CN103240800A - Composite insulation board production line - Google Patents
Composite insulation board production line Download PDFInfo
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- CN103240800A CN103240800A CN2012100240735A CN201210024073A CN103240800A CN 103240800 A CN103240800 A CN 103240800A CN 2012100240735 A CN2012100240735 A CN 2012100240735A CN 201210024073 A CN201210024073 A CN 201210024073A CN 103240800 A CN103240800 A CN 103240800A
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Abstract
The invention discloses a composite insulation board production line which comprises a production line frame body. The composite insulation board production line is characterized in that the production line frame body is provided with a conveying device. A first blanking device, a second blanking device, a third blanking device and a fourth blanking device are sequentially arranged on the production line frame body in the same direction. A moving lifting frame device is arranged at one end of the production line frame body adjacent to the fourth blanking device, gridding cloth laying devices are arranged on two sides of the first blanking device, a gridding cloth laying device is arranged between the second blanking device and the third blanking device, gridding cloth laying devices are arranged on two sides of the fourth blanking device, and a plurality of scraping devices are evenly distributed on the production line frame body. The composite insulation board production line has the advantages that yield, production quality and the device utilization rate are high, personnel investment is less, automation degree is high, production line operation is performed, and the composite insulation board production line is suitable for production occasions of FS composite insulation boards.
Description
Technical field
The present invention relates to a kind of complex heat-preservation board assembly line.。
Background technology
The FS composite insulation boards has that fire protecting performance is good, high insulating effect, quality are light, the advantage of easy construction, long service life etc., is extensively selected to use so more and more build occasion.But the existing equipment of not producing composite insulation boards, so some adverse factors have been caused for its popularization production and application.
Summary of the invention
The present invention is in order to remedy the deficiencies in the prior art, and a kind of product quality height, output height, utilization rate of equipment and installations height, complex heat-preservation board assembly line easy to use are provided.
The present invention includes the production line support body, its special character is: described production line support body is provided with conveying device, described production line support body is according to being provided with the blanking device I on the same direction successively, the blanking device II, blanking device III and blanking device IV, the end that described production line support body is adjacent with the blanking device IV is provided with the travelling bridge device, the both sides of described blanking device I are provided with lapping lattice cloth apparatus, be provided with lapping lattice cloth apparatus between blanking device II and the blanking device III, the both sides of blanking device IV are provided with lapping lattice cloth apparatus, and a plurality of devices that strike off evenly distribute on the described production line support body.
Mould is positioned on the conveyer belt of conveying device, be transported to the lapping lattice cloth apparatus place at blanking device I forward position place, be laid grid cloth on the mould this moment, be transported to the feed opening position at blanking device I place then, lay one deck adhesive mortar at grid cloth, strike off by striking off device, lapping lattice cloth apparatus on the blanking device I rearward position re-lays one deck grid cloth then, this moment is by manually placing the XPS plate thereon, and then be transported to the feed opening place of blanking device II forward, lay one deck adhesive mortar this moment, through after striking off device and striking off, arrive lapping lattice cloth apparatus place, lay grid cloth, continue to be transported to forward the feed opening place at blanking device III place, lay one deck thermal insulation mortar this moment, strike off by striking off device, lapping lattice cloth apparatus re-lays one deck grid cloth then, be transported to the feed opening place at blanking device IV place forward, re-lay one deck adhesive mortar this moment, strike off by striking off device, lapping lattice cloth apparatus re-lays one deck grid cloth then, continue to transport forward, striking off device by at least 3 again strikes off, this moment, the basic process of production of whole composite insulation boards finished, and continued then by the speed motor that adds of its front end the FS composite insulation boards of moulding to be transported on the turning rolls that arrives the travelling bridge device, and the electric block on this moment its top travelling bridge is sling mould, be transported to the FS maintenance with on the grillage, piling is transported after maintenance is intact, and whole process of production finishes.
Described blanking device comprises and is respectively equipped with stirring system, control system and water metering device on the bracing frame, correspondence arranges feeding system and automatic weighing device on the top of described stirring system, the bottom is provided with feed opening, described stirring system is provided with automatic weighing device, and described control system and water metering device are arranged at a side of stirring system.Blanking device I, blanking device II, blanking device III are identical with the structure that the blanking device IV adopts, and by the feeding system feeding, stirring system stirs material, feed opening discharging then, this process personnel less investment, utilization rate of equipment and installations height.
