CN102312305A - Three-axis-system composite spinning device and spinning method for tow-apt-to-fall staple - Google Patents

Three-axis-system composite spinning device and spinning method for tow-apt-to-fall staple Download PDF

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CN102312305A
CN102312305A CN201110242853A CN201110242853A CN102312305A CN 102312305 A CN102312305 A CN 102312305A CN 201110242853 A CN201110242853 A CN 201110242853A CN 201110242853 A CN201110242853 A CN 201110242853A CN 102312305 A CN102312305 A CN 102312305A
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prone
bits
yarn
staple fibre
cotton
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CN102312305B (en
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于伟东
杜赵群
邓成亮
付江
于昊慧
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Donghua University
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Donghua University
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Abstract

The invention provides a three-axis-system composite spinning device and a spinning method for tow-apt-to-fall staple. The three-axis-system composite spinning method is characterized in that the method comprises the steps of: feeding roving silvers containing the tow-apt-to-fall staple and cotton roving silvers into the back roller of a ring spinning machine, and conducting drafting to form a tow-apt-to-fall staple strand and a cotton strand which stretch straight in parallel; after the tow-apt-to-fall staple strand and the cotton strand are respectively positioned by using a tow-apt-to-fall staple strand positioner and a cotton strand positioner, feeding the tow-apt-to-fall staple strand and the cotton strand into the jaw of a front roller and directly feeding filament adjustable tension pulley into the jaw of the front roller; and after the tow-apt-to-fall staple strand, the cotton strand and the filament are output from the jaw of the front roller, twisting the tow-apt-to-fall staple strand and the filament at a first converging point outside the jaw of the front roller to form a structural section, and twisting the structural section and the cotton strand at a second converging point to form a three-axis-system composite yarn. The device and the method provided by the invention has the advantages that not only can the content of the tow-apt-to-fall staples in the spun composite yarn be improved, but also the situations of fiber damage and tow falling can be effectively avoided.

Description

A kind of three of being prone to the bits staple fibre are composite spinning device and spinning method
Technical field
The present invention relates to a kind of three of being prone to the bits staple fibre is composite spinning device and spinning method, is applicable to be prone to bits staple fibre such as bombax cotton, bombax cotton, cotton linter, industrial noil and fallen flowers, industrial noil or reuse cotton fibriia etc.
Background technology
Bombax cotton since its hollowness of fibre up to more than 80%; Cell wall is thin, length short, rigidity is strong, the apperance volume ratio, therefore for bombax cotton spinning exist powerful low, to be prone to bending broken, is difficult to the slivering resultant yarn; And, fiber itself frangible because of fibre wall lacked partially, light weight; In yarn spinning process, fall to consider to be worth doing dust, spend in vain, fallen flowers are many, even resultant yarn with become textiles after, still have and significantly fall to consider to be worth doing phenomenon.This is the important techniques difficult point to the spinning process equipment, the big defective during textiles uses especially.Yet bombax cotton has ultra-fine flexible nature, good moisture absorption, outstanding buoyancy and oil absorption, extremely excellent fluffy insulation performance, is that clothes and fabrics for industrial use are important even can reach the textile raw material of replacement.Therefore, overcoming the processing difficulties of kapok own effectively, fall the defective that bits damage, make widely known its multiple outstanding characteristic, is problem demanding prompt solution during kapok is used.
Traditional ring spinning yarn Equipment Design is primarily aimed at fine average length greater than 25mm, the intensity spinning greater than the 1.5cN/dtex fiber with processing, can't spin separately for lightweight, ultrashort bombax cotton (length is less than 17mm).Thin being prone to of the wall of adding bombax cotton bends broken, yielding bulking, can cause frictional force and cohesive force all little, also is difficult to spinning.Therefore, can only be as wadding type material product.The patent of this type related application patent such as elasticity kapok typing pillow (title: " elasticity kapok typing pillow ", grant number: CN2465598Y); The patent of the application of kapok (publication number: CN1536112A) etc., all be not spinning type patent.
The kapok blended spinning that adopts low ratio is arranged; (publication number: CN1936135A) (publication number: CN1724737A), the former increases the cotton device of leading of doffing tube through carding step with " a kind of kapok thermal fabric and weaving method thereof " like patent application " production method of kapok frame spinning yarn yarn "; The latter only mentions the application of kapok short fibre yarn, concern be fabric.Three that do not relate to bombax cotton in the prior art is composite spinning device and method.
