CN205502535U - Slip casting containment structure - Google Patents

Slip casting containment structure Download PDF

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Publication number
CN205502535U
CN205502535U CN201620327843.7U CN201620327843U CN205502535U CN 205502535 U CN205502535 U CN 205502535U CN 201620327843 U CN201620327843 U CN 201620327843U CN 205502535 U CN205502535 U CN 205502535U
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grouting
thick liquid
plastering
wall
wall brick
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刘合敏
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Yangtze Normal University
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Yangtze Normal University
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Abstract

The utility model discloses a slip casting containment structure, slip casting container have one and lie in the export top that the wall brick holds the case and overlook the play thick liquid portion that the orientation is the rectangle, go out the thick liquid position in the export upside edge position that the wall brick holds the case have with the slip casting mouth that export the length unanimity, its characterized in that goes out and to be provided with out the thick liquid pivot in the same direction as slip casting mouth length direction in the thick liquid portion, goes out that the slip casting container is extended to thick liquid pivot one end and a play thick liquid control motor that is fixed in slip casting outside the container links to each other, goes out in the thick liquid pivot to put bilateral symmetry along axis central point and distribute and have helical blade, goes out uprightly after the thick liquid portion to be provided with a cylindric metrological control portion to a position in the middle part of the thick liquid pivot. The utility model has the advantages of simple structure, the uniformity control and the metrological control of the thick liquid of can conveniently realizing plastering out to the assurance effect of plastering improves the engineering quality uniformity.

Description

一种注浆容器结构A grouting container structure

技术领域 technical field

本实用新型涉及一种房屋装修领域的外墙砖自动铺设设备,具体涉及一种注浆容器结构。 The utility model relates to an automatic laying equipment for exterior wall bricks in the field of house decoration, in particular to a grouting container structure.

背景技术 Background technique

现代高楼修建时,外墙装饰通常是选用粘贴外墙砖的方式。长期以来建筑物墙面砖的铺设都是由人工手工操作完成的,手工铺设首先要放线, 然后依靠人工手动一块一块的铺设、粘贴,其劳动强度大,工作效率低,而且瓷砖的平整度、缝隙的均匀度参差不齐,空鼓率较高,工程质量难以保障。 When modern high-rise buildings are built, the exterior wall decoration usually adopts the method of pasting exterior wall bricks. For a long time, the laying of building wall bricks has been done manually. Then rely on manual laying and pasting one by one, its labor intensity is high, work efficiency is low, and the flatness of the tiles, the uniformity of the gap are uneven, the hollowing rate is high, and the project quality is difficult to guarantee.

我国专利申请号201510439456.2曾公开了一种瓷砖铺设装置,其属于建筑装修领域。它主要包括瓷砖支撑架,瓷砖支撑架的前面设有真空吸盘和平整托杆,瓷砖支撑架的后面设有真空泵和敲击锤,真空吸盘与真空泵连接;所述瓷砖支撑架底部设有直缝标杆;所述真空吸盘与瓷砖支撑架之间设有缓冲弹簧。该实用新型实现了多块瓷砖同时铺设,同时沉降夯实,且铺设的瓷砖表面平整、缝隙均匀、无空鼓。但该实用新型更多主要用于地板砖的铺设,用于墙面砖铺设时,难以形成流水化的自动铺设效果,同样存在劳动强度大,工作效率低的缺陷。 my country's patent application number 201510439456.2 once disclosed a ceramic tile laying device, which belongs to the field of building decoration. It mainly includes a tile support frame, a vacuum suction cup and a leveling support rod are arranged in front of the tile support frame, a vacuum pump and a percussion hammer are arranged at the back of the tile support frame, and the vacuum suction cup is connected with the vacuum pump; a straight seam is provided at the bottom of the tile support frame A benchmark; a buffer spring is arranged between the vacuum suction cup and the ceramic tile supporting frame. The utility model realizes simultaneous laying of multiple tiles, simultaneous settlement and compaction, and the laid tiles have smooth surfaces, uniform gaps, and no hollowing. But this utility model is more mainly used in the laying of floor tiles, and when it is used for laying wall tiles, it is difficult to form a streamlined automatic laying effect, and it also has the disadvantages of high labor intensity and low work efficiency.