Described feeding system comprises transmission device, guide rail and feeding cart, and described transmission device is arranged at the guide rail position corresponding with the stirring system top, and the other end of guide rail is arranged in the hopper hole, and guide rail is provided with feeding cart.Guide rail one end is arranged at the charging aperture place at agitating device top, and an end is arranged in the hopper hole of bottom setting, and travelling car carries material from the hopper hole and is transported to the charging aperture place by the drive of transmission device, the convenient use.
The described device that strikes off comprises stake body, scraper plate, adjustment handwheel, leading screw and runner, described stake body is connected with the adjustment handwheel by leading screw, one side of described stake body is provided with scraper plate, described scraper plate connects by the connector that leading screw is provided with, and described connector is provided with runner.The FS composite insulation boards is at the diverse location place of production line, its thickness difference, the scraper plate that strikes off this moment in the device just need be regulated according to its thickness, can be by regulating the adjustment handwheel at leading screw top, adjust the distance that contacts between scraper plate and the FS composite insulation boards, as shown in Figure 4, thus realize the operation that strikes off at diverse location place.
Described lapping lattice cloth apparatus comprises support body, runner I and runner II, described support body top one side is provided with fixed block, the top of described fixed block is provided with the runner I, on the middle part of described support body and the bottom of corresponding runner I is provided with the runner II, the opposite side of described support body is provided with and strikes off device, and the described device that strikes off comprises stake body, adjusts handwheel, leading screw and runner.Grid cloth is wound on the runner I from the runner II, and then be wound into striking off on the runner in the device that its support body abuts against, this runner can be according to the rotation of adjusting handwheel, the distance between up-down adjustment and the FS composite insulation boards, as shown in Figure 7, make it to meet the production needs.
Described conveying device comprises driving motor, conveyer belt, driving wheel, follower, carrying roller, bearing block, reverse expansion tightening wheel I, reverse expansion tightening wheel II peace strap clamp, one end of described production line support body is provided with driving wheel, the other end is provided with follower, be provided with a plurality of carrying rollers by bearing block on the production line support body between the two, the described production line support body bottom corresponding with follower is provided with reverse expansion tightening wheel I and reverse expansion tightening wheel II, described driving motor drives driving wheel and is connected with reverse expansion tightening wheel II by belt, oppositely the expansion tightening wheel II is connected with reverse expansion tightening wheel I by belt, oppositely the expansion tightening wheel I is connected with follower, and described initiatively taking turns to is provided with conveyer belt between the follower.Driving wheel with oppositely between the expansion tightening wheel I belt is connected transmission, wherein belt supports by belt clamp and keeps operation, belt clamp is arranged on the column of setting between the two, as shown in Figure 5.
Described mobile hanging apparatus comprises that top is provided with the hoisting bracket of travelling bridge, electric block, turning rolls, and described electric block is arranged on the travelling bridge, and correspondence arranges turning rolls on the ground, bottom of travelling bridge.Electric block is sling and is transported to moulding FS composite insulation boards on the turning rolls, moves to the FS maintenance then with on the grillage, carries out piling, transports after maintenance is intact.
The beneficial effect of complex heat-preservation board assembly line of the present invention: output height, product quality height, utilization rate of equipment and installations height, personnel's less investment, automaticity height, pipelining are suitable for FS composite insulation boards production occasion and use.
Description of drawings
Fig. 1 is front view of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of blanking device;
Fig. 4 is the structural representation that strikes off device;
Fig. 5 is for producing the structural representation of coil holder body;
Fig. 6 is the left view of Fig. 5;
Fig. 7 is the structural representation of lapping lattice cloth apparatus;
Fig. 8 is the cross sectional view of the FS composite insulation boards produced of production line for this reason;
Fig. 9 is the front view of travelling bridge device;
Figure 10 is the vertical view of Fig. 9;
Among the figure: 1, the production line support body, 2, conveying device, 3, the blanking device I, 4, the blanking device II, 5, the blanking device III, 6, the blanking device IV, 7, the travelling bridge device, 8, driving motor, 9, conveyer belt, 10, driving wheel, 11, follower, 12, carrying roller, 13, bearing block, 14, reverse expansion tightening wheel I, 15, reverse expansion tightening wheel II, 16, belt clamp, 17, belt, 18, bracing frame, 19, feeding system, 20, feed opening, 21, transmission device, 22, guide rail, 23, feeding cart, 24, helper, 25, strike off device, 26, the lapping lattice cloth apparatus of blanking device I, 26.1, lapping lattice cloth apparatus, 27, stake body, 28, scraper plate, 29, adjust handwheel, 30, leading screw, 31, support body, 32, the runner I, 33, the runner II, 34, fixed block, 35, add speed motor, 36, set of molds is shelved, and 37, rotating shaft, 38, the roller assembly, 39, travelling bridge, 40, turning rolls, 41, electric block, 42, FS maintenance grillage, 43, hoisting bracket, 44, the bonding enhancement Layer, 45, the insulation transition zone, 46, tack coat, 47, heat-insulation layer, 48, the bottom adhesive enhancement Layer, 49, grid cloth winding direction, 50, grid cloth, 51, runner, 52, the production technology direction.