Summary of the invention
The purpose of this invention is to provide a kind of composite yarn spinning apparatus and method that is prone to bits staple fibre such as bombax cotton, cotton linter, industrial noil and fallen flowers, industrial noil, reuse cotton fibriia etc. that be applicable to; Can improve the content that is prone to the bits staple fibre in the composite yarn of spinning, can prevent fibre damage again effectively and fall bits.
In order to achieve the above object; The invention provides a kind of three of being prone to the bits staple fibre is composite spinning device; Comprise ring spinning frame; It is characterized in that, be provided with near the feeding jaw of the front roller of described ring spinning frame and be prone to bits staple fibre yarn locator, cotton yarn locator and endless tow adjustable tension wheel.
As preferred version, the described bits staple fibre yarn locator that is prone to is between cotton yarn locator and endless tow adjustable tension wheel.
As preferred version, described endless tow adjustable tension wheel is being prone between bits staple fibre yarn locator and the cotton yarn locator.
As preferred version, the described relative position that is prone between bits staple fibre yarn locator, cotton yarn locator and the endless tow adjustable tension wheel can be regulated.
It is compound spinning method that the present invention also provides a kind of three of being prone to the bits staple fibre; It is characterized in that; Comprise: adopting above-mentioned three of being prone to the bits staple fibre is composite spinning device; The rear roller that will contain the rove bar that is prone to the bits staple fibre and cotton rove bar feeding ring spinning frame forms after drawing-off and stretches parallel bits staple fibre yarn and the cotton yarn of being prone to; To be prone to bits staple fibre yarn and cotton yarn respectively with after being prone to bits staple fibre yarn locator and cotton yarn locator location, the feeding front roller nip directly feeds front roller nip with endless tow through endless tow adjustable tension wheel; Be prone to bits staple fibre yarn, cotton yarn and endless tow after front roller nip output; At first; Be prone to first convergent point twisting outside front roller nip of bits staple fibre yarn and endless tow and be compounded to form structural sections; Then, structural sections and cotton yarn are compound in second convergent point twisting, and forming cotton fiber, to be coated on outer be composite yarn to protect three of being prone to the bits staple fibre.
As preferred version; Through regulating the relative position that is prone between bits staple fibre yarn locator, cotton yarn locator and the endless tow adjustable tension wheel, adjust the position of first convergent point and second convergent point, be prone to the angle of bits staple fibre yarn and endless tow at the first convergent point place and at the angle of the second convergent point place structural sections and cotton yarn.
As preferred version, the described bits staple fibre that is prone to is bombax cotton, bombax cotton, cotton linter, industrial noil and fallen flowers, industrial noil or reuse cotton fibriia.
Principle of the present invention is to contain the rove bar and the cotton rove bar that are prone to the bits staple fibre to feed with the rear roller of a determining deviation by ring spinning frame respectively; After drawing-off, form and stretch parallel yarn feeding front roller; The endless tow of another system feeds from the front roller rear side simultaneously; Form three feedings, the feeding mode of three systems can be to be prone to bits staple fibre yarn in the centre, and cotton yarn and endless tow are in both sides; Can also be endless tow in the centre, be prone to the feeding of bits staple fibre yarn and cotton yarn in both sides.Two kinds three to be that the yarn of feeding mode is prone to bits staple fibre yarn after the front roller nip output first compound at first convergent point with endless tow; Form structural sections; And then it is compound at second convergent point with cotton yarn; Forming cotton fiber, to be coated on three of outer protection be composite yarn, can a high proportion of spinning kapok composite yarn, and can prevent the bombax cotton damage again and fall to consider to be worth doing.
Characteristics of the present invention exist: technology 1. of the present invention is simple and direct, practical, reaches two convergent points through position and tension force, and not only covered effect is good, controllability is strong, and can effectively prevent the generation of bits, thereby guarantees the of fine qualities of kapok yarn; 2. because processing has used endless tow to increase the protection to the kapok yarn of brute force and elasticity and the cotton yarn of kapok yarn; So also be applicable to except that the kapok yarn other partially weak point, fragile fiber, be prone to the bits fiber, like the production of the composite yarn of cotton linter, industrial noil and fallen flowers, industrial noil, reuse linen-cotton etc.; 3. keep all structures of former fine spining machine and configuration, only increase a long filament feeding straining pulley and two locators and get final product, convenient spinning and products innovation; 4. should coat compound spinning method and technology practicability and effectiveness, and two kinds of position configuration forms can be arranged.
