CN103240370B - Full-automatic numerical-controlled clothes hanger forming machine and production procedure thereof - Google Patents

Full-automatic numerical-controlled clothes hanger forming machine and production procedure thereof Download PDF

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CN103240370B
CN103240370B CN201310118232.2A CN201310118232A CN103240370B CN 103240370 B CN103240370 B CN 103240370B CN 201310118232 A CN201310118232 A CN 201310118232A CN 103240370 B CN103240370 B CN 103240370B
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ticking
taking
cam
shaping
frame
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CN103240370A (en
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肖厚文
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Dongguan Feng Feng Machinery Manufacturing Co Ltd
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Abstract

The invention belongs to the technical field of forming machines, and particularly relates to a full-automatic numerical-controlled clothes hanger forming machine and a production procedure thereof. A driving device, a wire feeding device, a forming device, a hooking device, a twisting device and a taking-out device of the clothes hanger forming machine are all arranged on a rack. The taking-out device, the hooking device and the twisting device are all positioned above the forming device and arrayed from bottom to top. The wire feeding device is positioned on one side of the forming device, and the driving device is positioned below the forming device. The clothes hanger forming machine further comprises a controlling device and a welding device. The driving device, the wire feeding device, the forming device, the hooking device, the twisting device and the taking-out device are all connected with the controlling device electrically, and the welding device is positioned on the other side of the forming device. Through arrangement of the controlling device and the welding device, the clothes hanger forming machine is high in automation level, production efficiency and processing speed, stable in product quality and low in rejection rate, and working hours are saved and production cost is reduced.

Description

Full-automatic numerical control clothes rack forming machine and workflow thereof
Technical field
The invention belongs to forming machine technical field, particularly relate to a kind of full-automatic numerical control clothes rack forming machine and workflow thereof.
Background technology
Clothes hanger is requisite daily necessities in people's daily life, clothes hanger is the clothes hanger of hanging up with hook, namely generally uses the clothes hanger of air dry clothes, this clothes hanger has plastics, wood, have bamboo, has steel, etc.Current clothes hanger structure, the both sides of clothes hanger are mostly first bent into a steel wire, then the neck of clothes hanger is bent into, make bottom become the support body of convex shape, one end, support body top is shorter, catches on the other end, through twisting strand together, the other end is longer, extends upward to that circle is hook-shaped hangs handle, makes clothes hanger and forms commodity through surface plastic coating again.Existing is generally carry out bending forming by being manually put in clothes hanger shaper by wire rod, and then manually takes out finished product, and automaticity is low, and production efficiency is low, unstable product quality, and percent defective is high.
Summary of the invention
The object of the invention is to: for the deficiencies in the prior art, and a kind of full-automatic numerical control clothes rack forming machine and workflow thereof are provided, this forming machine automaticity is high, production efficiency is high, process velocity is fast, constant product quality, percent defective are low, save man-hour, reduce production cost.
In order to achieve the above object, the invention provides a kind of full-automatic numerical control clothes rack forming machine, this technical scheme is as follows: full-automatic numerical control clothes rack forming machine, comprises frame, drive unit, wire-sending device, shaped device, tick device, twister and withdrawing device, described drive unit, described wire-sending device, described shaped device, described ticking device, described twister and described withdrawing device are all arranged in described frame, described withdrawing device, described ticking device and described twister are all positioned at the top of described shaped device, and described withdrawing device, described ticking device and described twister arrange from bottom to top, and described wire-sending device is positioned at the side of described shaped device, and described drive unit is positioned at the below of described shaped device, also comprise control device and welder, described drive unit, described wire-sending device, described shaped device, described ticking device, described twister and described withdrawing device are all electrically connected with described control device, and described welder is positioned at the opposite side of described shaped device.