The specific embodiment
The present invention is further illustrated below in conjunction with accompanying drawing:
Accompanying drawing is a kind of specific embodiment of the present invention, this embodiment comprises production line support body 1, described production line support body 1 is provided with conveying device 2, described production line support body 1 is according to being provided with blanking device I 3 on the same direction successively, blanking device II 4, blanking device III 5 and blanking device IV 6, described production line support body 1 and blanking device IV 6 adjacent ends are provided with travelling bridge device 7, the both sides of described blanking device I 3 are provided with lapping lattice cloth apparatus, be provided with lapping lattice cloth apparatus between blanking device II 4 and the blanking device III 5, the both sides of blanking device IV 6 are provided with lapping lattice cloth apparatus, and a plurality of devices 25 that strike off evenly distribute on the described production line support body 1.Described blanking device comprises and is respectively equipped with stirring system, control system and water metering device on the bracing frame 18, correspondence arranges feeding system 19 and automatic weighing device on the top of described stirring system, the bottom is provided with feed opening 20, described stirring system 2 is provided with automatic weighing device 5, and described control system 4 and water metering device 3 are arranged at a side of stirring system 2.Described feeding system 19 comprises transmission device 21, guide rail 22 and feeding cart 23, and described transmission device 21 is arranged at guide rail 22 position corresponding with the stirring system top, and the other end of guide rail 22 is arranged in the hopper hole, and guide rail 22 is provided with feeding cart 23.The described device 25 that strikes off comprises stake body 27, scraper plate 28, adjusts handwheel 29, leading screw 30 and runner 51, described stake body 27 is connected with by leading screw 30 and adjusts handwheel 29, one side of described stake body 27 is provided with scraper plate 28, described scraper plate 28 connects by the connector 31 that leading screw 30 is provided with, and described connector 31 is provided with runner 51.Described lapping lattice cloth apparatus comprises support body 31, runner I 32 and runner II 33, described support body 31 tops one side is provided with fixed block 34, the top of described fixed block 34 is provided with runner I 32, on the middle part of described the support body 31 and bottom of corresponding runner I 32 is provided with runner II 33, the opposite side of described support body 31 is provided with and strikes off device 25, and the described device 25 that strikes off comprises stake body 27, adjusts handwheel 29, leading screw 30 and runner 51.Described conveying device 2 comprises driving motor 8, conveyer belt 9, driving wheel 10, follower 11, carrying roller 12, bearing block 13, reverse expansion tightening wheel I 14, reverse expansion tightening wheel II 15 peaceful strap clamps 16, one end of described production line support body 1 is provided with driving wheel 10, the other end is provided with follower 11, be provided with a plurality of carrying rollers 12 by bearing block 13 on the production line support body 1 between the two, described production line support body 1 and follower 11 corresponding the bottom be provided with reverse expansion tightening wheel I 14 and reverse expansion tightening wheel II 15, described driving motor 8 drives driving wheel 10 and is connected with reverse expansion tightening wheel II 15 by belt, oppositely expansion tightening wheel II 15 is connected with reverse expansion tightening wheel I 14 by belt, oppositely expansion tightening wheel I 14 is connected with follower 11, and described driving wheel 10 is provided with conveyer belt 9 between the follower 11.Described mobile hanging apparatus 7 comprises that top is provided with the hoisting bracket 43 of travelling bridge 39, electric block 41, turning rolls 40, and described electric block 41 is arranged on the travelling bridge 39, and correspondence arranges turning rolls 40 on the ground, bottom of travelling bridge 39.