为了解决上述问题,申请人考虑设计了一种建筑外墙砖铺设设备,其特点在于,包括一个用于水平安装在建筑外墙面的墙砖容纳箱,墙砖容纳箱内腔能够供竖向状态的墙砖排列堆放,墙砖容纳箱一端为开放端并形成出口,另一端设置有墙砖推动装置,墙砖推动装置能够用于将墙砖容纳箱内腔中竖向排列堆放的墙砖从出口推出,所述墙砖容纳箱开放端上侧设置有用于对墙砖被推出前方墙体实现注浆抹灰的抹灰机构,还包括支撑提升装置,支撑提升装置用于将墙砖容纳箱出口端正对支撑在墙体上并能够实现墙砖容纳箱的向上提升。这样,该设备使用时,先将竖向状态的墙砖按照需要铺设的次序一排一排的排列到墙砖容纳箱内,然后靠支撑提升装置将墙砖容纳箱出口端正对支撑在墙体上。先靠抹灰机构实现对墙砖被推出前方墙体实现注浆抹灰,抹灰完毕后控制墙砖推动装置将最前方位于墙砖容纳箱出口位置的第一竖排墙砖推出,实现该排墙砖的铺设。然后再依靠支撑提升装置带动墙砖容纳箱上升一个墙砖高度的距离,该过程中靠抹灰机构同步实现抹灰注浆,再靠墙砖推动装置将最前方位于墙砖容纳箱出口位置的该竖排墙砖推出实现该排墙砖铺设,依次循环,实现建筑外墙面砖的自动化流水铺设。故降低了墙砖铺设劳动强度,提高了工作效率,且保证了工程质量一致性。其中抹灰机构包括一个设置在墙砖容纳箱的出口一端上方的注浆容器,注浆容器具有一个位于墙砖容纳箱的出口上方俯视方向呈矩形的出浆部,出浆部位于墙砖容纳箱的出口上侧棱边位置具有和出口长度一致的注浆口,注浆口下表面具有一段整体向前延伸的弹性材料制得的用于抹灰抚平的抹灰片。这样,具体抹灰时浆料从注浆口流出,并依靠抹灰片的弹力使其被涂抹到墙面上,更好地实现抹灰效果。 In order to solve the above problems, the applicant considered designing a building exterior wall brick laying equipment, which is characterized in that it includes a wall brick storage box for horizontal installation on the building exterior wall, and the interior cavity of the wall brick storage box can be used for vertical The bricks in the state are arranged and stacked, one end of the brick storage box is an open end and forms an outlet, and the other end is provided with a brick pushing device, which can be used to vertically arrange and stack the wall bricks in the cavity of the wall brick storage box Pushed out from the outlet, the upper side of the open end of the wall brick containing box is provided with a plastering mechanism for grouting and plastering the wall in front of the wall brick being pushed out, and also includes a supporting lifting device, which is used to accommodate the wall brick The outlet end of the box is directly supported on the wall and can realize the upward lifting of the wall brick containing box. In this way, when the equipment is in use, the vertical wall bricks are arranged row by row in the wall brick storage box according to the order of laying, and then the outlet end of the wall brick storage box is directly supported on the wall by the supporting lifting device. superior. First rely on the plastering mechanism to realize the grouting and plastering of the wall in front of the wall bricks being pushed out. After the plastering is completed, the wall brick pushing device is controlled to push out the first vertical wall bricks located at the outlet of the wall brick storage box at the front to realize this. Laying of wall tiles. Then rely on the support and lifting device to drive the wall brick storage box to rise a distance of the height of the wall brick. The vertical row of wall bricks is pushed out to realize the laying of the row of wall bricks, which is circulated in turn to realize the automatic flowing water laying of building exterior wall bricks. Therefore, the labor intensity of laying wall tiles is reduced, the work efficiency is improved, and the consistency of project quality is guaranteed. Wherein the plastering mechanism comprises a grouting container arranged above the outlet end of the wall tile containing box, and the grouting container has a grouting part positioned at the top of the outlet of the walling brick containing box and is rectangular in plan view direction, and the grouting part is positioned at the wall brick containing box. There is a grouting opening consistent with the length of the outlet at the upper edge of the outlet of the box, and the lower surface of the grouting opening has a section of plastering sheet made of elastic material extending forward as a whole for plastering and smoothing. In this way, during concrete plastering, the slurry flows out from the grouting opening, and is applied to the wall surface by virtue of the elasticity of the plastering sheet, so that the plastering effect can be better realized.

但其中,还需要进一步考虑怎样方便实现抹灰出浆的均匀控制,以保证抹灰效果,提高工程质量一致性的问题。 But among them, it is necessary to further consider how to conveniently realize the uniform control of plastering slurry, so as to ensure the plastering effect and improve the consistency of project quality.

实用新型内容 Utility model content

针对上述现有技术的不足,本实用新型所要解决的技术问题是:如何提供一种结构简单,方便实现抹灰出浆的均匀控制,以保证抹灰效果,提高工程质量一致性的注浆容器结构。 Aiming at the deficiencies of the above-mentioned prior art, the technical problem to be solved by the utility model is: how to provide a grouting container with a simple structure, which is convenient to realize uniform control of plastering and grouting, so as to ensure the plastering effect and improve the consistency of project quality structure.

为了解决上述技术问题,本实用新型采用了如下的技术方案:本申请中基于设备使用状态进行方位描述。 In order to solve the above technical problems, the utility model adopts the following technical solution: In this application, the orientation is described based on the state of use of the equipment.

一种注浆容器结构,注浆容器具有一个位于墙砖容纳箱的出口上方俯视方向呈矩形的出浆部,出浆部位于墙砖容纳箱的出口上侧棱边位置具有和出口长度一致的注浆口,其特征在于,出浆部内顺注浆口长度方向设置有出浆转轴,出浆转轴一端延伸出注浆容器和一个固定于注浆容器外部的出浆控制电机相连,出浆转轴上沿轴线中心位置左右对称分布有螺旋叶片,出浆部后方正对出浆转轴中部位置设置有一个圆筒状的计量控制部。 A grouting container structure, the grouting container has a rectangular grouting part located above the outlet of the wall brick storage box in the plan view direction, the grouting part is located on the upper edge of the outlet of the wall brick storage box and has a length consistent with the length of the outlet The grouting port is characterized in that a grouting rotating shaft is arranged along the length direction of the grouting port in the grouting part, and one end of the grouting rotating shaft extends out of the grouting container and is connected with a grouting control motor fixed on the outside of the grouting container, and the grouting rotating shaft There are helical blades symmetrically distributed left and right along the central position of the axis, and a cylindrical metering control unit is arranged at the rear of the pulp discharge part facing the middle of the pulp discharge shaft.

