CN103268064B - Analog calculation method of ablating silicon nitride by ultrashort pulse laser - Google Patents
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- 229910052581 Si3N4 Inorganic materials 0.000 title claims abstract description 34
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 title claims abstract description 34
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
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Abstract
本发明公布了一种超短脉冲激光烧蚀氮化硅的模拟计算方法,利用Matlab对加工参数进行模拟计算分析,主要步骤包括:建立超短脉冲激光烧蚀氮化硅的烧蚀模型,对计算参数进行初始化;定义等离子体密度边界条件,并通过模型计算在不同模拟参数下的烧蚀阈值、深度和体积;基于计算结果和残留高度模型,对激光烧蚀残留高度进行分析评价,并给出指导参数。本发明可以避免通过反复实验获得加工参数的过程,利用模拟结果可对加工参数进行优化,从而可缩短产品周期,降低加工成本,提高生产效率,因此对超短脉冲激光烧蚀氮化硅的实际加工过程具有重要指导价值。
The invention discloses a simulation calculation method for ultrashort pulse laser ablation of silicon nitride, using Matlab to simulate calculation and analysis of processing parameters, the main steps include: establishing an ablation model for ultrashort pulse laser ablation of silicon nitride, The calculation parameters are initialized; the plasma density boundary conditions are defined, and the ablation threshold, depth and volume under different simulation parameters are calculated through the model; based on the calculation results and the residual height model, the laser ablation residual height is analyzed and evaluated, and given out guidance parameters. The present invention can avoid the process of obtaining processing parameters through repeated experiments, and use the simulation results to optimize the processing parameters, thereby shortening the product cycle, reducing processing costs, and improving production efficiency. The processing process has important guiding value.
Description
技术领域technical field
本发明属于超短脉冲激光微细加工技术领域,特别涉及一种超短脉冲激光烧蚀氮化硅的模拟计算方法。The invention belongs to the technical field of ultrashort pulse laser micromachining, in particular to a simulation calculation method for ultrashort pulse laser ablation of silicon nitride.
背景技术Background technique
随着先进制造技术和工业水平的高速发展,对氮化硅材料的研究也备受关注。由于氮化硅材料具有高化学稳定性、高抗热震性、高硬度、耐高温、耐辐射、耐腐蚀、热硬性好、光学性能优良等特性。因此在光电子、机械、原子能、航空航天等行业得到了广泛应用,并且随着其大量应用于微电子等精密与超精密领域,对其进行微细加工显得尤为重要。但氮化硅属于高硬易脆材料,现有加工方法很难对其进行精密加工,因此要实现对其可控微细去除则成为亟待解决的关键问题。With the rapid development of advanced manufacturing technology and industrial level, research on silicon nitride materials has also attracted much attention. Because silicon nitride materials have the characteristics of high chemical stability, high thermal shock resistance, high hardness, high temperature resistance, radiation resistance, corrosion resistance, good thermohardness, and excellent optical properties. Therefore, it has been widely used in optoelectronics, machinery, atomic energy, aerospace and other industries, and as it is widely used in precision and ultra-precision fields such as microelectronics, it is particularly important to perform microprocessing on it. However, silicon nitride is a high-hard and brittle material, and it is difficult to precisely process it with existing processing methods. Therefore, it is a key problem to be solved to achieve controllable micro-removal of it.
