CN103240800B - Composite insulation board production line - Google Patents
Composite insulation board production line Download PDFInfo
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- CN103240800B CN103240800B CN201210024073.5A CN201210024073A CN103240800B CN 103240800 B CN103240800 B CN 103240800B CN 201210024073 A CN201210024073 A CN 201210024073A CN 103240800 B CN103240800 B CN 103240800B
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Abstract
The invention discloses a composite insulation board production line which comprises a production line frame body. The composite insulation board production line is characterized in that the production line frame body is provided with a conveying device. A first blanking device, a second blanking device, a third blanking device and a fourth blanking device are sequentially arranged on the production line frame body in the same direction. A moving lifting frame device is arranged at one end of the production line frame body adjacent to the fourth blanking device, gridding cloth laying devices are arranged on two sides of the first blanking device, a gridding cloth laying device is arranged between the second blanking device and the third blanking device, gridding cloth laying devices are arranged on two sides of the fourth blanking device, and a plurality of scraping devices are evenly distributed on the production line frame body. The composite insulation board production line has the advantages that yield, production quality and the device utilization rate are high, personnel investment is less, automation degree is high, production line operation is performed, and the composite insulation board production line is suitable for production occasions of FS composite insulation boards.
Description
Technical field
The present invention relates to a kind of Composite insulation board production line.
Background technology
FS composite insulation boards has that fire protecting performance is good, high insulating effect, quality are light, easy construction, long service life etc. advantage, so more and more built the extensive choice for use of occasion.But the existing equipment not producing composite insulation boards, so some disadvantageous factors are caused for its popularization production and application.
Summary of the invention
The present invention, in order to make up the deficiencies in the prior art, provides the Composite insulation board production line that a kind of product quality is high, output is high, utilization rate of equipment and installations is high, easy to use.
The present invention includes production line support body, its special character is: described production line support body is provided with conveying device, described production line support body is provided with blanking device I successively according on same direction, blanking device II, blanking device III and blanking device IV, one end that described production line support body is adjacent with blanking device IV is provided with travelling bridge device, the both sides of described blanking device I are provided with lapping lattice cloth apparatus, lapping lattice cloth apparatus is provided with between blanking device II and blanking device III, the both sides of blanking device IV are provided with lapping lattice cloth apparatus, described production line support body is uniformly distributed multiple scraping device.
Mould is positioned on the conveyer belt of conveying device, be transported to the lapping lattice cloth apparatus place at blanking device I forward position place, now mould is laid grid cloth, then the feed opening position at blanking device I place is transported to, grid cloth is laid one deck adhesive mortar, struck off by scraping device, then the lapping lattice cloth apparatus in blanking device I rearward position re-lays one deck grid cloth, now by manually placing XPS plate thereon, and then be transported to forward the feed opening place of blanking device II, now lay one deck adhesive mortar, after scraping device strikes off, arrive lapping lattice cloth apparatus place, lay grid cloth, continue the feed opening place being transported to forward blanking device III place, now lay one layer of heat preservation mortar, struck off by scraping device, then lapping lattice cloth apparatus re-lays one deck grid cloth, be transported to forward the feed opening place at blanking device IV place, now re-lay one deck adhesive mortar, struck off by scraping device, then lapping lattice cloth apparatus re-lays one deck grid cloth, continue to transport forward, struck off by least 3 scraping devices again, the now basic process of production of whole composite insulation boards terminates, shaping FS composite insulation boards transports on the turning rolls of arrival travelling bridge device by the speed motor that adds then continuing through its front end, mould is sling by the electric block now on its top travelling bridge, be transported on FS maintenance grillage, piling, transport after maintenance is complete, whole production process terminates.
Described blanking device comprises on bracing frame and is respectively equipped with stirring system, control system and water metering device, on the top of described stirring system, correspondence arranges feeding system and automatic weighing device, bottom is provided with feed opening, described stirring system is provided with automatic weighing device, and described control system and water metering device are arranged at the side of stirring system.Blanking device I, blanking device II, blanking device III are identical with the structure that blanking device IV adopts, and by feeding system feeding, stirring system stirs material, then feed opening discharging, and this process personnel less investment, utilization rate of equipment and installations are high.
Described feeding system comprises transmission device, guide rail and feeding cart, and described transmission device is arranged at the guide rail position corresponding with stirring system top, and the other end of guide rail is arranged in hopper hole, and guide rail is provided with feeding cart.Guide rail one end is arranged at the charging aperture place at agitating device top, and one end is arranged in the hopper hole of bottom setting, and travelling car, by the drive of transmission device, carries material from hopper hole and is transported to charging aperture place, easy to use.