这样,计量控制部计量控制浆料到达出浆部后,靠出浆转轴上对称的螺旋叶片将浆料往左右两侧方向铺开铺匀,然后再从注浆口出浆,更好地保证了注浆抹灰的均匀性。 In this way, after the metering control part measures and controls the slurry to reach the slurry outlet, the slurry is spread to the left and right sides by the symmetrical spiral blades on the slurry output shaft, and then the slurry is discharged from the grouting port to better ensure Uniformity of grouting and plastering.

作为优化,所述出浆部和计量控制部之间还衔接有一个俯视方向呈大直径端朝向出浆部的梯形的衔接部。 As an optimization, there is also a trapezoidal connecting portion with a large-diameter end facing the pulp outlet in a plan view direction between the pulp outlet and the metering control unit.

这样,该衔接部和出浆转轴上的螺旋叶片配合,更好地保证出浆均匀性。 In this way, the connecting portion cooperates with the helical blade on the pulp-discharging shaft to better ensure the uniformity of pulp-discharging.

作为优化,所述衔接部和计量控制部远离出浆部方向的一端向上倾斜设置。这样更加利于浆料流动送料,保证注浆顺畅性。 As an optimization, the connecting portion and the end of the metering control portion away from the pulp outlet are inclined upward. This is more conducive to the flow and feeding of slurry and ensures the smoothness of grouting.

作为优化,注浆口下表面具有一段整体向前延伸的弹性材料制得的用于抹灰抚平的抹灰片。 As an optimization, the lower surface of the grouting opening has a piece of plastering sheet made of elastic material extending forward as a whole for plastering and smoothing.

这样,具体抹灰时浆料从注浆口流出,并依靠抹灰片的弹力使其被涂抹到墙面上,更好地实现抹灰效果。其中抹灰片优选采用橡胶材料值得,具有成本低廉,弹性可方便灵活调整以保证抹灰效果等优点。 In this way, during concrete plastering, the slurry flows out from the grouting opening, and is applied to the wall surface by virtue of the elasticity of the plastering sheet, so that the plastering effect can be better realized. Among them, the plastering sheet is preferably made of rubber material, which has the advantages of low cost, and the flexibility can be conveniently and flexibly adjusted to ensure the plastering effect.

作为优化,计量控制部内腔中心位置顺轴向设置有送料转轴,送料转轴上设置有送料螺旋叶片,送料转轴一端穿出注浆容器和一个固定于注浆容器外部的送料控制电机相连。 As an optimization, the center of the inner cavity of the metering control part is provided with a feeding shaft along the axial direction, and a feeding screw blade is arranged on the feeding shaft. One end of the feeding shaft passes through the grouting container and is connected to a feeding control motor fixed outside the grouting container.

这样,可以依靠送料控制电机的旋转输出控制,实现对每次抹灰的浆料输出分量的控制,确保每次抹灰的浆料分量为所需分量,保证抹灰效果,提高工程质量一致性。 In this way, it can rely on the rotation output control of the feeding control motor to realize the control of the slurry output component of each plastering, ensure that the slurry component of each plastering is the required component, ensure the plastering effect, and improve the consistency of project quality .

综上所述,本实用新型具有结构简单,能够方便实现抹灰出浆的均匀控制和计量控制,以保证抹灰效果,提高工程质量一致性的优点。 To sum up, the utility model has the advantages of simple structure, and can conveniently realize the uniform control and metering control of plastering slurry, so as to ensure the plastering effect and improve the consistency of project quality.

附图说明:Description of drawings:

图1为一种采用了本实用新型结构的一种建筑外墙墙砖铺设机实施方式的结构示意图。 Fig. 1 is a structural schematic diagram of an embodiment of a building exterior wall brick laying machine adopting the structure of the present utility model.

图2是图1俯视方向的剖视图。 Fig. 2 is a cross-sectional view in the top view direction of Fig. 1 .

图3是图1中单独抹灰机构的注浆容器中能够显示出浆部局部结构的示意图。 Fig. 3 is a schematic diagram showing the partial structure of the grout part in the grouting container of the individual plastering mechanism in Fig. 1 .

图4是图3的俯视图。 FIG. 4 is a top view of FIG. 3 .

图5时图1中单独支撑提升装置中显示导轨和提升滚轮配合的结构示意图。 Figure 5 is a schematic structural diagram showing the cooperation of guide rails and lifting rollers in the single support lifting device in Figure 1.

具体实施方式 detailed description

下面结合一种采用了本实用新型结构的一种建筑外墙墙砖铺设机及其附图对本实用新型作进一步的详细说明。 The utility model is described in further detail below in conjunction with a kind of building exterior wall brick laying machine and accompanying drawings that have adopted the utility model structure.