超短脉冲激光微细加工技术是一种利用飞秒激光超快、超强、超高的独特加工特征,通过在极短时间内产生高温高压的等离子体而造成局部微爆,从而实现对材料进行精确去除的微细制造方法。由于飞秒激光与物质相互作用时具有作用区域小,无热效应,加工精度高,可突破衍射极限等独特优势,因此使得精密加工氮化硅成为可能。这不仅克服了其高硬度特性所带来的加工过程中的困难,而且提供了一种高硬易脆材料的精密加工方法,从而提高了加工质量。但由于飞秒激光对氮化硅进行烧蚀时的去除精度不易控制,而且单独通过反复试验来寻找最优工艺参数显得非常繁琐,同时加工效率也得不到保障,因此就迫切需要一种既能方便预测精度而又不失加工效率的方法。基于此,本发明提出了一种超短脉冲激光烧蚀氮化硅的模拟计算方法,而其关键则在于烧蚀模型的建立以及不同参数时模拟计算结果的评价。关于超短脉冲激光烧蚀电介质材料的理论模型和相关建模方法,以下文献均有报道:Ultra-short pulse laser micromachining technology is a unique processing feature of femtosecond laser ultra-fast, ultra-strong, and ultra-high. It generates local micro-explosions by generating high-temperature and high-pressure plasma in a very short time, so as to achieve material processing. Microfabrication method for precise removal. Since the femtosecond laser interacts with matter, it has unique advantages such as small area of action, no thermal effect, high processing precision, and can break through the diffraction limit, which makes it possible to precisely process silicon nitride. This not only overcomes the difficulties in processing caused by its high hardness characteristics, but also provides a precision processing method for high-hard and brittle materials, thereby improving the processing quality. However, since the removal accuracy of femtosecond laser ablation of silicon nitride is not easy to control, and it is very cumbersome to find the optimal process parameters through trial and error alone, and the processing efficiency cannot be guaranteed, so there is an urgent need for a method that is both A method that can conveniently predict accuracy without losing processing efficiency. Based on this, the present invention proposes a simulation calculation method for ultrashort pulse laser ablation of silicon nitride, and the key lies in the establishment of the ablation model and the evaluation of simulation calculation results with different parameters. Regarding the theoretical model and related modeling methods of ultrashort pulse laser ablation of dielectric materials, the following literatures have reported:
美国学者:M.D.Perry,B.C.Stuart,P.S.Banks,et al.Ultrashort-pulse lasermachining of dielectric materials[J].J Appl Phys,1999,85(9):6803-6810.American scholars: M.D.Perry, B.C.Stuart, P.S.Banks, et al.Ultrashort-pulse lasermachining of dielectric materials[J].J Appl Phys,1999,85(9):6803-6810.
法国学者:L.Sudrie,A.Couairon,M.Franco,et al.Femtosecond laser-induceddamage and filamentary propagation in fused silica[J].Phys Rev Lett,2002,89(18):186601.French scholars: L.Sudrie, A.Couairon, M.Franco, et al.Femtosecond laser-induceddamage and filamentary propagation in fused silica[J].Phys Rev Lett,2002,89(18):186601.
美国学者:C.H.Fan,J.Sun,J.P.Longtin.Plasma absorption of femtosecondlaser pulses in dielectrics[J].J Heat Transfer,2002,124(2):275-283.American scholars: C.H.Fan, J.Sun, J.P.Longtin. Plasma absorption of femtosecond laser pulses in dielectrics[J].J Heat Transfer,2002,124(2):275-283.
中国学者:刘青,程光华,王屹山等.飞秒脉冲在透明材料中的三维光存储及其机理[J].光子学报,2003,32(3):276-279.Chinese scholars: Liu Qing, Cheng Guanghua, Wang Yishan, etc. Three-dimensional optical storage and mechanism of femtosecond pulses in transparent materials[J]. Acta Photonica Sinica, 2003,32(3):276-279.
中国学者:李晓溪,贾天卿,冯东海等.超短脉冲照射下氟化锂的烧蚀机理及其超快动力学研究[J].光学学报,2005,25(11):1526-1530.Chinese scholars: Li Xiaoxi, Jia Tianqing, Feng Donghai, etc. Ablation mechanism and ultrafast kinetics of lithium fluoride under ultrashort pulse irradiation[J]. Acta Optics Sinica, 2005,25(11):1526-1530.
