CN103264893B - High-speed gate structure - Google Patents

High-speed gate structure Download PDF

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Publication number
CN103264893B
CN103264893B CN201310220493.5A CN201310220493A CN103264893B CN 103264893 B CN103264893 B CN 103264893B CN 201310220493 A CN201310220493 A CN 201310220493A CN 103264893 B CN103264893 B CN 103264893B
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Prior art keywords
swing
gate
adapter plate
high speed
plane
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CN201310220493.5A
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CN103264893A (en
Inventor
黄志峰
施晓华
张鑫鑫
刘磊
朱建荣
王宾瑞
黄斌峰
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Nantong Tong Ji Company Limited by Shares
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NANTONG UNIVERSAL MACHINERY CO Ltd
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Abstract

The invention discloses a high-speed gate structure which comprises a base plate, a product inputting mechanism and a driving mechanism, wherein the product inputting mechanism is arranged above a cabin chain of a boxing machine through the base plate, the driving mechanism is arranged on one side of the base plate, the product inputting mechanism comprises N ( the N is larger than or equal to 1) swinging baffles, the swinging baffles are driven to swing through the driving mechanism, and the plane where the swinging baffles are located is perpendicular to the plane where the base plate is located. Each swinging baffle comprises two swinging work positions, namely a first work position and a second work position, in the first work position, the plane where the swinging baffles are located is vertical, and in the second work position, the plane where the swinging baffles are located and the vertical plane form an included angle. The high-speed gate structure has the advantages of being reasonable in design, capable of avoiding frequent starting motions of a servo motor in a positive-negative mode, prolonging the service life of the motor, improving the motional speed of the motor and meeting the requirement that products are rapidly replaced, high in operating speed and long in service life.