Described scraping device comprises stake body, scraper plate, adjustment handwheel, leading screw and runner, described stake body is connected with adjustment handwheel by leading screw, the side of described stake body is provided with scraper plate, the connector that described scraper plate is provided with by leading screw connects, and described connector is provided with runner.FS composite insulation boards is at the diverse location place of production line, its thickness is different, scraper plate now in scraping device just needs to regulate according to its thickness, can by the adjustment handwheel at adjusting screw top, contact distance between adjustment scraper plate and FS composite insulation boards, as shown in Figure 4, thus realize diverse location place strike off operation.
Described lapping lattice cloth apparatus comprises support body, runner I and runner II, described side, support body top is provided with fixed block, the top of described fixed block is provided with runner I, on the middle part of described support body and the bottom of corresponding runner I is provided with runner II, the opposite side of described support body arranges described scraping device.Grid cloth is wound into runner I from runner II, and then on runner in the scraping device being wound into together with its support body abuts against, this runner can according to the rotation of adjustment handwheel, the distance between up-down adjustment and FS composite insulation boards, as shown in Figure 7, make it to meet need of production.
Described conveying device comprises driving motor, conveyer belt, driving wheel, follower, carrying roller, bearing block, reverse expansion tightening wheel I, the peaceful strap clamp of reverse expansion tightening wheel II, one end of described production line support body is provided with driving wheel, the other end is provided with follower, production line support body is between the two provided with multiple carrying roller by bearing block, the described production line support body bottom corresponding with follower is provided with reverse expansion tightening wheel I and reverse expansion tightening wheel II, described driving motor drives driving wheel to be connected with reverse expansion tightening wheel II by belt, reverse expansion tightening wheel II is connected with reverse expansion tightening wheel I by belt, reverse expansion tightening wheel I is connected with follower, described initiatively taking turns between follower is provided with conveyer belt.Belt connection for transmission between driving wheel and oppositely expansion tightening wheel I, wherein belt is supported by belt clamp and keeps running, and belt clamp is arranged on the column that arranges between the two, as shown in Figure 5.
Described travelling bridge device comprises hoisting bracket, electric block, the turning rolls that top is provided with travelling bridge, and described electric block is arranged on travelling bridge, and on the ground, bottom of travelling bridge, correspondence arranges turning rolls.Electric gourd hang works the shaping FS composite insulation boards be transported on turning rolls, then moves on FS maintenance grillage, carries out piling, transport after maintenance is complete.
The beneficial effect of Composite insulation board production line of the present invention: output is high, product quality is high, utilization rate of equipment and installations is high, personnel's less investment, automaticity are high, pipelining, is suitable for FS composite insulation boards production occasion and uses.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the structural representation of blanking device;
Fig. 4 is the structural representation of scraping device;
Fig. 5 is the structural representation producing coil holder body;
Fig. 6 is the left view of Fig. 5;
Fig. 7 is the structural representation of lapping lattice cloth apparatus;
Fig. 8 is the cross sectional view of FS composite insulation boards produced of production line for this reason;
Fig. 9 is the front view of travelling bridge device;
Figure 10 is the top view of Fig. 9;
