out false twisting by the coldplate cooling, uses the friction ingot group formula false twisting machine of RPR, and adopts the ingot group combination of 1-5-1, and the D/Y ratio is set in 2.2;
G) drawing-off and network: utilize the sky bag all-in-one of Hong Yuan to produce empty bag yarn, the friction ingot of employing is combined as 1-5-1, and fiber enters drawing rollers, and described drawing rollers rotating speed is 700m/min, carries out drawing-off, and drafting multiple is 1.27; Through after the drawing-off, enter the nozzle of interlace, adjust compressed air pressure and between 0.28MPa, carry out network, oil then, reel, namely get the functional air cleaning anion air of polyamide fibre covering filament.
The functional air cleaning anion air of the polyamide fibre covering filament that 72 monofilament producing by above processing step are formed, its parameter detecting is as follows: fiber number coefficient of variation CV is less than 1.2%, fracture strength is greater than 3.2cN/dtex, fracture strength coefficient of variation CV is less than 6%, elongation at break is 26 ± 4%, extension at break coefficient of variation CV is smaller or equal to 6%, dye uniformity (ash card) is more than or equal to 3.5 grades, reach the requirement of high-class product, it is many to have solved the silk that wafts in the production process, broken end is many, full tube rate is low, back finished yarn bulking intensity is inhomogeneous, the network lack of homogeneity, stiff some lousiness is many, powerful low problem, make the production steady quality, the yield rate height.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.