Described control device comprises control circuit and control panel, described control panel comprises touch-screen, unwrapping wire speed governing button, shaping speed governing button, inching button and automatic button, and described touch-screen, described unwrapping wire speed governing button, described shaping speed governing button, described inching button and described automatic button are all electrically connected with described control circuit.
Described drive unit comprises mair motor, line sending motor, servomotor, main shaft and decelerator, and described mair motor drives described main shaft by described decelerator, and described line sending motor is connected with described wire-sending device, and described servomotor is electrically connected with described control circuit.
Described wire-sending device comprises straightener, hitch frame, cutter and front line plate excessively, and described hitch frame comprises tractor, spring and handle, and described handle is located at by described spring housing, and one end of described handle contacts with described tractor.
Described withdrawing device comprises taking-up push rod, take out cam, take out connecting rod, take out rotating shaft, take out depression bar and take out pressing plate, described taking-up cam is socketed on described main shaft, the contoured surface of the described taking-up cam of top, one end pressure of described taking-up connecting rod, its other end and described taking-up rotating shaft are fixed, described taking-up axis of rotation is arranged in described frame, one end and the described taking-up rotating shaft of described taking-up depression bar are fixed, described taking-up pressing plate is pressed on its other end top, the upper end thereof of described taking-up pressing plate is in described frame, one end of the described taking-up push rod of top, its lower end pressure, the top described taking-up push rod of pressure is slidably arranged in described frame, its other end extends in described shaped device.
Described shaped device comprises the sidepiece shaping mechanism being positioned at both sides and the neck shaping mechanism being positioned at top, described sidepiece shaping mechanism comprises sidepiece Forming press, rotate and be arranged on the shaping rotating shaft of sidepiece in described frame, sidepiece molding gear strip transmission mechanism, described sidepiece Forming press is socketed in one end of the shaping rotating shaft of described sidepiece, and described taking-up cam drives the other end of the shaping rotating shaft of described sidepiece by described sidepiece molding gear strip transmission mechanism; Described neck shaping mechanism comprises the neck shaping cam be socketed on described main shaft, the shaping connecting rod of neck, neck forming blocks, and described neck shaping cam drives described neck forming blocks by the shaping connecting rod of described neck.
Described ticking device comprises ticking block, rotates the ticking rotating shaft be arranged in described frame, ticks transmission mechanism, ticks cam, described ticking block is socketed in described ticking rotating shaft, described ticking cam is socketed on described main shaft, and described ticking cam drives described ticking rotating shaft by ticking transmission mechanism; Described ticking transmission mechanism comprises the ticking gear be socketed in described ticking rotating shaft, ticking tooth bar, the ticking rotation seat be connected with described ticking axis of rotation with described ticking gears meshing, ticks connecting rod, described ticking tooth bar is slidably connected on described ticking rotation seat, the bottom of described ticking tooth bar is threaded connection the top of described ticking connecting rod, the contoured surface of the described ticking cam of top, bottom pressure of described ticking connecting rod.
Described twister comprises rotating and is arranged on sleeve pipe in described frame, twisting gear, with the twisting tooth bar of described twisting gears meshing, twists connecting rod and twist cam, the bottom of described sleeve pipe is corresponding with the top of described shaped device, described twisting geared sleeve is connected on described sleeve pipe, and described twisting cam drives described twisting tooth bar by described twisting connecting rod.
Described welder comprises argon arc welding machine, welder support, rear position baffle plate, Pneumatic manipulator, welding air gun frame and proximity switch, described welder support is connected with described argon arc welding machine, described rear position baffle plate is arranged at the top of described argon arc welding machine, described Pneumatic manipulator is arranged at the side of described frame, described welding air gun erection is placed in the end of described Pneumatic manipulator, described welding air gun erection is equipped with air gun, and described proximity switch is arranged at the corresponding position of described air gun.