In figure: 1, production line support body, 2, conveying device, 3, blanking device I, 4, blanking device II, 5, blanking device III, 6, blanking device IV, 7, travelling bridge device, 8, driving motor, 9, conveyer belt, 10, driving wheel, 11, follower, 12, carrying roller, 13, bearing block, 14, reverse expansion tightening wheel I, 15, reverse expansion tightening wheel II, 16, belt clamp, 17, belt, 18, bracing frame, 19, feeding system, 20, feed opening, 21, transmission device, 22, guide rail, 23, feeding cart, 24, helper, 25, scraping device, 26, the lapping lattice cloth apparatus of blanking device I, 26.1, lapping lattice cloth apparatus, 27, stake body, 28, scraper plate, 29, adjustment handwheel, 30, leading screw, 31, support body, 32, runner I, 33, runner II, 34, fixed block, 35, add speed motor, 36, set of molds is shelved, and 37, rotating shaft, 38, roller assembly, 39, travelling bridge, 40, turning rolls, 41, electric block, 42, FS maintenance grillage, 43, hoisting bracket, 44, bonding enhancement Layer, 45, insulation transition zone, 46, tack coat, 47, heat-insulation layer, 48, bottom adhesive enhancement Layer, 49, grid cloth winding direction, 50, grid cloth, 51, runner, 52, production technology direction.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated:
Accompanying drawing is a kind of specific embodiment of the present invention, this embodiment comprises production line support body 1, described production line support body 1 is provided with conveying device 2, described production line support body 1 is provided with blanking device I 3 successively according on same direction, blanking device II 4, blanking device III 5 and blanking device IV 6, one end that described production line support body 1 is adjacent with blanking device IV 6 is provided with travelling bridge device 7, the both sides of described blanking device I 3 are provided with lapping lattice cloth apparatus, lapping lattice cloth apparatus is provided with between blanking device II 4 and blanking device III 5, the both sides of blanking device IV 6 are provided with lapping lattice cloth apparatus, described production line support body 1 is uniformly distributed multiple scraping device 25.Described blanking device comprises on bracing frame 18 and is respectively equipped with stirring system, control system and water metering device, on the top of described stirring system, correspondence arranges feeding system 19 and automatic weighing device, bottom is provided with feed opening 20, described stirring system is provided with automatic weighing device, and described control system and water metering device are arranged at the side of stirring system.Described feeding system 19 comprises transmission device 21, guide rail 22 and feeding cart 23, and described transmission device 21 is arranged at guide rail 22 position corresponding with stirring system top, and the other end of guide rail 22 is arranged in hopper hole, and guide rail 22 is provided with feeding cart 23.Described scraping device 25 comprises stake body 27, scraper plate 28, adjustment handwheel 29, leading screw 30 and runner 51, described stake body 27 is connected with adjustment handwheel 29 by leading screw 30, the side of described stake body 27 is provided with scraper plate 28, the connector 31 that described scraper plate 28 is provided with by leading screw 30 connects, and described connector 31 is provided with runner 51.Described lapping lattice cloth apparatus comprises support body 31, runner I 32 and runner II 33, described side, support body 31 top is provided with fixed block 34, the top of described fixed block 34 is provided with runner I 32, on the middle part of described support body 31 and the bottom of corresponding runner I 32 is provided with runner II 33, the opposite side of described support body 31 arranges described scraping device 25.Described conveying device 2 comprises driving motor 8, conveyer belt 9, driving wheel 10, follower 11, carrying roller 12, bearing block 13, reverse expansion tightening wheel I 14, the peaceful strap clamp 16 of reverse expansion tightening wheel II 15, one end of described production line support body 1 is provided with driving wheel 10, the other end is provided with follower 11, production line support body 1 is between the two provided with multiple carrying roller 12 by bearing block 13, described production line support body 1 bottom corresponding with follower 11 is provided with reverse expansion tightening wheel I 14 and reverse expansion tightening wheel II 15, described driving motor 8 drives driving wheel 10 to be connected with reverse expansion tightening wheel II 15 by belt, reverse expansion tightening wheel II 15 is connected with reverse expansion tightening wheel I 14 by belt, reverse expansion tightening wheel I 14 is connected with follower 11, conveyer belt 9 is provided with between described driving wheel 10 to follower 11.Described travelling bridge device 7 comprises hoisting bracket 43, electric block 41, the turning rolls 40 that top is provided with travelling bridge 39, and described electric block 41 is arranged on travelling bridge 39, and on the ground, bottom of travelling bridge 39, correspondence arranges turning rolls 40.