实施方式:如图1-5所示,一种建筑外墙墙砖铺设机备,包括一个用于水平安装在建筑外墙面的墙砖容纳箱1,墙砖容纳箱1内腔能够供竖向状态的墙砖2排列堆放,墙砖容纳箱一端为开放端并形成出口3,另一端设置有墙砖推动装置,墙砖推动装置能够用于将墙砖容纳箱内腔中竖向排列堆放的墙砖2从出口3推出,所述墙砖容纳箱1开放端上侧设置有用于对墙砖被推出前方墙体实现注浆抹灰的抹灰机构,还包括支撑提升装置,支撑提升装置用于将墙砖容纳箱出口端正对支撑在墙体上并能够实现墙砖容纳箱的向上提升。 Implementation method: As shown in Figure 1-5, a building exterior wall brick laying machine includes a wall brick storage box 1 for horizontal installation on the building exterior wall, and the inner cavity of the wall brick storage box 1 can be used for vertical The wall bricks 2 in the horizontal state are arranged and stacked, one end of the wall brick storage box is an open end and forms an outlet 3, and the other end is provided with a wall brick pushing device, which can be used to vertically arrange and stack the wall bricks in the inner cavity of the wall brick storage box The wall brick 2 is pushed out from the outlet 3, and the upper side of the open end of the wall brick storage box 1 is provided with a plastering mechanism for grouting and plastering the wall in front of the wall brick being pushed out, and also includes a supporting lifting device, a supporting lifting device The outlet end of the wall brick storage box is used to face and support the wall body and realize the upward lifting of the wall brick storage box.

这样,上述设备使用时,先将竖向状态的墙砖按照需要铺设的次序一排一排的排列到墙砖容纳箱内,然后靠支撑提升装置将墙砖容纳箱出口端正对支撑在墙体上。先靠抹灰机构实现对墙砖被推出前方墙体实现注浆抹灰,抹灰完毕后控制墙砖推动装置将最前方位于墙砖容纳箱出口位置的第一竖排墙砖推出,实现该排墙砖的铺设。然后再依靠支撑提升装置带动墙砖容纳箱上升一个墙砖高度的距离,该过程中靠抹灰机构同步实现抹灰注浆,再靠墙砖推动装置将最前方位于墙砖容纳箱出口位置的该竖排墙砖推出实现该排墙砖铺设,依次循环,实现建筑外墙面砖的自动化流水铺设。故降低了墙砖铺设劳动强度,提高了工作效率,且保证了工程质量一致性。实施时墙砖容纳箱为矩形外形且具有矩形内腔的箱体结构,以方便墙砖堆放。更好的选择是墙砖容纳箱内腔高度略高于一块墙砖高度距离(一般高出2-50mm即可),以能够更好地方便墙砖竖向堆放,又不影响其水平滑动为准。 In this way, when the above-mentioned equipment is used, the vertical wall bricks are first arranged row by row in the wall brick storage box according to the order of laying, and then the outlet end of the wall brick storage box is directly supported on the wall by the supporting lifting device. superior. First rely on the plastering mechanism to realize the grouting and plastering of the wall in front of the wall bricks being pushed out. After the plastering is completed, the wall brick pushing device is controlled to push out the first vertical wall bricks located at the outlet of the wall brick storage box at the front to realize this. Laying of wall tiles. Then rely on the support and lifting device to drive the wall brick storage box to rise a distance of the height of the wall brick. The vertical row of wall bricks is pushed out to realize the laying of the row of wall bricks, which is circulated in turn to realize the automatic flowing water laying of building exterior wall bricks. Therefore, the labor intensity of laying wall tiles is reduced, the work efficiency is improved, and the consistency of project quality is guaranteed. During implementation, the wall brick storage box is a box structure with a rectangular shape and a rectangular inner cavity, so as to facilitate the stacking of wall bricks. A better choice is that the height of the inner cavity of the wall brick storage box is slightly higher than the height distance of one wall brick (generally 2-50mm higher), so as to better facilitate the vertical stacking of wall bricks without affecting its horizontal sliding. allow.

其中,所述墙砖容纳箱1出口两侧位置具有向前延伸出预设长度的一段注浆边料防护块4,注浆边料防护块4前端侧面为弹性材料制得。 Wherein, on both sides of the outlet of the wall brick storage box 1, there is a section of grouting side material protection block 4 extending forward for a predetermined length, and the front side of the grouting side material protection block 4 is made of elastic material.

这样,在依靠抹灰机构进行注浆时,浆料能够进入到下方已铺设墙砖上端面以及墙砖容纳箱内的墙砖和注浆边料防护块之间的区域空间内,以更好地实现注浆抹灰,避免浆料外泄。注浆边料防护块4前端侧面为弹性材料制得可以更好地堵住缝隙,保证注浆效果。其中所述预设长度为一块墙砖厚度加上预设的抹灰层厚度再加上供注浆边料防护块前端弹性材料能够产生形变以更好地堵住缝隙的弹性形变余量,以确保上述注浆效果。注浆边料防护块前端侧面的弹性材料优选采用橡胶材料,成本低廉且弹性效果良好。进一步地,注浆边料防护块4沿墙砖容纳箱向下延伸出至少一个墙砖高度的距离。这样,可以为下方已铺设的墙砖内的浆料层两侧继续提供一个支撑,避免浆料掉落,并保证粘结效果。 In this way, when relying on the plastering mechanism for grouting, the slurry can enter the upper end surface of the laid wall brick below and the area space between the wall brick in the wall brick holding box and the grouting side material protection block, so as to better Realize grouting and plastering accurately to avoid leakage of slurry. The side of the front end of the grouting side material protection block 4 is made of elastic material, which can better block the gap and ensure the grouting effect. Wherein the preset length is the thickness of a wall brick plus the preset thickness of the plastering layer plus the elastic deformation margin for the elastic material at the front end of the grouting side material protection block to be deformed to better block the gap. Ensure the above grouting effect. The elastic material on the front side of the grouting side material protection block is preferably made of rubber material, which has low cost and good elastic effect. Further, the grouting scrap protection block 4 extends downwards along the wall brick storage box for a distance of at least one wall brick height. In this way, a support can be continuously provided on both sides of the slurry layer in the wall tiles laid below, so as to prevent the slurry from falling and ensure the bonding effect.