The present invention also provides a kind of workflow of full-automatic numerical control clothes rack forming machine, and step comprises:
1), start the automatic button of control device, wire rod, through the drive of tractor, enters shaped device by straightener, and then cutter cuts off wire rod;
2), wire rod is bent to form clothes hanger both sides and neck structure by the wire rod that enters shaped device under the action of sidepiece shaping mechanism and neck shaping mechanism, under the action of then twister by the two ends of wire rod strand together;
3), when not needing twister action, welder carries out action under control of the control means, by the welding of the two ends of wire rod together;
4), tick the clothes hanger semi-finished product that do not completed by head of device and be bent into finished product, finally by withdrawing device, finished product is taken out.
Beneficial effect of the present invention is: the present invention includes frame, drive unit, wire-sending device, shaped device, tick device, twister and withdrawing device, drive unit, wire-sending device, shaped device, tick device, twister and withdrawing device are all arranged at frame, withdrawing device, ticking device and twister are all positioned at the top of shaped device, and withdrawing device, ticking device and twister arrange from bottom to top, wire-sending device is positioned at the side of shaped device, drive unit is positioned at the below of shaped device, also comprise control device and welder, drive unit, wire-sending device, shaped device, tick device, twister and withdrawing device are all electrically connected with control device, welder is positioned at the opposite side of shaped device.Being arranged so that this forming machine automaticity is high, production efficiency is high, process velocity is fast, constant product quality, percent defective are low, saving man-hour, reducing production cost by control device and welder.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the structural representation of the ticking transmission mechanism of Fig. 1.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention and beneficial effect thereof are described in detail, but embodiments of the present invention are not limited thereto.
As shown in Fig. 1 ~ 3, full-automatic numerical control clothes rack forming machine, comprise frame 1, drive unit (not shown), wire-sending device 8, shaped device 17, tick device 5, twister 4 and withdrawing device 6, drive unit, wire-sending device 8, shaped device 17, tick device 5, twister 4 and withdrawing device 6 are all arranged at frame 1, withdrawing device 6, ticking device 5 and twister 4 are all positioned at the top of shaped device 17, and withdrawing device 6, ticking device 5 and twister 4 arrange from bottom to top, wire-sending device 8 is positioned at the side of shaped device 17, drive unit is positioned at the below of shaped device 17, also comprise control device 9 and welder 36, drive unit, wire-sending device 8, shaped device 17, tick device 5, twister 4 and withdrawing device 6 are all electrically connected with control device 9, welder 36 is positioned at the opposite side of shaped device 17.
Preferably, control device 9 comprises control circuit (not shown) and control panel 35, control panel 35 comprises touch-screen 10, unwrapping wire speed governing button 28, shaping speed governing button 29, inching button 30 and automatic button 34, and touch-screen 10, unwrapping wire speed governing button 28, shaping speed governing button 29, inching button 30 and automatic button 34 are all electrically connected with control circuit.
Wherein, following functional module is shown at touch-screen 10:
A, crawl feeding: it is invalid to operate in circular flow; Press this key, wire-sending device 8 is toward line sending direction continuous running under the effect of line sending motor, and unclamp this key, line sending motor shuts down;
B, the crawl material returned: it is invalid to operate in circular flow; Press this key, wire-sending device 8 is toward the opposite direction continuous running of line sending under the effect of line sending motor, and unclamp this key, line sending motor shuts down;
C, manual feeding: it is invalid to operate in circular flow; Press this key 1 time, the direction of wire-sending device 8 toward line sending under the effect of line sending motor operates 1 time, and the duration is 1 clothes hanger feed length setting value.
D, stopping buzzing: when system malfunctions, touch-screen 10 shows relevant fault message, and buzzer call, presses this key, buzzer stops piping, and after pending fault is removed, the fault message of touch-screen 10 display is removed automatically;
E, automatically startup: press this key, clothes rack forming machine enters circular flow state, systems stay is produced;
F, automatically to stop: pressing this key, clothes rack forming machine exits circular flow state, and system is in wait state, the crawl feeding now can carrying out needing, the crawl material returned, manual feeding, manual adjusting microinching or automatically actuated operation;
G, accumulative clearing: press this key, accumulative total is produced number and reset;
H, current clearing: press this key, Current production resets.