Description of drawings
It is the composite spinning device structural representation that Fig. 1 is first kind be prone to the bits staple fibre three;
It is the composite spinning device structural representation that Fig. 2 is second kind be prone to the bits staple fibre three;
Among the figure: 1-is prone to bits staple fibre yarn, the cotton yarn of 2-, and the 3-endless tow, 4-is prone to bits staple fibre yarn locator, the cotton yarn locator of 5-, 6-endless tow adjustable tension wheel, the 7-front roller, the 8-structural sections, three of 9-are composite yarn, the 10-rear roller.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in the restriction scope of the present invention.Should be understood that in addition those skilled in the art can do various changes or modification to the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Term " three systems " is meant that being prone to bits staple fibre yarn is one, and cotton yarn is one, and endless tow is one, three common feeding front rollers.Term " ring spinning frame " is meant and well known to a person skilled in the art various ring spinning frames, like commercially available various ring spinning frames." be prone to bits staple fibre yarn locator ", " cotton yarn locator " and " endless tow adjustable tension wheel " be respectively applied for the location and be prone to bits staple fibre yarn, cotton yarn and endless tow." adjustable " in the term " endless tow adjustable tension wheel " is meant that the rotary resistance of straining pulley can regulate, thus the tension force of control endless tow.Near term " feeding jaw " be meant any satisfy be prone to bits staple fibre yarn, cotton yarn and endless tow respectively via the position that is prone to feed again after bits staple fibre yarn locator, cotton yarn locator and endless tow straining pulley are located front roller after the drawing-off.Term " is prone to the bits staple fibre " and is meant that bombax cotton, cotton linter, industrial noil and fallen flowers, industrial noil, reuse cotton fibriia isogonic weak point are prone to the fiber of bits, especially refer to bombax cotton.Term " contains the rove bar that is prone to the bits staple fibre " and is meant and is prone to bits staple fibre rove bar or is prone to the bits staple fibre and the cotton rove bar that mixes.Term " cotton yarn " is meant textile yarn, and term " endless tow " is meant polytrimethylene terephthalate (PPT) long filament, PPT/ polyester composite filament, distortion polyester filament or chinlon filament etc.
Embodiment 1
As shown in Figure 1; Being first kind be prone to the bits staple fibre three is the composite spinning device structural representation; Described three is that composite spinning device comprises the ring spinning frame with front roller 7, is provided with near the feeding jaw of described front roller 7 to be prone to bits staple fibre yarn locator 4, cotton yarn locator 5 and endless tow adjustable tension wheel 6.The described relative position that is prone between bits staple fibre yarn locator 4, cotton yarn locator 5 and the endless tow adjustable tension wheel 6 can be regulated, and the described bits staple fibre yarn locator 4 that is prone to is between cotton yarn locator 5 and endless tow adjustable tension wheel 6.
Embodiment 2
As shown in Figure 2; Being second kind be prone to the bits staple fibre three is the composite spinning device structural representation; Described three is that composite spinning device comprises the ring spinning frame with front roller 7, is provided with near the feeding jaw of described front roller 7 to be prone to bits staple fibre yarn locator 4, cotton yarn locator 5 and endless tow adjustable tension wheel 6.The described relative position that is prone between bits staple fibre yarn locator 4, cotton yarn locator 5 and the endless tow adjustable tension wheel 6 can be regulated, and described endless tow adjustable tension wheel 6 is being prone between bits staple fibre yarn locator 4 and the cotton yarn locator 5.