The present invention in use, after at first set of molds being shelved 36 preparations, transport by conveying device 2 then, this moment, driving motor 8 drive conveyer belts 9 rotated, conveyer belt 9 one ends are provided with driving wheel 10, the other end is provided with follower 11, between support by carrying roller 12, carrying roller 12 is provided with rotating shaft 37, driving wheel 10 is connected transmission with the reverse expansion tightening wheel I 14 that production line support body 1 is provided with by belt 17, oppositely expansion tightening wheel I 14 is connected transmission by belt with reverse expansion tightening wheel II 15 again, give follower 11 with transmission of power at last, this moment, conveyer belt 9 just can rotate, this moment, mould at first was transported to the lapping lattice cloth apparatus position of blanking device I 3 front sides, lay one deck grid cloth then thereon, be transported to the feed opening place at blanking device I place after having spread, lay one deck bottom bonding layer of sand this moment, arrive first then and strike off the device place, strike off by the scraper plate on it, and then the lapping lattice cloth apparatus place at arrival blanking device I 3 rear side places, laying one deck grid cloth, after having spread, transport forward, this moment is by manually placing the XPS plate thereon, continue to be transported to the feed opening place at blanking device II 4 places, lay one deck adhesive mortar on it this moment again, strike off by the scraper plate that strikes off in the device then, be transported to lapping lattice cloth apparatus position, lay one deck grid cloth thereon, be transported to the feed opening place at blanking device III 5 places forward, lay one deck thermal insulation mortar, and then strike off by striking off device, arrive lapping lattice cloth apparatus place, re-lay one deck grid cloth, continue operation forward, arrive the feed opening place at blanking device IV 6 places, lay one deck bonding mortar, strike off by striking off device then, finally by crossing last lapping lattice cloth apparatus, re-lay one deck grid cloth, strike off device finally by crossing at least three, be transported to travelling bridge device 7 places that front end arranges after it is struck off, be provided with in this process and add speed motor 35, can accelerate to be transported on the turning rolls 40 in the travelling bridge device 7, the electric block 41 on it will be sling the mould of coming at this moment, is transported to the FS maintenance with on the grillage 42 along travelling bridge 39 then, piling, transport after maintenance is intact, this moment, the process of whole production line was finished, and is easy to operate, the output height.
In addition, the feed opening of each blanking device all adopts can regulate cutting mode, and blanking what can regulate so easily, in the convenient control FS composite insulation boards forming process, and every layer thickness.
Grid cloth difference as required can be used heat insulating inner wall glass fiber reticular cloth and exterior-wall heat insulation grid cloth.Wherein the heat insulating inner wall alkali-resistant glass fiber mesh is to be that base material forms through applying the modified acrylic ester copolymer glue again with middle alkali or alkali-free glass fibre grid cloth.Have characteristics such as light weight, high-strength, heatproof, alkaline-resisting, waterproof, corrosion-resistant, freedom from cracking, dimensionally stable.Can effectively avoid the cracking that coat of plaster integral surface tension force shrinks and external force causes, frivolous grid cloth often is used in metope renovation and heat insulating inner wall.Exterior-wall heat insulation grid cloth (fiberglass gridding cloth) is to be raw material with middle alkali or alkali-free glass fibre yarn, and being made into fiberglass gridding cloth is base material, again through applying a kind of development of new type alkali-resistant fibre product that forms after the oven dry of acrylic acid copolymer fluid.This product has Stability Analysis of Structures, the intensity height, and alkaline resistance properties is good, and is anticorrosion, and characteristics such as cracking resistance strengthen best results, and construction is simple, easily row.Mainly be applicable to cement, gypsum, body of wall, building and other structures surfaces externally and internally strengthen, and anticracking is a kind of building material of exterior-wall heat insulation engineering.
Some groups of roller assemblies 38 evenly distribute respectively on the both sides of production line support body 1, when mould moves at the conveyer belt 9 of production line support body 1, roller assembly 38 plays spacing effect, the restriction mould is walked toward both sides, guarantee the traffic direction of mould, roller assembly 38 is made up of a small rack and a bearing, and Bearing support limits it and moves to both sides on the limit of production mould.
Claims (7)
1. complex heat-preservation board assembly line, comprise production line support body (1), it is characterized in that: described production line support body (1) is provided with conveying device (2), described production line support body (1) is according to being provided with blanking device I (3) on the same direction successively, blanking device II (4), blanking device III (5) and blanking device IV (6), the end that described production line support body (1) is adjacent with blanking device IV (6) is provided with travelling bridge device (7), the both sides of described blanking device I (3) are provided with lapping lattice cloth apparatus, be provided with lapping lattice cloth apparatus between blanking device II (4) and the blanking device III (5), the both sides of blanking device IV (6) are provided with lapping lattice cloth apparatus, and described production line support body (1) is gone up a plurality of devices (25) that strike off that evenly distribute.