其中,所述墙砖推动装置包括一个竖向设置于墙砖容纳箱内并正对墙砖容纳箱出口设置的推板5,推板5后方设置有平移控制机构并能够靠平移控制机构控制推板往墙砖容纳箱出口方向水平移动。 Wherein, the wall brick pushing device includes a push plate 5 vertically arranged in the wall brick storage box and facing the outlet of the wall brick storage box. The plate moves horizontally toward the outlet of the wall brick holding box.

这样,靠平移控制机构控制推板将墙砖水平推出,更加利于保证墙砖水平推出的平稳性和可靠性。 Like this, relying on the translation control mechanism to control the pushing plate to push out the wall tiles horizontally is more conducive to ensuring the stability and reliability of the wall tiles being pushed out horizontally.

其中,所述墙砖容纳箱1底面和两侧内壁上均设置有推板滑槽,所述推板5下表面和两端表面对应设置有滚轮可滑动地配合在推板滑槽内。 Wherein, the bottom surface of the wall brick storage box 1 and the inner walls on both sides are provided with push plate chute, and the lower surface and both ends of the push plate 5 are correspondingly provided with rollers to slidably fit in the push plate chute.

这样,进一步地,提高推板推动的平稳性和可靠性,提高工作顺畅程度。 In this way, further, the stability and reliability of pushing the push plate are improved, and the smoothness of work is improved.

其中,所述平移控制机构包括设置于墙砖容纳箱内远离出口一侧的推拉电机6,推拉电机6输出轴连接一根和墙砖容纳箱出口平行设置的传动轴7,平移控制机构还包括至少一根水平设置的传动推杆8,传动推杆8一端垂直连接在推板5背离出口一侧侧面上,另一端可滑动地配合在墙砖容纳箱背离出口一端端部的推杆孔14内,传动推杆8下表面设置有传动齿条9,所述传动轴7上固定安装有传动齿轮10和传动齿条9啮合。 Wherein, the translation control mechanism includes a push-pull motor 6 arranged on the side away from the outlet of the wall tile storage box, the output shaft of the push-pull motor 6 is connected to a transmission shaft 7 parallel to the outlet of the wall tile storage box, and the translation control mechanism also includes At least one drive push rod 8 arranged horizontally. One end of the drive push rod 8 is vertically connected to the side of the push plate 5 facing away from the outlet, and the other end is slidably fitted in the push rod hole 14 at the end of the wall brick storage box facing away from the outlet. Inside, a transmission rack 9 is arranged on the lower surface of the transmission push rod 8, and a transmission gear 10 is fixedly installed on the transmission shaft 7 to mesh with the transmission rack 9.

这样,依靠推拉电机通过齿轮齿条啮合传动,带动传动推杆推动推板,具有结构简单,控制方便,平稳性好的优点。同时该结构方便根据需要增设并列设置的多根传动推杆8,以进一步提高推动过程的平稳性。 In this way, relying on the push-pull motor to drive the drive push rod to push the push plate through the rack and pinion meshing transmission, it has the advantages of simple structure, convenient control and good stability. At the same time, the structure is convenient to add a plurality of driving push rods 8 arranged side by side according to needs, so as to further improve the stability of the pushing process.

其中,推拉电机6输出轴通过减速机11和传动轴7传动连接。这样,经减速机能够更好地控制推拉电机输出,保证控制精度。进一步地,所述传动轴7可转动地安装在间隔设置于墙砖容纳箱内远离出口一侧内腔中的传动轴支架12上,所述传动推杆8并列间隔设置有多根。这样,结构更加稳定,运行更加平稳。进一步地,所述传动推杆8两侧表面沿轴向设置有推杆滑槽13,推杆滑槽13可滑动地配合在推杆孔14内壁两侧的凸起上,使得传动推杆下表面的传动齿条在推杆孔内形成悬空。这样,能够更好地保证传动推杆前后移动的平稳性和可靠性。进一步地,传动推杆外端设置有直径大于推杆孔直径的限位头。这样可以起到限位作用,防止传动推杆穿出推杆孔。 Wherein, the output shaft of the push-pull motor 6 is connected with the transmission shaft 7 through the reducer 11 . In this way, the output of the push-pull motor can be better controlled by the reducer to ensure control accuracy. Further, the transmission shaft 7 is rotatably mounted on the transmission shaft support 12 arranged at intervals in the cavity of the wall tile storage box on the side away from the outlet, and a plurality of transmission push rods 8 are arranged side by side at intervals. In this way, the structure is more stable and the operation is more stable. Further, the two sides of the transmission push rod 8 are provided with push rod chute 13 in the axial direction, and the push rod chute 13 is slidably matched with the protrusions on both sides of the inner wall of the push rod hole 14, so that the transmission push rod goes down. The drive rack on the surface is suspended in the hole of the push rod. In this way, the stability and reliability of the forward and backward movement of the transmission push rod can be better guaranteed. Further, the outer end of the drive push rod is provided with a limit head with a diameter larger than the diameter of the push rod hole. This can play a limiting role, preventing the drive push rod from passing through the push rod hole.