通过文献调研分析,国内外学者在研究超短脉冲激光诱导电介质材料时,提出了很多描述雪崩电离过程和光致电离过程的理论模型,并对导带自由电子密度演化规律和材料发生损伤时的临界等离子体密度进行了描述。但这些研究大都侧重于对单个模型及单一因素的讨论,较少有进行系统地多模型综合分析;并且对烧蚀阈值和烧蚀深度的研究很少能全面涉及材料去除过程中的控制参数,对烧蚀体积的研究则多侧重于实验分析。国内学者在此方面的研究主要针对相互作用机理的讨论,并进行了大量实验研究,在理论建模上尚存缺陷,而研究对象则以石英玻璃等材料居多,对氮化硅材料的模拟计算分析相对很少。由于其重要应用背景及目前模拟分析的不足之处,因此寻找一种既能准确表征超短脉冲激光与材料的作用过程,又能对实际去除工艺提供指导参数的方法显得尤为重要。Through literature research and analysis, scholars at home and abroad have proposed many theoretical models describing the process of avalanche ionization and photoionization when studying ultrashort pulse laser-induced dielectric materials, and have studied the evolution law of free electron density in the conduction band and the criticality of material damage. Plasma density is described. However, most of these studies focus on the discussion of a single model and a single factor, and seldom carry out systematic multi-model comprehensive analysis; and studies on ablation threshold and ablation depth rarely fully involve the control parameters in the material removal process. The research on ablation volume focuses more on experimental analysis. Domestic scholars' research in this area is mainly aimed at the discussion of the interaction mechanism, and a large number of experimental studies have been carried out. There are still defects in theoretical modeling, and the research objects are mostly quartz glass and other materials. The simulation calculation of silicon nitride materials Analysis is relatively rare. Due to its important application background and the shortcomings of current simulation analysis, it is particularly important to find a method that can not only accurately characterize the interaction process between ultrashort pulse laser and material, but also provide guidance parameters for the actual removal process.
发明内容Contents of the invention
本发明为解决超短脉冲激光烧蚀氮化硅过程中去除精度不易控制和工艺参数较难确定等问题,为克服现有模拟计算方法的不足,在计算时分别研究单一变量的单独作用和多个变量的共同作用规律,其关键在于:In order to solve the problems that the removal accuracy is difficult to control and the process parameters are difficult to determine in the process of ultrashort pulse laser ablation of silicon nitride, the present invention overcomes the shortcomings of the existing simulation calculation method, and studies the single effect of a single variable and multiple The law of joint action of two variables, the key lies in:
1、对雪崩电离系数和光致电离系数进行预处理时,应先确定电离速率与电场强度的关系,再确定其与能量密度的关系,以便于后续烧蚀阈值模拟计算。1. When preprocessing the avalanche ionization coefficient and photoionization coefficient, the relationship between the ionization rate and the electric field strength should be determined first, and then the relationship between the ionization rate and the energy density should be determined, so as to facilitate the subsequent simulation calculation of the ablation threshold.
2、激光脉冲空间能量分布用高斯函数进行描述,高斯光束可以突破加工衍射极限,从而提高加工精度。2. The spatial energy distribution of laser pulses is described by Gaussian functions, and Gaussian beams can break through the processing diffraction limit, thereby improving processing accuracy.
3、应准确控制导带电子密度达到临界密度时的条件,保证材料在发生损伤的前提下对烧蚀深度、体积和残留高度进行计算。3. The conditions when the conduction band electron density reaches the critical density should be accurately controlled to ensure that the ablation depth, volume and residual height are calculated under the premise of damage to the material.
本发明的目的在于提供一种超短脉冲激光烧蚀氮化硅的模拟计算方法,不仅可以实现对烧蚀精度的控制和工艺参数的优化,而且避免反复试验带来的盲目性,降低加工成本,提高生产效率。The purpose of the present invention is to provide a simulation calculation method for ultrashort pulse laser ablation of silicon nitride, which can not only realize the control of ablation accuracy and the optimization of process parameters, but also avoid blindness caused by repeated trials and reduce processing costs ,Increase productivity.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