Preferably, drive unit comprises mair motor 11, line sending motor (not shown), servomotor (not shown), main shaft 13 and decelerator 12, mair motor 11 is by decelerator 12 drive shaft 13, main shaft 13 is socketed with the cutting knife cam 19 driving cutter 16, line sending motor is connected with wire-sending device 8, and the power of line sending motor is 750 ~ 2000W, and its feature is that feeding speed is fast, length accuracy is high, and servomotor is electrically connected with control circuit.
Preferably, wire-sending device 8 comprises straightener 14, hitch frame 24, cutter 16 and front line plate 25 excessively, and hitch frame 24 comprises tractor 15, spring 26 and handle 27, and spring 26 is sheathed on handle 27, and one end of handle 27 contacts with tractor 15.
Preferably, withdrawing device 6 includes and takes out push rod 62, take out cam 61, take out connecting rod 63, take out rotating shaft 64, take out depression bar 65, take out pressing plate 66, taking out cam 61 is socketed on main shaft 13, top, one end pressure of taking out connecting rod 63 takes out the contoured surface of cam 61, its other end is fixed with taking-up rotating shaft 64, taking out rotating shaft 64 rotation is arranged in frame 1, the one end of taking out depression bar 65 is fixed with taking-up rotating shaft 64, its other end top pressure takes out pressing plate 66, take out the upper end thereof of pressing plate 66 in frame 1, top, its lower end pressure takes out one end of push rod 62, top pressure is taken out push rod 62 and is slidably arranged in frame 1, its other end extends in shaped device 17.Take out cam 61 by taking out connecting rod 63, take out rotating shaft 64, take out depression bar 65 and drive and take out pressing plate 66 and rotate top pressure and take out push rod 62, taking-up push rod 62 is slided the clothes hanger of forming is released.
Preferably, shaped device 17 comprises the sidepiece shaping mechanism 2 being positioned at both sides and the neck shaping mechanism 3 being positioned at top, sidepiece shaping mechanism 2 comprises sidepiece Forming press 21, rotate and be arranged on the shaping rotating shaft 22 of sidepiece in frame 1, sidepiece molding gear strip transmission mechanism 23, sidepiece Forming press 21 is socketed in one end of the shaping rotating shaft 22 of sidepiece, takes out cam 61 drives the shaping rotating shaft 22 of the sidepiece other end by sidepiece molding gear strip transmission mechanism 23; Neck shaping mechanism 3 comprises the neck shaping cam 31 be socketed on main shaft 13, the shaping connecting rod (not shown) of neck, neck forming blocks 33, and neck shaping cam 31 drives neck forming blocks 33 by the shaping connecting rod of neck.
Preferably, tick device 5 to comprise ticking block 52, rotate the ticking rotating shaft 53 be arranged in frame 1, tick transmission mechanism, tick cam 51, ticking block 52 is socketed in ticking rotating shaft 53, ticking cam 51 is socketed on main shaft 13, ticks cam 51 and ticks rotating shaft 53 by ticking transmission mechanism driving; Tick transmission mechanism comprise be socketed in the ticking gear 54 ticked in rotating shaft 53, with tick ticking tooth bar 55 that gear 54 engage, and ticking rotating shaft 53 be rotationally connected ticking rotation seat 56, tick connecting rod 57, ticking tooth bar 55 is slidably connected on ticking rotation seat 56, the bottom ticking tooth bar 55 is threaded connection the top ticking connecting rod 57, top, the bottom pressure ticking connecting rod 57 ticks the contoured surface of cam 51, tick connecting rod 57 by turn and can regulate the length ticking tooth bar 55 and combine with ticking connecting rod 57, different size, difform clothes hanger can be suitable for.