Description

High speed gate mechanism
Technical field
The present invention relates to package mechanism field, particularly relate to a kind of speed high, reduce costs, the high speed gate mechanism of long service life.
Background technology
Well-known daily use chemicals production enterprise much domestic at present, owing to being all much purchase external high-speed equipment before, be faced with now the spare part of buying foreign equipment, the time is long, delays the production cycle.Just occurred such problem at toothpaste manufacturing line, the filling speed in the front road of toothpaste can reach 400/minute, the toothpaste box packing machine in road after coupling.But the mechanism be connected between bottle placer and box packing machine is a bottleneck.
Two mechanism is had to realize filling for bottle placer toothpaste out being captured and putting into the conveying wire casing of box packing machine in the market: one puts into after product being captured by mechanical hand, advantage: speed is high, meets high-speed demand, shortcoming: equipment cost is high, maintenance cost is high, and the spare part cycle is long.Another kind of cylinder drivening rod mechanism realizes, and advantage: cost is low, the spare part cycle is short, shortcoming: speed is low, and Cylinder Life is short.
Summary of the invention
The object of the present invention is to provide a kind of speed high, reduce costs, the high speed gate mechanism of long service life.
To achieve these goals, high speed gate mechanism provided by the invention, for being connected the transition mechanism of bottle placer and box packing machine, comprising: substrate, product input mechanism and driver train; Product input mechanism is located at above box packing machine cabin chain by substrate, and driver train is located at substrate side; Product input mechanism comprises N(N >=1) individual swing gate; Swing gate is driven by driver train and swings, and the plane orthogonal at swing gate place is in the plane at substrate place; Swing gate comprises two and swings station; First station: the plane at swing gate place is perpendicular; Second station: plane and the perpendicular at swing gate place have angle.
In some embodiments, product input mechanism also comprises N+1 adapter plate; N+1 adapter plate is all connected to an adapter shaft, and adapter shaft is located at surface by Connection Block, and one end of adapter shaft is provided with rotating handles; Adapter plate is positioned at substrate side, and the plane orthogonal at adapter plate place is in the plane at substrate place, and the plane at adapter plate place is perpendicular; N number of product input slot is formed between N+1 adapter plate.
In some embodiments, swing gate connects a connecting arm near one end of substrate, and connecting arm is connected to substrate by rotating shaft, and N number of swing gate is positioned at below the N number of adapter plate of continuous print, and a long limit of swing gate is connected with the base of adapter plate.
In some embodiments, one end that adapter plate is connected with adapter shaft is connected with contiguous block; Be connected with a spring by baffle plate between two adapter plates in outside, baffle plate is connected to outside contiguous block, is also connected with a displacement monitor outside baffle plate.
In some embodiments, driver train comprises drive motor, the eccentric wheel be connected with drive motor belt of connection substrate and is connected to eccentric swing connecting bar.
In some embodiments, one end that swing connecting bar is not connected with eccentric wheel is connected with an oscillating axle, oscillating axle comprises two swing arms, be respectively the first swing arm and the second swing arm, have angle between the first swing arm and the second swing arm, end and the swing connecting bar of the first swing arm are rotationally connected, and the end of the second swing arm is rotationally connected a master link.
In some embodiments, also comprise N-1 pipe link in addition, pipe link is rotationally connected two adjacent swing gate ends respectively, and one end that master link is not connected with oscillating axle is rotationally connected the swing gate end near oscillating axle.
In some embodiments, drive motor is servomotor.
In some embodiments, eccentric wheel side is provided with photoelectric detection system, and photoelectric detection system and drive motor are connected to PLC control system.
In some embodiments, be provided with positioning plate in product input slot, positioning plate is connected to adapter plate by contiguous block, contiguous block is provided with long lumbar hole, adapter plate upper surface distributes some screw thread knock holees, and long lumbar hole coordinates with screw thread knock hole, and is connected by Bolt to position; Each input slot is provided with datum line away from one end of substrate, and datum line is positioned on straight line.
High speed gate mechanism of the present invention compared with prior art, has the following advantages:
1. high speed gate mechanism of the present invention, servomotor is adopted to be connected with swing gate in conjunction with eccentric wheel, swing connecting bar, oscillating axle and pipe link, driving swing gate swings, realize the function of lifting and discharging to product, mechanism design is reasonable, avoid the action of the frequent positive and negative startup of servomotor, improve service life and the kinematic velocity of motor.
2. high speed gate mechanism of the present invention, meets quick-replaceable requirement of product specification.
3. high speed gate mechanism of the present invention, reasonably solves the transitional link between the bottle placer of high-speed line and box packing machine, has both met requirement at a high speed, meets again structure simple, the requirement that the spare part cycle is short simultaneously.
Accompanying drawing explanation
Fig. 1 Fig. 2 and be the structural representation of high speed gate mechanism of one embodiment of the present invention.
Fig. 3 is the structural representation of displacement monitor in the high speed gate mechanism shown in Fig. 1 and Fig. 2.
Fig. 4 is the front view of the high speed gate mechanism shown in Fig. 1 and Fig. 2.
Fig. 5 is front view when swing gate in the high speed gate mechanism shown in Fig. 1 and Fig. 2 is positioned at the first station.
Fig. 6 is front view when swing gate in the high speed gate mechanism shown in Fig. 1 and Fig. 2 is positioned at the second station.
Fig. 7 is the using state figure of the high speed gate mechanism shown in Fig. 1 and Fig. 2.
Detailed description of the invention
Explanation that the present invention is described in further detail below in conjunction with drawings and the specific embodiments.
Fig. 1 to Fig. 6 show schematically show the high speed gate mechanism according to one embodiment of the present invention.