A、建立超短脉冲激光烧蚀氮化硅的烧蚀阈值、深度和烧蚀体积模型,并对模型常量进行参数初始化;同时定义所建模型中氮化硅发生烧蚀时的等离子体密度边界条件ρcr为1.6×1021cm-3,并对氮化硅的雪崩电离系数、光致电离系数和导带自由电子密度进行预处理;A. Establish the ablation threshold, depth and ablation volume model of ultrashort pulse laser ablation of silicon nitride, and initialize the parameters of the model constants; at the same time, define the plasma density boundary when ablation of silicon nitride occurs in the built model The condition ρ cr is 1.6×10 21 cm -3 , and the avalanche ionization coefficient, photoionization coefficient and conduction band free electron density of silicon nitride are pretreated;
B、确定激光波长,设定脉宽计算范围为10fs~10ps,对氮化硅烧蚀阈值进行计算。当导带电子密度超过临界等离子体密度,即ρc(x,t)>ρcr时,氮化硅产生损伤,当ρc(x,t)≤ρcr时,须对初始变量进行重新赋值计算;B. Determine the laser wavelength, set the pulse width calculation range to 10fs-10ps, and calculate the silicon nitride ablation threshold. When the electron density in the conduction band exceeds the critical plasma density, that is, when ρ c (x,t) > ρ cr , silicon nitride will be damaged. When ρ c (x, t) ≤ ρ cr , the initial variable must be reassigned calculate;
C、设定激光能量密度取值域为1J/cm2~8J/cm2,基于阈值结果对烧蚀深度进行模拟;在单脉冲烧蚀形貌为圆锥形状的体积建模假设条件下,并定义激光束腰半径,进而利用烧蚀深度模拟结果得到相应条件下的烧蚀体积;所述的体积模型为C. Set the value range of the laser energy density to 1J/cm 2 ~ 8J/cm 2 , and simulate the ablation depth based on the threshold result; under the assumption that the single-pulse ablation morphology is a conical volume modeling assumption, and Define the radius of the laser beam waist, and then use the simulation results of the ablation depth to obtain the ablation volume under the corresponding conditions; the volume model is
式中:V为烧蚀体积,x为烧蚀深度,ω0为束腰半径,Fth为烧蚀阈值,F为能量密度;In the formula: V is the ablation volume, x is the ablation depth, ω 0 is the beam waist radius, F th is the ablation threshold, F is the energy density;
D、建立扫描速度v、线重叠率δ与残留高度Δx的关系模型,定义烧蚀残留高度边界条件,并将阈值和深度模型计算结果加载到残留高度模型中;所述的扫描速度v与残留高度Δx的关系模型为D. Establish the relational model of scanning velocity v, line overlap rate δ and residual height Δx, define the boundary condition of the ablation residual height, and load the threshold and depth model calculation results into the residual height model; the scanning velocity v and the residual height The relationship model of height Δx is
式中:ΔL为在扫描速度方向上的两脉冲间距,ξ为相对残留高度,D为烧蚀直径,f为脉冲频率,x为烧蚀深度;Δx为残留高度,是指烧蚀轮廓峰顶线和轮廓谷底线之间的距离;所述的线重叠率δ与残留高度Δx的关系模型为In the formula: ΔL is the distance between two pulses in the direction of scanning velocity, ξ is the relative residual height, D is the ablation diameter, f is the pulse frequency, x is the ablation depth; Δx is the residual height, which refers to the ablation profile peak The distance between the line and the bottom line of the contour valley; the relationship model between the line overlap rate δ and the residual height Δx is
式中:Δd为烧蚀线间距,Δd=ξd;d为烧蚀线宽度,d=D;In the formula: Δd is the ablation line spacing, Δd=ξd; d is the ablation line width, d=D;
E、对脉冲频率进行赋值,并在能量密度为4.0J/cm2~8.0J/cm2,扫描速度为0~3mm/s条件下对残留高度进行计算。若Δx>Δxmax,不满足要求,应重新输入变量计算,若Δx≤Δxmax,满足加工精度,输出指导参数,完成模拟计算。E. Assign a value to the pulse frequency, and calculate the residual height under the condition that the energy density is 4.0J/cm 2 -8.0J/cm 2 and the scanning speed is 0-3mm/s. If Δx>Δx max does not meet the requirements, the variable calculation should be re-input. If Δx≤Δx max , the processing accuracy is satisfied, and the guidance parameters are output to complete the simulation calculation.
所述的雪崩电离系数为:The avalanche ionization coefficient is:
式中:vs为饱和漂移速率,α(E)为Townsend系数,e为电子电荷,Δ为禁带宽度。Ei、Ep和EkT分别是载流子克服电离、光学声子和热散射效应所需电场强度。Where: v s is the saturation drift rate, α(E) is the Townsend coefficient, e is the electronic charge, and Δ is the forbidden band width. E i , E p and E kT are electric field strengths required for carriers to overcome ionization, optical phonon and thermal scattering effects, respectively.