The present invention in use, first after set of molds being shelved 36 preparations, then transported by conveying device 2, now driving motor 8 drives conveyer belt 9 to rotate, conveyer belt 9 one end is provided with driving wheel 10, the other end is provided with follower 11, between supported by carrying roller 12, carrying roller 12 is provided with rotating shaft 37, the reverse expansion tightening wheel I 14 that driving wheel 10 and production line support body 1 are provided with is by belt 17 connection for transmission, reverse expansion tightening wheel I 14 is again by belt and reverse expansion tightening wheel II 15 connection for transmission, finally by power transmission to follower 11, now conveyer belt 9 just can rotate, now first mould is transported to the lapping lattice cloth apparatus position on front side of blanking device I 3, then one deck grid cloth is laid thereon, the feed opening place at blanking device I place is transported to after having spread, now lay one deck bottom bonding layer of sand, then first scraping device place is arrived, struck off by the scraper plate on it, and then arrive the lapping lattice cloth apparatus place at place on rear side of blanking device I 3, at laying one deck grid cloth, after having spread, transport forward, now by manually placing XPS plate thereon, continue the feed opening place being transported to blanking device II 4 place, now again it lays one deck adhesive mortar, then struck off by the scraper plate in scraping device, be transported to lapping lattice cloth apparatus position, lay one deck grid cloth thereon, be transported to forward the feed opening place at blanking device III 5 place, lay one layer of heat preservation mortar, and then struck off by scraping device, arrive lapping lattice cloth apparatus place, re-lay one deck grid cloth, continue to run forward, arrive the feed opening place at blanking device IV 6 place, lay one deck bonding mortar, then struck off by scraping device, eventually pass last lapping lattice cloth apparatus, re-lay one deck grid cloth, eventually pass at least three scraping devices, travelling bridge device 7 place that front end is arranged is transported to after being struck off, be provided with in this process and add speed motor 35, can accelerate to be transported on the turning rolls 40 in travelling bridge device 7, the mould of coming will be sling by the electric block 41 now on it, then be transported on FS maintenance grillage 42 along travelling bridge 39, piling, transport after maintenance is complete, now the process of whole production line completes, easy to operate, output is high.
In addition, the feed opening of each blanking device all adopts adjustable cutting mode, can regulate easily like this blanking number, in convenient control FS composite insulation boards forming process, the thickness of every layer.
Grid cloth difference as required can use heat insulating inner wall glass fiber reticular cloth and exterior-wall heat insulation grid cloth.Wherein heat insulating inner wall alkali-resistant glass fiber mesh is for base material forms through coating modified acrylic ester copolymer glue again with middle alkali or alkali-free glass fibre grid cloth.There is light weight, high-strength, heatproof, alkaline-resisting, waterproof, corrosion-resistant, the feature such as freedom from cracking, dimensionally stable.Effectively can avoid the cracking that coat of plaster integral surface tension force shrinks and external force causes, frivolous grid cloth is often used in metope renovation and heat insulating inner wall.Exterior-wall heat insulation grid cloth (fiberglass gridding cloth) is that being made into fiberglass gridding cloth is base material with middle alkali or alkali-free glass fibre yarn for raw material, more a kind of development of new type alkali-resistant fibre product after coating acrylic acid copolymer fluid is dried.This product has Stability Analysis of Structures, and intensity is high, and alkaline resistance properties is good, anticorrosion, the features such as cracking resistance, strengthens best results, and construction is simple, easy.Mainly be applicable to cement, gypsum, body of wall, building and other structures surfaces externally and internally strengthen, and anticracking is a kind of building material of external wall insulation project.
The both sides of production line support body 1 are uniformly distributed respectively some groups of roller assemblies 38, when mould runs on the conveyer belt 9 of production line support body 1, roller assembly 38 plays spacing effect, restriction mould is walked toward both sides, ensure the traffic direction of mould, roller assembly 38 is made up of a small rack and a bearing, and Bearing support, on the limit of production mould, limits it and runs to both sides.
Claims (7)
1. a Composite insulation board production line, comprise production line support body (1), it is characterized in that: described production line support body (1) is provided with conveying device (2), described production line support body (1) is according to same direction being provided with successively blanking device I (3), blanking device II (4), blanking device III (5) and blanking device IV (6), described production line support body (1) one end adjacent with blanking device IV (6) is provided with travelling bridge device (7), the both sides of described blanking device I (3) are provided with lapping lattice cloth apparatus, lapping lattice cloth apparatus is provided with between blanking device II (4) and blanking device III (5), the both sides of blanking device IV (6) are provided with lapping lattice cloth apparatus, described production line support body (1) is uniformly distributed multiple scraping device (25).
2. Composite insulation board production line according to claim 1, it is characterized in that: described blanking device comprises bracing frame (18), it is respectively equipped with stirring system, control system and water metering device, on the top of described stirring system, correspondence arranges feeding system (19), bottom is provided with feed opening (20), and described control system and water metering device are arranged at the side of stirring system.
3. Composite insulation board production line according to claim 2, it is characterized in that: described feeding system (19) comprises transmission device (21), guide rail (22) and feeding cart (23), described transmission device (21) is arranged at guide rail (22) position corresponding with stirring system top, the other end of guide rail (22) is arranged in hopper hole, and guide rail (22) is provided with feeding cart (23).