Embodiment 3
Adopting embodiment 1 described three of being prone to the bits staple fibre is composite spinning device; To contain kapok rove bar and cotton rove bar rear roller 10, and after drawing-off, form and stretch parallel bits staple fibre yarn (being the kapok yarn) 1 and the cotton yarn 2 of being prone to determining deviation feeding ring spinning frame; To be prone to bits staple fibre yarn 1 and cotton yarn 2 respectively with after being prone to bits staple fibre yarn locator 4 and cotton yarn locator 5 location; Feeding front roller 7 jaws; Endless tow (terylene textured yarn) 3 directly fed front roller 7 jaws through endless tow adjustable tension wheel 6, and forming three is feeding; Be prone to bits staple fibre yarn 1, cotton yarn 2 and endless tow 3 after the output of front roller 7 jaws; Control is prone to the position and endless tow 3 tension force of bits staple fibre yarn 1; Make that to be prone to bits staple fibre yarn 1 at first compound with terylene textured yarn 3 first convergent point outside front roller 7 jaws; Formation is prone to bits staple fibre yarn 1 and terylene textured yarn 3 fiber composite and increases the structural sections 8 that bullet strengthens, then, and through controlling the position of cotton yarn 2; Make structural sections 8 compound at second convergent point with the cotton yarn 2 of front roller 7 jaws again, it is composite yarn 9 that the formation cotton fiber is coated on outer three of protecting.Through regulating the relative position that is prone between bits staple fibre yarn locator 4, cotton yarn locator 5 and the endless tow adjustable tension wheel 6; Adjust the position that is prone to bits staple fibre yarn 1, cotton yarn 2 and endless tow 3 feeding front rollers 7, thereby adjust the position of first convergent point and second convergent point, be prone to bits staple fibre yarn 1 at the first convergent point place with the angle of endless tow 3 and at the angle of the second convergent point place structural sections 8 with cotton yarn 2.Concrete kapok composite spinning technological parameter, as shown in table 1.
Embodiment 4
Adopt embodiment 2 described three be composite spinning device; Adopt bombax cotton and cotton fiber mix rove bar (kapok 90/ cotton fiber 10) and cotton rove bar feeds with the rear roller 10 of a determining deviation by ring spinning frame respectively; After drawing-off, form and stretch parallel bits staple fibre yarn (being that kapok mixes yarn) 1 and the cotton yarn 2 of being prone to; After being prone to bits staple fibre yarn locator 4 and cotton yarn locator 5 location, feed front roller 7 jaws respectively; Simultaneously endless tow (chinlon filament bundle) 3 directly fed front roller 7 jaws through endless tow adjustable tension wheel 6, forming three is feeding.When being prone to bits staple fibre yarn 1, cotton yarn 2 and chinlon filament bundle 3 after the output of front roller 7 jaws; Control is prone to the position and chinlon filament bundle 3 tension force of bits staple fibre yarn 1; Make that to be prone to bits staple fibre yarn 1 at first compound with chinlon filament bundle 3 first convergent point outside front roller 7 jaws; Formation is prone to bits staple fibre yarn 1 and chinlon filament bundle 3 fiber composite and increases the structural sections 8 that bullet strengthens, then, and through controlling the position of cotton yarn 2; Make structural sections 8 compound at second convergent point with the cotton yarn 2 of front roller 7 jaws again, it is composite yarn 9 that the formation cotton fiber is coated on outer three of protecting.Through regulating the relative position that is prone between bits staple fibre yarn locator 4, cotton yarn locator 5 and the endless tow adjustable tension wheel 6; Adjust the position that is prone to bits staple fibre yarn 1, cotton yarn 2 and endless tow 3 feeding front rollers 7, thereby adjust the position of first convergent point and second convergent point, be prone to bits staple fibre yarn 1 at the first convergent point place with the angle of endless tow 3 and at the angle of the second convergent point place structural sections 8 with cotton yarn 2.Concrete kapok composite spinning technological parameter, as shown in table 1.
Embodiment 5
Adopt embodiment 1 described three be composite spinning device; Adopt cotton linter rove bar and cotton rove bar respectively with rear roller 10 feedings of a determining deviation by ring spinning frame; After drawing-off, form and stretch parallel bits staple fibre yarn (being the cotton linter yarn) 1 and the cotton yarn 2 of being prone to; Respectively through being prone to bits staple fibre yarn locator 4 and cotton yarn locator 5, feeding front roller 7; Endless tow (the PPT bicomponent filament yarn bundle) 3 of another system directly feeds front roller 7 jaws through endless tow adjustable tension wheel 6 simultaneously, and forming three is feeding.When being prone to bits staple fibre yarn 1, cotton yarn 2 and endless tow 3 when front roller 7 jaws are exported; Control is prone to the position and endless tow 3 tension force of bits staple fibre yarn 1; Make that to be prone to bits staple fibre yarn 1 at first compound with endless tow 3 first convergent point outside front roller 7 jaws; Formation is prone to bits staple fibre yarn 1 and endless tow 3 fiber composite and increases the structural sections 8 that bullet strengthens, then, and through controlling the position of cotton yarn 2; Make structural sections 8 compound at second convergent point with the cotton yarn 2 of front roller 7 jaws again, it is composite yarn 9 that the formation cotton fiber is coated on outer three of protecting.Through regulating the relative position that is prone between bits staple fibre yarn locator 4, cotton yarn locator 5 and the endless tow adjustable tension wheel 6; Adjust the position that is prone to bits staple fibre yarn 1, cotton yarn 2 and endless tow 3 feeding front rollers 7, thereby adjust the position of first convergent point and second convergent point, be prone to bits staple fibre yarn 1 at the first convergent point place with the angle of endless tow 3 and at the angle of the second convergent point place structural sections 8 with cotton yarn 2.Concrete cotton linter composite spinning technological parameter, as shown in table 1.