其中,抹灰机构包括一个设置在墙砖容纳箱的出口一端上方的注浆容器15,注浆容器15具有一个位于墙砖容纳箱的出口上方俯视方向呈矩形的出浆部16,出浆部16位于墙砖容纳箱的出口3上侧棱边位置具有和出口长度一致的注浆口,注浆口下表面具有一段整体向前延伸的弹性材料制得的用于抹灰抚平的抹灰片17。 Wherein, the plastering mechanism includes a grouting container 15 arranged above one end of the outlet of the wall brick storage box, and the grouting container 15 has a grouting part 16 that is rectangular in the direction of looking down at the top of the outlet of the wall brick accommodating box, and the grouting part 16 There is a grouting hole on the upper edge of the outlet 3 of the wall brick storage box that is consistent with the length of the outlet, and the lower surface of the grouting hole has a section of elastic material that extends forward as a whole and is used for plastering and smoothing. Sheet 17.

这样,在墙砖容纳箱上升并实现抹灰过程中,浆料从注浆口流出,并依靠抹灰片的弹力使其被涂抹到墙面上,更好地实现抹灰效果。其中抹灰片优选采用橡胶材料值得,具有成本低廉,弹性可方便灵活调整以保证抹灰效果等优点。 In this way, when the wall brick containing box is raised and the plastering process is realized, the slurry flows out from the grouting opening, and is applied to the wall surface by virtue of the elasticity of the plastering sheet, so that the plastering effect can be better realized. Among them, the plastering sheet is preferably made of rubber material, which has the advantages of low cost, and the flexibility can be conveniently and flexibly adjusted to ensure the plastering effect.

其中,抹灰机构中还设置有注浆控制机构,所述注浆控制机构包括注浆容器中衔接于出浆部后方正对出浆部设置的一个圆筒状的计量控制部18,计量控制部18内腔中心位置顺轴向设置有送料转轴19,送料转轴上设置有送料螺旋叶片,送料转轴19一端穿出注浆容器15和一个固定于注浆容器外部的送料控制电机20相连。 Wherein, the plastering mechanism is also provided with a grouting control mechanism. The grouting control mechanism includes a cylindrical metering control part 18 that is connected to the back of the grouting part in the grouting container and is set directly opposite the grouting part. The central position of the inner cavity of the part 18 is provided with a feeding shaft 19 along the axial direction, and a feeding screw blade is arranged on the feeding shaft. One end of the feeding shaft 19 passes through the grouting container 15 and is connected with a feeding control motor 20 fixed outside the grouting container.

这样,可以依靠送料控制电机的旋转输出控制,实现对每次抹灰的浆料输出分量的控制,确保每次抹灰的浆料分量为所需分量,保证抹灰效果,提高工程质量一致性。 In this way, it can rely on the rotation output control of the feeding control motor to realize the control of the slurry output component of each plastering, ensure that the slurry component of each plastering is the required component, ensure the plastering effect, and improve the consistency of project quality .

其中,出浆部内顺注浆口长度方向设置有出浆转轴21,出浆转轴21一端延伸出注浆容器15和一个固定于注浆容器外部的出浆控制电机22相连,出浆转轴21上沿轴线中心位置左右对称分布有螺旋叶片23,所述计量控制部18正对出浆转轴21中部位置设置。这样,计量控制部计量控制浆料到达出浆部后,靠出浆转轴上对称的螺旋叶片将浆料往左右两侧方向铺开铺匀,然后再从注浆口出浆,更好地保证了注浆抹灰的均匀性。进一步地,所述出浆部16和计量控制部18之间还衔接有一个俯视方向呈大直径端朝向出浆部的梯形的衔接部24;这样,该衔接部和出浆转轴上的螺旋叶片配合,更好地保证出浆均匀性。进一步地,所述衔接部24和计量控制部18远离出浆部方向的一端向上倾斜设置,这样更加利于浆料流动送料,保证注浆顺畅性。 Among them, a slurry outlet rotating shaft 21 is arranged along the length direction of the grouting port in the slurry outlet. One end of the slurry outlet rotating shaft 21 extends out of the grouting container 15 and is connected with a slurry outlet control motor 22 fixed on the outside of the grouting container. Helical blades 23 are symmetrically distributed left and right along the central position of the axis, and the metering control part 18 is set directly opposite to the central position of the pulp output rotating shaft 21 . In this way, after the metering control part measures and controls the slurry to reach the slurry outlet, the slurry is spread to the left and right sides by the symmetrical spiral blades on the slurry output shaft, and then the slurry is discharged from the grouting port to better ensure Uniformity of grouting and plastering. Further, there is also a trapezoidal connecting portion 24 with a large-diameter end facing the pulping portion in a plan view between the pulp outlet 16 and the metering control portion 18; in this way, the connecting portion and the screw blade on the pulping shaft Cooperate to better ensure the uniformity of the pulp. Further, the end of the connecting portion 24 and the metering control portion 18 away from the slurry outlet is inclined upward, which is more conducive to the flow and feeding of the slurry and ensures smooth grouting.

其中,还设置有送浆管道25和注浆容器相连。保证了浆料的连续供应,减轻墙砖容纳箱自重以更加方便对其提升控制。 Wherein, a grout delivery pipeline 25 is also arranged to be connected with the grouting container. The continuous supply of slurry is guaranteed, and the weight of the wall brick storage box is reduced to facilitate its lifting control.