Preferably, twister 4 comprise rotate be arranged on sleeve pipe 42 in frame 1, twisting gear 43, with twist twisting tooth bar 44 that gear 43 engages, twist connecting rod 45 and twist cam 41, the bottom of sleeve pipe 42 is corresponding with the top of shaped device 17, twisting gear 43 is socketed on sleeve pipe 42, and twisting cam 41 drives twisting tooth bar 44 by twisting connecting rod 45.
Wherein, sleeve pipe 42 connects main shaft 13 by detent mechanism 7, detent mechanism 7 comprises positioning tie bar 72, positioning linkage rod 73, positioning cam 71, and the top of positioning tie bar 72 and the top of sleeve pipe 42 are fixed, and the top of positioning linkage rod 73 connects the contoured surface of top, the bottom pressure positioning cam 71 of positioning tie bar 72.
Preferably, welder 36 comprises argon arc welding machine 37, welder support 38, rear position baffle plate 39, Pneumatic manipulator 40, welding air gun frame 46 and proximity switch 47, welder support 38 is connected with argon arc welding machine 37, rear position baffle plate 39 is arranged at the top of argon arc welding machine 37, Pneumatic manipulator 40 is arranged at the side of frame 1, welding air gun frame 46 is arranged at the end of Pneumatic manipulator 40, and welding air gun frame 46 is provided with air gun 48, and proximity switch 47 is arranged at the corresponding position of air gun 48.
The workflow of full-automatic numerical control clothes rack forming machine, step comprises:
1), start the automatic button 34 of control device 9, wire rod through straightener 14, then enters shaped device 17 by the drive of tractor 15, and then cutter 16 cuts off wire rod;
2), wire rod is bent to form clothes hanger both sides and neck structure by the wire rod that enters shaped device 17 under the action of sidepiece shaping mechanism 2 and neck shaping mechanism 3, under the action of then twister 4 by the two ends of wire rod strand together;
3), when not needing twister 4 action, welder 36 carries out action under the control of control device 9, by the welding of the two ends of wire rod together;
4), tick the clothes hanger semi-finished product that do not completed by head of device 5 and be bent into finished product, finally by withdrawing device 6, finished product is taken out.
Relative to prior art, the present invention at least has the following advantages: 1, line sending length standard; 2, speed can regulate according to wire diameter, any speed; 3, output high speed is fast, the most per minutely can produce 45;
4 it is most convenient that more convenient simple, the length of wires needed for screen input again of mold exchange (pattern of clothes hanger), and mobile cutter location just; 5, this machine can be adapted to produce: 201 stainless steels, 410 stainless irons, plating line, common iron wire, encapsulate line and aluminum steel.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also change above-mentioned embodiment and revise.Therefore, the present invention is not limited to above-mentioned detailed description of the invention, and any apparent improvement of every those skilled in the art done by basis of the present invention, replacement or modification all belong to protection scope of the present invention.In addition, although employ some specific terms in this description, these terms just for convenience of description, do not form any restriction to the present invention.