Table 1: spinning short fiber bundle symmetry coats the composite spinning technological parameter of rigidity long filament
Figure 2011102428532100002DEST_PATH_IMAGE001
The first convergent point distance and second convergent point distance refer to first convergent point and second convergent point distance to front roller nip respectively.

Claims (7)

1. one kind be prone to the bits staple fibre three is composite spinning device; Comprise ring spinning frame; It is characterized in that, be provided with near the feeding jaw of the front roller of described ring spinning frame (7) and be prone to bits staple fibre yarn locator (4), cotton yarn locator (5) and endless tow adjustable tension wheel (6).
2. three of being prone to the bits staple fibre as claimed in claim 1 are composite spinning device, it is characterized in that, the described bits staple fibre yarn locator (4) that is prone to is positioned between cotton yarn locator (5) and the endless tow adjustable tension wheel (6).
3. three of being prone to the bits staple fibre as claimed in claim 1 are composite spinning device, it is characterized in that, described endless tow adjustable tension wheel (6) is positioned at and is prone between bits staple fibre yarn locator (4) and the cotton yarn locator (5).
4. three of being prone to the bits staple fibre as claimed in claim 1 are composite spinning device; It is characterized in that the described relative position that is prone between bits staple fibre yarn locator (4), cotton yarn locator (5) and the endless tow adjustable tension wheel (6) can be regulated.
5. one kind be prone to the bits staple fibre three is compound spinning method; It is characterized in that; Comprise: adopting described three of being prone to the bits staple fibre of claim 1 is composite spinning device; The rear roller (10) that will contain the rove bar that is prone to the bits staple fibre and cotton rove bar feeding ring spinning frame forms after drawing-off and stretches parallel bits staple fibre yarn (1) and the cotton yarn (2) of being prone to; To be prone to bits staple fibre yarn (1) and cotton yarn (2) respectively with after being prone to bits staple fibre yarn locator (4) and cotton yarn locator (5) location; Feeding front roller (7) jaw directly feeds front roller (7) jaw with endless tow (3) through endless tow adjustable tension wheel (6); Be prone to bits staple fibre yarn (1), cotton yarn (2) and endless tow (3) after the output of front roller (7) jaw; At first; Be prone to bits staple fibre yarn and endless tow (3) first convergent point twisting outside front roller (7) jaw and be compounded to form structural sections (8); Then, structural sections (8) and cotton yarn (2) are compound in the twisting of second convergent point, and forming cotton fiber, to be coated on outer be composite yarn (9) to protect three of being prone to the bits staple fibre.
6. three as claimed in claim 5 is compound spinning method; It is characterized in that; Through regulating the relative position that is prone between bits staple fibre yarn locator (4), cotton yarn locator (5) and the endless tow adjustable tension wheel (6), adjust the position of first convergent point and second convergent point, be prone to the angle of bits staple fibre yarn and endless tow (3) at the first convergent point place and at the angle of the second convergent point place structural sections (8) and cotton yarn (2).
7. three as claimed in claim 5 is compound spinning method, it is characterized in that, the described bits staple fibre that is prone to is bombax cotton, cotton linter, industrial noil and fallen flowers, industrial noil or reuse cotton fibriia.
CN201110242853.2A 2011-08-23 2011-08-23 Three-axis-system composite spinning device and spinning method for tow-apt-to-fall staple Expired - Fee Related CN102312305B (en)

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