其中,还包括墙砖抹灰加固机构,所述墙砖抹灰加固机构,包括位于墙砖容纳箱的出口下方距离出口小于一块墙砖高度的水平设置的一根加固杆26,加固杆26靠弹性连接杆27连接于墙砖容纳箱,弹性连接杆27用于对加固杆26施加向内上方的弹力并实现对已铺墙砖的加固压紧。 Among them, it also includes a plastering reinforcement mechanism for wall bricks. The plastering reinforcement mechanism for wall bricks includes a reinforcement rod 26 arranged horizontally below the outlet of the wall brick storage box and the distance from the outlet is less than the height of one wall brick. The elastic connecting rod 27 is connected to the wall brick storage box, and the elastic connecting rod 27 is used to exert an inward and upward elastic force on the reinforcing rod 26 and realize the reinforcement and compression of the laid wall bricks.

这样,加固杆能够依靠弹性连接杆的弹力进一步地对刚铺设的墙砖进行平整,保证其铺设质量;而且该结构的设置使得当本设备在实现上一排墙砖的铺设过程中,下一排已铺设墙砖可以依靠加固杆得以支撑加固,避免刚铺设墙砖由于浆料结合力不够强而掉落。具体实施时,弹性连接杆由一根上端铰接在墙砖容纳箱下表面的硬杆和向上连接在硬杆和墙砖容纳箱下表面之间的拉力弹簧实现,这样方便更换拉力弹簧以调节弹力大小适中使其既能够保证支撑以及压紧加固效果,又不会过大而影响墙砖容纳箱上行。 In this way, the reinforcing bar can rely on the elastic force of the elastic connecting rod to further level the newly laid wall tiles to ensure its laying quality; A row of laid wall tiles can be supported and reinforced by reinforcing rods, so as to prevent the newly laid wall tiles from falling due to insufficient bonding force of the slurry. During specific implementation, the elastic connecting rod is realized by a hard rod whose upper end is hinged on the lower surface of the wall brick storage box and a tension spring connected upwardly between the hard rod and the lower surface of the wall brick storage box, so that it is convenient to replace the tension spring to adjust the elastic force The size is moderate so that it can not only ensure the effect of support and compression reinforcement, but also not be too large to affect the upward movement of the wall brick storage box.

其中,加固杆26上可转动地设置有一排压紧滚轮28,并靠压紧滚轮28和已铺墙砖表面接触实现加固。这样,墙砖容纳箱上升时,靠滚轮和已铺墙砖表面接触施压加固,更好地降低摩擦,提高加固效果,利于保持装置提升稳定性。进一步地,压紧滚轮28表面套设有一层弹性材料制得的弹性套29,更好地提高压紧效果和保证装置提升稳定性,同时,当铺设不同厚度的墙砖时,可以靠更换弹性套改变厚度以适应。弹性套优选采用橡胶材料得到,成本低廉且弹性较好。 Wherein, a row of pressing rollers 28 is rotatably arranged on the reinforcement bar 26, and the reinforcement is realized by contacting the pressing rollers 28 with the surface of the already laid wall tiles. In this way, when the wall brick storage box rises, it is strengthened by contacting and pressing the rollers with the surface of the laid wall bricks, which can better reduce friction, improve the reinforcement effect, and help maintain the stability of the device. Furthermore, the surface of the pressing roller 28 is covered with an elastic sleeve 29 made of a layer of elastic material, which can better improve the pressing effect and ensure the stability of the device. Sleeves change thickness to suit. The elastic sleeve is preferably made of rubber material, which has low cost and good elasticity.

其中,支撑提升装置包括预设在建筑外墙中待铺墙砖区域两侧的两根导轨30,所述墙砖容纳箱1两侧向前延伸设置有支臂32且支臂32前端通过提升滚轮33配合在导轨30上,支撑提升装置还包括卷扬机构,卷扬机构包括安装在待铺墙砖区域上方楼体上的卷扬电机31和定滑轮组34,卷扬电机31输出端连接钢丝绳35,钢丝绳35经过定滑轮组34并向下连接到墙砖容纳箱1上。 Wherein, the supporting and lifting device includes two guide rails 30 preset on both sides of the area to be laid in the outer wall of the building. The two sides of the wall brick containing box 1 are extended forward and provided with support arms 32, and the front ends of the support arms 32 are lifted The roller 33 fits on the guide rail 30, and the supporting lifting device also includes a hoisting mechanism, which includes a hoisting motor 31 and a fixed pulley block 34 installed on the building above the area where the wall tiles are to be laid, and the output end of the hoisting motor 31 is connected to the wire rope 35, The wire rope 35 passes through the fixed pulley block 34 and is connected to the wall brick containing box 1 downwards.

这样,靠预设的导轨对墙砖容纳箱提升方向进行导向,保证铺设的一致性和可靠性,同时,依靠卷扬机构靠钢丝绳提升墙砖容纳箱;方便实现对墙砖容纳箱升和停的控制,利于保证其工作过程的可控性和可靠性。 In this way, the lifting direction of the wall brick storage box is guided by the preset guide rail to ensure the consistency and reliability of the laying. Control is conducive to ensuring the controllability and reliability of its working process.

其中,所述导轨30为工字型钢,每个支臂前端并列间隔设置有两个提升滚轮33并靠两个提升滚轮卡接配合到工字型钢两侧凹槽内部。这样结构简单,导轨和提升滚轮受力平稳可靠,且能够实现对提升滚轮的卡接限位,保证在推动墙砖的过程中,墙砖容纳箱不会被向外弹出。 Wherein, the guide rail 30 is I-shaped steel, and two lifting rollers 33 are arranged side by side and spaced apart at the front end of each support arm, and the two lifting rollers are clamped and fitted into the grooves on both sides of the I-shaped steel. This structure is simple, the force of the guide rail and the lifting roller is stable and reliable, and the clamping and limiting of the lifting roller can be realized, so as to ensure that the wall brick receiving box will not be ejected outward during the process of pushing the wall brick.