2. complex heat-preservation board assembly line according to claim 1, it is characterized in that: described blanking device comprises bracing frame (18), be respectively equipped with stirring system, control system and water metering device on it, correspondence arranges feeding system (19) on the top of described stirring system, the bottom is provided with feed opening (20), and described control system and water metering device are arranged at a side of stirring system.
3. complex heat-preservation board assembly line according to claim 2, it is characterized in that: described feeding system (19) comprises transmission device (21), guide rail (22) and feeding cart (23), described transmission device (21) is arranged at guide rail (22) position corresponding with the stirring system top, the other end of guide rail (22) is arranged in the hopper hole, and guide rail (22) is provided with feeding cart (23).
4. complex heat-preservation board assembly line according to claim 1, it is characterized in that: the described device (25) that strikes off comprises stake body (27), scraper plate (28), adjusts handwheel (29), leading screw (30) and runner (51), described stake body (27) is connected with by leading screw (30) and adjusts handwheel (29), one side of described stake body (27) is provided with scraper plate (28), described scraper plate (28) connects by the connector (31) that leading screw (30) is provided with, and described connector (31) is provided with runner (51).
5. according to claim 1 or 4 described complex heat-preservation board assembly lines, it is characterized in that: described lapping lattice cloth apparatus comprises support body (31), runner I (32) and runner II (33), described support body (31) top one side is provided with fixed block (34), the top of described fixed block (34) is provided with runner I (32), on the middle part of described support body (31) and the bottom of corresponding runner I (32) is provided with runner II (33), the opposite side of described support body (31) is provided with and strikes off device (25), and the described device (25) that strikes off comprises stake body (27), adjust handwheel (29), leading screw (30) and runner (51).
6. complex heat-preservation board assembly line according to claim 1, it is characterized in that: described conveying device (2) comprises driving motor (8), conveyer belt (9), driving wheel (10), follower (11), carrying roller (12), bearing block (13), reverse expansion tightening wheel I (14), the reverse peaceful strap clamp of expansion tightening wheel II (15) (16), one end of described production line support body (1) is provided with driving wheel (10), the other end is provided with follower (11), production line support body (1) is between the two gone up and is provided with a plurality of carrying rollers (12) by bearing block (13), described production line support body (1) corresponding with follower (11) the bottom be provided with reverse expansion tightening wheel I (14) and reverse expansion tightening wheel II (15), described driving motor (8) drives driving wheel (10) and is connected with reverse expansion tightening wheel II (15) by belt, oppositely expansion tightening wheel II (15) is connected with reverse expansion tightening wheel I (14) by belt, oppositely expansion tightening wheel I (14) is connected with follower (11), and described driving wheel (10) is provided with conveyer belt (9) between the follower (11).
7. complex heat-preservation board assembly line according to claim 1, it is characterized in that: described mobile hanging apparatus (7) comprises that top is provided with the hoisting bracket of travelling bridge (39) (43), electric block (41), turning rolls (40), described electric block (41) is arranged on the travelling bridge (39), and correspondence arranges turning rolls (40) on the ground, bottom of travelling bridge (39).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210024073.5A CN103240800B (en) | 2012-02-03 | 2012-02-03 | Composite insulation board production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210024073.5A CN103240800B (en) | 2012-02-03 | 2012-02-03 | Composite insulation board production line |
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| CN103240800A true CN103240800A (en) | 2013-08-14 |
| CN103240800B CN103240800B (en) | 2015-06-24 |
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| CN106166794A (en) * | 2016-08-26 | 2016-11-30 | 中民筑友科技投资有限公司 | A kind of preform production line |
| CN106378864A (en) * | 2016-08-30 | 2017-02-08 | 山东源根化学技术研发有限公司 | Multi-functional plate production line |
| CN106671254A (en) * | 2016-11-22 | 2017-05-17 | 舒子杨 | One-time forming printing production line and production method for heat preservation plate |
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| CN107538606A (en) * | 2016-06-27 | 2018-01-05 | 湖南晨熙绿色建筑产业有限公司 | The production line and production method of a kind of heat preservation dismounting-free formwork |
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Address after: 250108 No.1 Yuhua Road, Huashan Industrial Park, Licheng District, Jinan City, Shandong Province Patentee after: SHANDONG QIXING INDUSTRIAL Co.,Ltd. Address before: 250108 No.1 Yuhua Road, Huashan Town, Licheng District, Jinan City, Shandong Province Patentee before: Jinan High-new Development Zone Qixing Industrial Co.,Ltd. |