所述的光致电离系数为:Described photoionization coefficient is:
式中:ω为激光频率,m=memh/(me+mh)为电子空穴对的约化有效质量,me、mh分别为电子和空穴的有效质量;n=<Δ/(hω)+1>表示从价带到导带激发一个电子所要吸收的光子数;U=Δ-e2E2/(4mω2),Φ(z)为Dawson积分。In the formula: ω is the laser frequency, m=m e m h /( me + m h ) is the reduced effective mass of electron-hole pairs, me and m h are the effective masses of electrons and holes respectively; n=<Δ/(hω)+1> indicates the number of photons to be absorbed to excite an electron from the valence band to the conduction band; U=Δ-e 2 E 2 /(4mω 2 ), Φ(z) is the Dawson integral.
所述的烧蚀阈值模型为:The described ablation threshold model is:
式中:ρa0、ρc0分别为初始价带、导带电子密度,ρcr为临界电子密度。Hth=η(Fth);Wth=wPI(Fth),Fth为烧蚀阈值,τ为脉冲宽度。In the formula: ρ a0 , ρ c0 are the initial valence band, conduction band electron density, respectively, ρ cr is the critical electron density. H th =η(F th ); W th =w PI (F th ), F th is the ablation threshold, and τ is the pulse width.
所述的烧蚀深度模型为:The described ablation depth model is:
式中:x为烧蚀深度,h为普朗克常数;N=(<ε>+Δ)/hω,<ε>是等离子体中电子平均能量,WF=[F/Fth]nWPI(Fth),HF=[F/Fth]1/2η(Fth)。In the formula: x is the ablation depth, h is Planck’s constant; N=(<ε>+Δ)/hω, <ε> is the average energy of electrons in the plasma, W F =[F/F th ] n W PI (F th ), HF = [F/F th ] 1/2 η(F th ).
所述的导带自由电子密度方程为:The described conduction band free electron density equation is:
式中:AI项和PI项分别表示雪崩电离、光致电离所造成的导带电子密度变化,Los.项表示载流子的损失。In the formula: the AI term and the PI term represent the change of conduction band electron density caused by avalanche ionization and photoionization, respectively, and the Los. term represents the loss of carriers.
所述的雪崩电离系数和光致电离系数预处理是指通过光强与电场强度、能量密度的关系,最终建立电离系数与能量密度之间的函数并对其计算分析;导带自由电子密度预处理是指利用其表征方程,结合激光的时空表述形式作进一步推导,并由氮化硅的初始导带、价带电子密度等参数进行模拟计算。The avalanche ionization coefficient and photoionization coefficient pretreatment refers to the relationship between light intensity, electric field intensity and energy density, and finally establishes the function between ionization coefficient and energy density and calculates and analyzes it; conduction band free electron density pretreatment It refers to the use of its characterization equations, combined with the spatiotemporal expression of the laser for further derivation, and the simulation calculation is carried out based on the initial conduction band, valence band electron density and other parameters of silicon nitride.
所述的光强与电场强度、能量密度的关系为:The relation of described light intensity and electric field intensity, energy density is:
式中:R0=cμ0为真空阻抗,c为真空光速,μ0为真空磁导率,n0为介质折射率。In the formula: R 0 =cμ 0 is the vacuum impedance, c is the speed of light in vacuum, μ 0 is the vacuum permeability, and n 0 is the refractive index of the medium.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中所采用的模拟计算方法与以往报道的方案相比,充分考虑了超短脉冲激光与氮化硅相互作用时的电子电离方式和电子密度演化规律,可更为真实地反映烧蚀过程中材料的去除机制;1. Compared with the schemes reported in the past, the simulation calculation method used in the present invention fully considers the electron ionization mode and electron density evolution law when the ultrashort pulse laser interacts with silicon nitride, and can more truly reflect the combustion process. The mechanism of material removal during etching;
2、本发明中所采用的模拟计算方法与以往报道的方案相比,各加工参数确定方便且实际生产中便于实现,与模拟结果比对后进行修正,可列入工艺参数数据库,对后续工艺优化具有重要指导价值;2, the simulated calculation method adopted in the present invention is compared with the scheme reported in the past, and each processing parameter is determined conveniently and is easy to realize in actual production, and corrects after comparing with simulation result, can be included in process parameter database, for follow-up process Optimization has important guiding value;
3、本发明中所采用的模拟计算方法与以往报道的方案相比,可灵活运用于加工不同精度、尺寸的产品中,降低设计开发成本的同时又提高了效率,更易于保证加工质量。3. Compared with the schemes reported in the past, the simulation calculation method adopted in the present invention can be flexibly used in the processing of products with different precisions and sizes, which reduces design and development costs while improving efficiency and making it easier to ensure processing quality.