其中,每个支臂32上均沿支臂轴向安装有弹簧减震柱36。这样不仅仅具有减震效果,而且可以设置使得弹簧减震柱不受外力时墙砖容纳箱的出口到建筑外墙的待铺墙砖区域表面距离小于一块墙砖厚度加上预设的抹灰层厚度的距离。这样,在推动推板实现墙砖铺设时,需要克服一点弹簧减震柱的弹力将墙砖容纳箱整体向外撑出一点距离,才能实现墙砖的铺设到位,使得墙砖铺设后墙砖容纳箱向上提升过程中能够继续保证对刚铺设的墙砖施加一定压力,提高其和墙面结合效果,保证整体铺设效果优良。 Wherein, each support arm 32 is equipped with a spring damping column 36 along the axial direction of the support arm. This not only has a shock-absorbing effect, but also can be set so that when the spring shock-absorbing column is not subjected to external force, the distance between the outlet of the wall brick storage box and the surface of the wall brick area to be laid on the outer wall of the building is less than the thickness of one wall brick plus the preset plastering Layer thickness distance. In this way, when pushing the push plate to realize the laying of wall tiles, it is necessary to overcome the elastic force of a little spring shock-absorbing column to prop the whole wall tile accommodating box out a little distance, so as to realize the laying of the wall tiles in place, so that the wall tiles can be accommodated after the wall tiles are laid. During the upward lifting process of the box, it can continue to ensure a certain pressure on the newly laid wall tiles, improve its bonding effect with the wall surface, and ensure that the overall laying effect is excellent.

Claims (5)

1.一种注浆容器结构,注浆容器具有一个位于墙砖容纳箱的出口上方俯视方向呈矩形的出浆部,出浆部位于墙砖容纳箱的出口上侧棱边位置具有和出口长度一致的注浆口,其特征在于,出浆部内顺注浆口长度方向设置有出浆转轴,出浆转轴一端延伸出注浆容器和一个固定于注浆容器外部的出浆控制电机相连,出浆转轴上沿轴线中心位置左右对称分布有螺旋叶片,出浆部后方正对出浆转轴中部位置设置有一个圆筒状的计量控制部。 1. A grouting container structure, the grouting container has a grouting part positioned at the top of the outlet of the wall brick containing box and is rectangular in the direction of overlooking, and the grouting part is located at the edge position of the outlet of the wall brick containing box and has the length of the outlet A uniform grouting port is characterized in that a grouting rotating shaft is arranged along the length direction of the grouting port in the grouting part, and one end of the grouting rotating shaft extends out of the grouting container and is connected with a grouting control motor fixed on the outside of the grouting container. The spiral blades are symmetrically distributed left and right along the central position of the axis on the pulp rotating shaft, and a cylindrical metering control part is arranged at the middle of the pulp discharging shaft at the rear of the pulp discharging part. 2.如权利要求1所述的注浆容器结构,其特征在于,所述出浆部和计量控制部之间还衔接有一个俯视方向呈大直径端朝向出浆部的梯形的衔接部。 2 . The grouting container structure according to claim 1 , wherein a trapezoidal connecting portion with a large-diameter end facing the grouting portion in a plan view is connected between the grouting portion and the metering control portion. 3 . 3.如权利要求2所述的注浆容器结构,其特征在于,所述衔接部和计量控制部远离出浆部方向的一端向上倾斜设置。 3 . The grouting container structure according to claim 2 , characterized in that, the end of the connecting portion and the metering control portion away from the grouting portion is inclined upward. 4 . 4.如权利要求3所述的注浆容器结构,其特征在于,注浆口下表面具有一段整体向前延伸的弹性材料制得的用于抹灰抚平的抹灰片。 4. The grouting container structure according to claim 3, characterized in that, the lower surface of the grouting opening has a section of plastering sheet made of elastic material extending forward as a whole and used for plastering and smoothing. 5.如权利要求3所述的注浆容器结构,其特征在于,计量控制部内腔中心位置顺轴向设置有送料转轴,送料转轴上设置有送料螺旋叶片,送料转轴一端穿出注浆容器和一个固定于注浆容器外部的送料控制电机相连。 5. The grouting container structure as claimed in claim 3, characterized in that, the central position of the inner chamber of the metering control part is axially provided with a feeding shaft, the feeding shaft is provided with a feeding spiral blade, and one end of the feeding shaft passes through the grouting container and A feeding control motor fixed on the outside of the grouting container is connected.
CN201620327843.7U 2016-04-19 2016-04-19 Slip casting containment structure Expired - Fee Related CN205502535U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107724652A (en) * 2017-10-10 2018-02-23 火星盛世机械制造有限公司 Build flat robot and mend slurry scraping device
CN109339053A (en) * 2018-11-12 2019-02-15 檀煜 A kind of bridge Grouting Pipe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107724652A (en) * 2017-10-10 2018-02-23 火星盛世机械制造有限公司 Build flat robot and mend slurry scraping device
CN107724652B (en) * 2017-10-10 2024-04-26 火星盛世机械制造股份有限公司 Building robot mends thick liquid and strickles off device
CN109339053A (en) * 2018-11-12 2019-02-15 檀煜 A kind of bridge Grouting Pipe

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