As shown in Figure 1, Figure 2 and shown in Fig. 7, the high speed gate mechanism for being connected bottle placer and box packing machine of the present invention, comprising: substrate 1, product input mechanism 10 and driver train 20.
As shown in Figure 1 to Figure 3, product input mechanism 10 is located at above box packing machine cabin chain 2 by substrate 1.Product input mechanism 10 comprises N(N >=1) individual swing gate 101 and N+1 adapter plate 102, (in this embodiment of the present invention, swing gate 101 is set to two, and namely N is 2).
Adapter plate 102 is all connected to an adapter shaft 1024, and described adapter shaft 1024 is located at above described substrate 1 by Connection Block 1025, and one end of described adapter shaft 1024 is provided with rotating handles 1026.Thus, when after generation product card machine, when needing the product damaged or block to take out, by rotating handles 1026 can be very fast product input mechanism is lifted, be convenient to personnel and overhaul, clear up.
Adapter plate 102 is positioned at described substrate 1 side, and the plane orthogonal at adapter plate 102 place is in the plane at substrate 1 place, and the plane at adapter plate 102 place is perpendicular, forms 2 product input slots 103 between 3 adapter plates 102.
Swing gate 101 connects a connecting arm 105 near one end of substrate 1, connecting arm 105 is connected by rotating shaft 104 one end, the other end is connected to substrate 1, swing gate 101 while be connected with the base of adapter plate 102, namely swing gate 101 is rotationally connected with below adapter plate 102, and the plane orthogonal at swing gate 101 place is in the plane at substrate 1 place.
As shown in Figure 3, one end that adapter plate 102 is connected with described adapter shaft 1024 is connected with contiguous block 1027, a spring 1029 is connected with by baffle plate 1028 between two the described adapter plates 102 in outside, described baffle plate 1028 is connected to outside contiguous block 1027, is also connected with a displacement monitor 1030 outside described baffle plate 1028.Thus, when there is product card machine, product will have squeese pressure to adapter plate 102, for adapter plate 102, that opposing oscillatory baffle plate 101 is fixed, but when there being squeese pressure, adapter plate will action, and the bed knife of adapter plate is produced by spring 1029, when squeese pressure is greater than the elastic force of spring 1029, adapter plate 102 will drive contiguous block 1027 to swing, and the displacement monitor 1030 that is displaced through that contiguous block 1027 swings passes to PLC control system, and then alarm occurs.Displacement monitor 1030 under detecting abnormal condition, the swinging signal of contiguous block 1027.
As depicted in figs. 1 and 2, positioning plate 1031 is provided with in product input slot 103, positioning plate 1031 is connected to adapter plate 102 by contiguous block 3101, contiguous block 3101 is provided with long lumbar hole 3102, adapter plate 102 upper surface distributes some screw thread knock holees 1021, long lumbar hole 3102 coordinates with screw thread knock hole 1021, and is connected by Bolt to position.Each input slot 103 is provided with datum line 1032 away from one end of substrate 1, and datum line 1032 is positioned on straight line.
Two swing gates 101 are driven by driver train 20 and swing.
As shown in Figures 1 to 4, driver train 20 is located at substrate 1 side.Driver train 20 comprises the drive motor 201 of connection substrate 1, the eccentric wheel 202 be connected with drive motor 201 belt and the swing connecting bar 203 being connected to eccentric wheel 202.One end that swing connecting bar 203 is not connected with eccentric wheel 202 is connected with an oscillating axle 204, oscillating axle 204 comprises two swing arms, be respectively the first swing arm 2041 and the second swing arm 2042, have angle between the first swing arm 2041 and the second swing arm 2042, end and the swing connecting bar 203 of the first swing arm 2041 are rotationally connected, and the end of the second swing arm 2042 is rotationally connected a master link 30.Also comprise 1 pipe link 301 in addition, pipe link 301 two ends are rotationally connected two swing gate 101 ends, and one end that master link 30 is not connected with oscillating axle 204 is rotationally connected swing gate 101 end near oscillating axle 204.
Wherein, drive motor 201 is servomotor.
As shown in Figure 4, drive motor 201 rotates along M direction, by belt drive eccentric wheel 202 with drive motor 201 synchronous axial system, swing connecting bar 203 is swung along N direction, thus oscillating axle 204 is swung along H direction, and then drive to swing gate 101 by master link 30 and pipe link 301, swing gate 101 is swung along L direction.
As shown in Figure 5 and Figure 6, swing gate 101, when swinging along L direction, comprises two and swings station: the first station A and the second station B.First station A: the plane at swing gate 101 place is perpendicular; Second station B: plane and the perpendicular at swing gate 101 place are at 45 °.
As shown in Figure 4, eccentric wheel 202 side is provided with photoelectric detection system 2021, and photoelectric detection system 2021 and drive motor 201 are connected to PLC control system.
High speed gate mechanism of the present invention, from bottle placer product introduction product input slot 103 out, the head of product withstands the positioning plate 1031 of this mechanism.According to the difference of product length, regulate contiguous block 3101 to be positioned at the position of adapter plate 102, during adjustment, with the afterbody of product and datum line 1032, it is as the criterion.
Equipment (bottle placer) product out when upstream slides in product input slot 103, and swing gate 101 is positioned at the second station B, at 45 ° with adapter plate 102, prevents product from falling into box packing machine; After the equipment (box packing machine) in downstream provides signal, drive motor 201 action, drive swing gate 101 to be positioned at the first station A, become 180 ° with adapter plate, product is fallen in the delivery chute 21 of box packing machine.
Photoelectric detection system 2021 passes to PLC control system the speed that eccentric wheel 202 rotates, and controls the rotation of servomotor, by the speed of the tune speed control mechanism action of servomotor, meets the demand of producing.
In sum, high speed gate mechanism of the present invention, from upstream equipment bottle placer product out by transition load-transfer device, enter gate mechanism, by the time of the opening and closing of control door, what realize with the cabin chain of capsule machine is synchronous, so make product energy correct fall in groove, enter the operation of next step mounted box.High speed gate mechanism of the present invention, reasonable in design, avoid the action of the frequent positive and negative startup of servomotor, improve service life and the kinematic velocity of motor; Meet the quick-replaceable requirement of product; Running high speed, long service life.