附图说明Description of drawings
本发明共有附图6张,其中:The present invention has 6 accompanying drawings, wherein:
图1是一种超短脉冲激光烧蚀氮化硅的模拟计算方法流程图;Fig. 1 is a flow chart of a simulation calculation method for ultrashort pulse laser ablation of silicon nitride;
图2是氮化硅烧蚀阈值随脉冲宽度的变化规律;Fig. 2 is the change law of silicon nitride ablation threshold with pulse width;
图3是氮化硅烧蚀深度随能量密度的变化规律;Fig. 3 is the change rule of silicon nitride ablation depth with energy density;
图4是氮化硅烧蚀体积随能量密度的变化规律;Fig. 4 is the change law of silicon nitride ablation volume with energy density;
图5(a)、(b)分别是扫描速度和线重叠率对残留高度的影响示意图;Figure 5(a) and (b) are schematic diagrams of the influence of scanning speed and line overlap ratio on residual height, respectively;
图6是残留高度随扫描速度、能量密度和脉冲宽度的变化规律。Fig. 6 is the change law of residual height with scanning speed, energy density and pulse width.
具体实施方式Detailed ways
下面结合附图1-6和实施例对本发明进行进一步说明:如图1所示,一种超短脉冲激光烧蚀氮化硅的模拟计算方法流程图,本发明的实施例要求:在激光波长为780nm条件下,通过模拟计算得到用于指导实际加工的工艺参数。主要包括脉宽为10fs~10ps条件下的损伤阈值;能量密度为1J/cm2~8J/cm2,脉宽为12fs、35fs、220fs时的烧蚀深度和体积以及扫描速度为0~3mm/s,能量密度为4.0J/cm2~8.0J/cm2时的残留高度。具体模拟计算步骤如下:Below in conjunction with accompanying drawing 1-6 and embodiment, the present invention is further described: as shown in Figure 1, a kind of flow chart of the simulation calculation method of ultrashort pulse laser ablation silicon nitride, the embodiment of the present invention requires: at laser wavelength Under the condition of 780nm, the process parameters used to guide the actual processing are obtained through simulation calculations. It mainly includes damage threshold under the condition of pulse width of 10fs~10ps; energy density of 1J/cm 2 ~8J/cm 2 , ablation depth and volume and scanning speed of 0~3mm/ s, residual height when the energy density is 4.0J/cm 2 -8.0J/cm 2 . The specific simulation calculation steps are as follows:
A、建立超短脉冲激光烧蚀氮化硅的烧蚀阈值、深度和烧蚀体积模型,并对模型常量进行参数初始化。通过Matlab软件,在电场强度E=0~350MV/cm,禁带宽度Δ=5.0eV时,计算可得Townsend系数;另由自由电子饱和漂移速率vs=2×107cm/s,真空阻抗R0=376.991Ω,折射率n0=2.0,可计算出雪崩电离速率与能量密度的关系;对于氮化硅材料,从价带到导带激发一个电子所要吸收的光子数n=4,进而在电子空穴对约化有效质量m=0.86me=7.833×10-31kg时,模拟计算出光致电离速率。A. Establish the ablation threshold, depth and ablation volume model of ultrashort pulse laser ablation of silicon nitride, and initialize the parameters of the model constants. Through Matlab software, when the electric field strength E=0~350MV/cm, and the forbidden band width Δ=5.0eV, the Townsend coefficient can be calculated; in addition, the free electron saturation drift rate v s =2×10 7 cm/s, the vacuum impedance R 0 =376.991Ω, refractive index n0=2.0, the relationship between avalanche ionization rate and energy density can be calculated; for silicon nitride materials, the number of photons to be absorbed by exciting an electron from the valence band to the conduction band is n=4, and then in When the reduced effective mass of electron-hole pairs is m=0.86m e =7.833×10 -31 kg, the photoionization rate is calculated by simulation.