Claims (1)

1. full-automatic numerical control clothes rack forming machine, comprise frame, drive unit, wire-sending device, shaped device, tick device, twister and withdrawing device, described drive unit, described wire-sending device, described shaped device, described ticking device, described twister and described withdrawing device are all arranged in described frame, described withdrawing device, described ticking device and described twister are all positioned at the top of described shaped device, and described withdrawing device, described ticking device and described twister arrange from bottom to top, described wire-sending device is positioned at the side of described shaped device, described drive unit is positioned at the below of described shaped device, also comprise control device and welder, described drive unit, described wire-sending device, described shaped device, described ticking device, described twister and described withdrawing device are all electrically connected with described control device, described welder is positioned at the opposite side of described shaped device,
Described control device comprises control circuit and control panel, described control panel comprises touch-screen, unwrapping wire speed governing button, shaping speed governing button, inching button and automatic button, and described touch-screen, described unwrapping wire speed governing button, described shaping speed governing button, described inching button and described automatic button are all electrically connected with described control circuit;
It is characterized in that: described drive unit comprises mair motor, line sending motor, servomotor, main shaft and decelerator, and described mair motor drives described main shaft by described decelerator, described line sending motor is connected with described wire-sending device; Described servomotor is electrically connected with described control circuit; Described wire-sending device comprises straightener, hitch frame, cutter and front line plate excessively, and described hitch frame comprises tractor, spring and handle, and described handle is located at by described spring housing, and one end of described handle contacts with described tractor;
Described withdrawing device comprises taking-up push rod, take out cam, take out connecting rod, take out rotating shaft, take out depression bar and take out pressing plate, described taking-up cam is socketed on described main shaft, the contoured surface of the described taking-up cam of top, one end pressure of described taking-up connecting rod, its other end and described taking-up rotating shaft are fixed, described taking-up axis of rotation is arranged in described frame, one end and the described taking-up rotating shaft of described taking-up depression bar are fixed, described taking-up pressing plate is pressed on its other end top, the upper end thereof of described taking-up pressing plate is in described frame, one end of the described taking-up push rod of top, its lower end pressure, the top described taking-up push rod of pressure is slidably arranged in described frame, its other end extends in described shaped device,
Described shaped device comprises the sidepiece shaping mechanism being positioned at both sides and the neck shaping mechanism being positioned at top; described sidepiece shaping mechanism comprises sidepiece Forming press, rotate and be arranged on the shaping rotating shaft of sidepiece in described frame, sidepiece molding gear strip transmission mechanism; described sidepiece Forming press is socketed in one end of the shaping rotating shaft of described sidepiece, and described taking-up cam drives the other end of the shaping rotating shaft of described sidepiece by described sidepiece molding gear strip transmission mechanism; Described neck shaping mechanism comprises the neck shaping cam be socketed on described main shaft, the shaping connecting rod of neck, neck forming blocks, and described neck shaping cam drives described neck forming blocks by the shaping connecting rod of described neck;
Described ticking device comprises ticking block, rotates the ticking rotating shaft be arranged in described frame, ticks transmission mechanism, ticks cam, described ticking block is socketed in described ticking rotating shaft, described ticking cam is socketed on described main shaft, and described ticking cam drives described ticking rotating shaft by ticking transmission mechanism; Described ticking transmission mechanism comprises the ticking gear be socketed in described ticking rotating shaft, ticking tooth bar, the ticking rotation seat be connected with described ticking axis of rotation with described ticking gears meshing, ticks connecting rod, described ticking tooth bar is slidably connected on described ticking rotation seat, the bottom of described ticking tooth bar is threaded connection the top of described ticking connecting rod, the contoured surface of the described ticking cam of top, bottom pressure of described ticking connecting rod;
Described twister comprises rotating and is arranged on sleeve pipe in described frame, twisting gear, with the twisting tooth bar of described twisting gears meshing, twists connecting rod and twist cam, the bottom of described sleeve pipe is corresponding with the top of described shaped device, described twisting geared sleeve is connected on described sleeve pipe, and described twisting cam drives described twisting tooth bar by described twisting connecting rod;
Described welder comprises argon arc welding machine, welder support, rear position baffle plate, Pneumatic manipulator, welding air gun frame and proximity switch, described welder support is connected with described argon arc welding machine, described rear position baffle plate is arranged at the top of described argon arc welding machine, described Pneumatic manipulator is arranged at the side of described frame, described welding air gun erection is placed in the end of described Pneumatic manipulator, described welding air gun erection is equipped with air gun, and described proximity switch is arranged at the corresponding position of described air gun.
CN201310118232.2A 2013-04-08 2013-04-08 Full-automatic numerical-controlled clothes hanger forming machine and production procedure thereof Active CN103240370B (en)

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