Claims (9)

1. high speed gate mechanism, for being connected the transition mechanism of bottle placer and box packing machine, is characterized in that, comprising: substrate (1), product input mechanism (10) and driver train (20); Described product input mechanism (10) is located at above box packing machine cabin chain by described substrate (1), and described driver train (20) is located at described substrate (1) side; Described product input mechanism (10) comprises N(N >=1) individual swing gate (101); Described swing gate (101) is driven by described driver train (20) and swings, and the plane orthogonal at described swing gate (101) place is in the plane at described substrate (1) place; Described swing gate (101) comprises two and swings station; First station (A): the plane at described swing gate (101) place is perpendicular; Second station (B): plane and the described perpendicular at described swing gate (101) place have angle; Described product input mechanism (10) also comprises N+1 adapter plate (102); N+1 described adapter plate (102) is all connected to an adapter shaft (1024), and described adapter shaft (1024) is located at described substrate (1) top by Connection Block (1025), and one end of described adapter shaft (1024) is provided with rotating handles (1026); Described adapter plate (102) is positioned at described substrate (1) side, and the plane orthogonal at described adapter plate (102) place is in the plane at described substrate (1) place, and the plane at described adapter plate (102) place is perpendicular; N number of product input slot (103) is formed between a described N+1 adapter plate (102).
2. high speed gate mechanism according to claim 1, it is characterized in that, described swing gate (101) connects a connecting arm (105) near one end of described substrate (1), described connecting arm (105) is connected to described substrate (1) by rotating shaft (104), N number of described swing gate (101) is positioned at the N number of adapter plate of continuous print (102) below, and a long limit of described swing gate (101) is connected with the base of described adapter plate (102).
3. high speed gate mechanism according to claim 1, is characterized in that, one end that described adapter plate (102) is connected with described adapter shaft (1024) is connected with contiguous block (1027); Be connected with a spring (1029) by baffle plate (1028) between two the described adapter plates (102) in outside, described baffle plate (1028) is connected to contiguous block (1027) outside, and described baffle plate (1028) outside is also connected with a displacement monitor (1030).
4. the high speed gate mechanism according to Claims 2 or 3, it is characterized in that, described driver train (20) comprises the drive motor (201) connecting described substrate (1), the eccentric wheel (202) be connected with drive motor (201) belt and the swing connecting bar (203) being connected to eccentric wheel (202).
5. high speed gate mechanism according to claim 4, it is characterized in that, one end that described swing connecting bar (203) is not connected with described eccentric wheel (202) is connected with an oscillating axle (204), described oscillating axle (204) comprises two swing arms, be respectively the first swing arm (2041) and the second swing arm (2042), have angle between described first swing arm (2041) and the second swing arm (2042), end and the described swing connecting bar (203) of described first swing arm (2041) are rotationally connected, the end of described second swing arm (2042) is rotationally connected a master link (30).
6. high speed gate mechanism according to claim 5, it is characterized in that, also comprise N-1 pipe link (301) in addition, described pipe link (301) is rotationally connected two adjacent swing gate (101) ends respectively, and one end that described master link (30) is not connected with described oscillating axle (204) is rotationally connected a swing gate (101) end near described oscillating axle (204).
7. high speed gate mechanism according to claim 6, is characterized in that, described drive motor (201) is servomotor.
8. high speed gate mechanism according to claim 7, is characterized in that, described eccentric wheel (202) side is provided with photoelectric detection system (2021), and described photoelectric detection system (2021) and drive motor (201) are connected to PLC control system.
9. high speed gate mechanism according to claim 8, it is characterized in that, positioning plate (1031) is provided with in described product input slot (103), described positioning plate (1031) is connected to described adapter plate (102) by contiguous block (3101), described contiguous block (3101) is provided with long lumbar hole (3102), described adapter plate (102) upper surface distributes some screw thread knock holees (1021), described long lumbar hole (3102) coordinates with described screw thread knock hole (1021), and is connected by Bolt to position; Each described input slot (103) is provided with datum line (1032) away from one end of described substrate (1), and described datum line (1032) is positioned on straight line.
CN201310220493.5A 2013-06-05 2013-06-05 High-speed gate structure Active CN103264893B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106006109A (en) * 2016-07-08 2016-10-12 佛山市中灏科技有限公司 Conveying device for plate
CN107915040A (en) * 2017-12-20 2018-04-17 贵阳普天物流技术有限公司 A kind of electrodynamic type bar cigarette stopper-releaser of bag carrier