B、利用导带自由电子密度演化方程ρc(x,t)对氮化硅烧蚀过程中的电子密度进行描述,其中:初始价带电子密度ρa0=1.10×1023cm-3,初始导带电子密度ρc0=1010cm-3,临界电子密度ρcr=1.6×1021cm-3。当ρc(x,t)>ρcr时,满足烧蚀阈值条件,进而在脉宽为10fs~10ps条件下,计算出氮化硅的短脉冲烧蚀阈值,结果如图2所示,其中τ>10ps时,为长脉冲烧蚀阈值。B. Use the conduction band free electron density evolution equation ρ c (x,t) to describe the electron density during the ablation process of silicon nitride, where: the initial valence band electron density ρ a0 =1.10×10 23 cm -3 , the initial Conduction band electron density ρ c0 =10 10 cm -3 , critical electron density ρ cr =1.6×10 21 cm -3 . When ρ c (x, t) > ρ cr , the ablation threshold condition is satisfied, and then the short pulse ablation threshold of silicon nitride is calculated under the condition of pulse width of 10fs ~ 10ps, the results are shown in Fig. 2, where When τ>10ps, it is the long pulse ablation threshold.
C、基于阈值模拟结果,得到脉宽为12fs、35fs和220fs时的损伤阈值,分别为2.0J/cm2、1.8J/cm2和1.4J/cm2;设定能量密度取值域为1J/cm2~8J/cm2,并计算出烧蚀深度,结果如图3所示。进而在束腰半径ω0=30μm时,通过体积模型分析出不同脉宽时的烧蚀体积,如图4所示;利用图3得到的烧蚀深度曲线,可以选择烧蚀不同深度时所采用的能量密度参数。C. Based on the threshold simulation results, the damage thresholds obtained when the pulse width is 12fs, 35fs and 220fs are respectively 2.0J/cm 2 , 1.8J/cm 2 and 1.4J/cm 2 ; the value range of the energy density is set to 1J /cm 2 ~8J/cm 2 , and calculate the ablation depth, the results are shown in Figure 3. Furthermore, when the beam waist radius ω 0 =30 μm, the ablation volume at different pulse widths is analyzed through the volume model, as shown in Fig. 4; the ablation depth curve obtained in Fig. 3 can be used to select the ablation depth at different depths The energy density parameter of .
D、分别建立扫描速度v、线重叠率δ与残留高度Δx的关系模型,建模示意图如图5(a)、(b)所示;同时,定义烧蚀残留高度边界条件,并将图2得到的烧蚀阈值结果和图3得到的烧蚀深度结果加载到残留高度模型中。D. Establish the relationship model of scanning velocity v, line overlap rate δ and residual height Δx respectively. The modeling diagrams are shown in Figure 5(a) and (b); at the same time, define the boundary conditions of the ablation residual height, and use Figure 2 The obtained ablation threshold results and the ablation depth results obtained in Fig. 3 were loaded into the residual height model.
E、设定脉冲频率为1kHz,能量密度为4.0J/cm2~8.0J/cm2,扫描速度为0~3mm/s,利用扫描速度模型对残留高度进行模拟计算分析,结果如图6所示。根据残留高度要求,可确定加工时所采用的扫描速度、能量密度和脉宽等工艺参数,若Δx>Δxmax,不满足要求,应重新输入变量计算,若Δx≤Δxmax,满足加工精度,输出指导参数,完成模拟计算。E. Set the pulse frequency to 1kHz, the energy density to 4.0J/cm 2 to 8.0J/cm 2 , and the scanning speed to 0 to 3mm/s, and use the scanning speed model to simulate and analyze the residual height. The results are shown in Figure 6 Show. According to the requirements of residual height, the process parameters such as scanning speed, energy density and pulse width used in processing can be determined. If Δx>Δx max does not meet the requirements, the variable calculation should be re-entered. If Δx≤Δx max , the processing accuracy is met. Output guidance parameters to complete the simulation calculation.
上述实施例仅用以说明而非限制本发明的方法方案,任何根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only used to illustrate rather than limit the method scheme of the present invention, and any equivalent replacement or change according to the technical scheme of the present invention and its inventive concept shall fall within the protection scope of the present invention.
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