4. Composite insulation board production line according to claim 1, it is characterized in that: described scraping device (25) comprises stake body (27), scraper plate (28), adjustment handwheel (29), leading screw (30) and runner (51), described stake body (27) is connected with adjustment handwheel (29) by leading screw (30), the side of described stake body (27) is provided with scraper plate (28), the connector (31) that described scraper plate (28) is provided with by leading screw (30) connects, and described connector (31) is provided with runner (51).
5. the Composite insulation board production line according to claim 1 or 4, it is characterized in that: described lapping lattice cloth apparatus comprises support body (31), runner I (32) and runner II (33), described support body (31) side, top is provided with fixed block (34), the top of described fixed block (34) is provided with runner I (32), on the middle part of described support body (31) and the bottom of corresponding runner I (32) is provided with runner II (33), the opposite side of described support body (31) arranges described scraping device (25).
6. Composite insulation board production line according to claim 1, it is characterized in that: described conveying device (2) comprises driving motor (8), conveyer belt (9), driving wheel (10), follower (11), carrying roller (12), bearing block (13), reverse expansion tightening wheel I (14), the peaceful strap clamp of reverse expansion tightening wheel II (15) (16), one end of described production line support body (1) is provided with driving wheel (10), the other end is provided with follower (11), production line support body (1) is between the two provided with multiple carrying roller (12) by bearing block (13), described production line support body (1) bottom corresponding with follower (11) is provided with reverse expansion tightening wheel I (14) and reverse expansion tightening wheel II (15), described driving motor (8) drives driving wheel (10) to be connected with reverse expansion tightening wheel II (15) by belt, reverse expansion tightening wheel II (15) is connected with reverse expansion tightening wheel I (14) by belt, reverse expansion tightening wheel I (14) is connected with follower (11), conveyer belt (9) is provided with between described driving wheel (10) to follower (11).
7. Composite insulation board production line according to claim 1, it is characterized in that: described travelling bridge device (7) comprises hoisting bracket (43), electric block (41), the turning rolls (40) that top is provided with travelling bridge (39), described electric block (41) is arranged on travelling bridge (39), and on the ground, bottom of travelling bridge (39), correspondence arranges turning rolls (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210024073.5A CN103240800B (en) | 2012-02-03 | 2012-02-03 | Composite insulation board production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210024073.5A CN103240800B (en) | 2012-02-03 | 2012-02-03 | Composite insulation board production line |
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| CN103240800A CN103240800A (en) | 2013-08-14 |
| CN103240800B true CN103240800B (en) | 2015-06-24 |
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| CN201210024073.5A Active CN103240800B (en) | 2012-02-03 | 2012-02-03 | Composite insulation board production line |
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| CN105064519B (en) * | 2015-09-07 | 2017-08-11 | 山东莱州金声隆节能建材科技有限公司 | Insulation, structural integrity board assembly line and production method |
| CN107538608A (en) * | 2016-06-27 | 2018-01-05 | 绿建科技集团新型建材高技术有限公司 | A kind of Combined production line and production method of heat preservation dismounting-free formwork for building |
| CN107538607A (en) * | 2016-06-27 | 2018-01-05 | 湖南晨熙绿色建筑产业有限公司 | A kind of production line and production method of heat preservation dismounting-free formwork for building |
| CN107538606A (en) * | 2016-06-27 | 2018-01-05 | 湖南晨熙绿色建筑产业有限公司 | The production line and production method of a kind of heat preservation dismounting-free formwork |
| CN106166794A (en) * | 2016-08-26 | 2016-11-30 | 中民筑友科技投资有限公司 | A kind of preform production line |
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| CN113093668B (en) * | 2021-03-24 | 2022-06-03 | 中建材创新科技研究院有限公司 | Linkage adjustment method for intelligent production line of gypsum building materials |
| CN113172729A (en) * | 2021-04-25 | 2021-07-27 | 吉林建筑大学 | Production line and method for preparing double-sided fiber mesh cement board |
| CN113650153B (en) * | 2021-08-19 | 2024-03-22 | 北京中兴宁豪新型建材有限公司 | Thermal insulation fireproof cement composite board and manufacturing process thereof |
| CN113752374A (en) * | 2021-08-30 | 2021-12-07 | 青岛科技大学 | Production line and production process of assembled fireproof and heat-preservation integrated wallboard |
| CN115179639A (en) * | 2022-08-17 | 2022-10-14 | 青岛恒润华新型建材有限公司 | Lightweight diatom composite insulation board apparatus for producing |
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