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US6854588B1 (en) * 2003-06-16 2005-02-15 Allpax Products, Inc. Tray conveyor/loading system
CN201086853Y (en) * 2007-01-19 2008-07-16 珐玛珈(广州)包装设备有限公司 Sheet shaped macrotype materiel granule counting machine
CN102328810A (en) * 2011-06-30 2012-01-25 温少松 Low-noise, vibration-scratch-proof and automatic screw feeder and control process

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JPH03192017A (en) * 1989-12-19 1991-08-21 Matsushita Electric Works Ltd Parts transport device
JPH11106033A (en) * 1997-10-08 1999-04-20 Ito Seimitsu Seisakusho:Kk Transfer device of work

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Publication number Priority date Publication date Assignee Title
US6854588B1 (en) * 2003-06-16 2005-02-15 Allpax Products, Inc. Tray conveyor/loading system
CN201086853Y (en) * 2007-01-19 2008-07-16 珐玛珈(广州)包装设备有限公司 Sheet shaped macrotype materiel granule counting machine
CN102328810A (en) * 2011-06-30 2012-01-25 温少松 Low-noise, vibration-scratch-proof and automatic screw feeder and control process

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Owner name: NANTONG UNIVERSAL MACHINERY CO., LTD.

Free format text: FORMER NAME: NANTONG UNIVERSAL MACHINERY MANUFACTURING CO., LTD.

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Address after: 226000 Nantong City, Gangzha province city gate road, No. 117, No.

Patentee after: Nantong Tong Ji Company Limited by Shares

Address before: 226000 Nantong City, Gangzha province city gate road, No. 117, No.

Patentee before: Nantong Universal Machinery Co., Ltd.