CN103235975A - Component supervision system and method - Google Patents
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- CN103235975A CN103235975A CN2013101332550A CN201310133255A CN103235975A CN 103235975 A CN103235975 A CN 103235975A CN 2013101332550 A CN2013101332550 A CN 2013101332550A CN 201310133255 A CN201310133255 A CN 201310133255A CN 103235975 A CN103235975 A CN 103235975A
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000012544 monitoring process Methods 0.000 claims abstract description 97
- 230000010365 information processing Effects 0.000 claims abstract description 15
- 238000012545 processing Methods 0.000 claims description 9
- 238000010408 sweeping Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 4
- 238000013500 data storage Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 10
- 239000004973 liquid crystal related substance Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012550 audit Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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Abstract
The invention discloses component supervision system and method. The component supervision system comprises a component information reading module, a component information processing and monitoring module, a component information data reading module, and a prompt module. The component supervision method includes steps of S1, allowing the component information reading module to read component information and transmitting the component information to a component information processing control module; S2, allowing the component information processing and monitoring module to process the component information to generate component information data, and monitoring a component by the component information data; and S3, allowing a component information data storage module to store the component information data, and allowing the component information data reading module to read and display the component information data. The component supervision system and method are higher in component supervision efficiency and accuracy, provide prompts when the component status times out and component use errors occur, system fault tolerance and time limit monitoring capacity are improved evidently.
Description
Technical field
The present invention relates to Device element supervision field, particularly a kind of parts supervisory systems and monitoring and managing method.
Background technology
In liquid crystal display is made; require very tight to making the parts supervision of using in the LCD process; the parts that use usually can be through cleaning; tell in advance; assembling; last machine; the operation of steps such as dismounting; these operation stepss are usually at cleaning area; the test zone; the conservation zone; the standby district; carry out battery limits etc.; comprise liquid crystal pump (LC Pump) and make the parts that use in the LCD process; syringe (Syringe); shower nozzle (Head); syringe needle (Nozzle) and support component multiple parts such as (Holder); the parts that use are more, and the operation steps of parts is comparatively loaded down with trivial details.
Prior art is to LCD, especially the parts that use in the liquid crystal panel manufacture process being supervised the form that common employing manually fills in a form supervises the parts that use, not only need to record the title of using parts, mode of operation, also need to record operating personnel's numbering, writing time etc., when operating, zones of different also needs the form of parts is transferred to this operating area, go wrong to use the time at parts, also need to set up parts and scrap inventory, make the information complexity of using parts in the LCD manufacture process, component list is many, the situation that parts use is unintelligible, error of omission appears easily, situation such as misremember, be not easy the parts that use are monitored.
Summary of the invention
(1) technical matters that will solve
The technical problem to be solved in the present invention is: how a kind of parts supervisory systems and monitoring and managing method are provided, use in the operating process record accuracy rate low to solve at parts, supervisory efficiency is poor, and the supervision result is not intuitively and the problem of makeing mistakes easily.
(2) technical scheme
For solving the problems of the technologies described above, the invention provides a kind of parts supervisory systems, described parts supervisory systems comprises:
The component information read module is used for fetch unit information, and described component information is sent to component information processing monitoring module;
Component information is handled monitoring module, is used for described component information is handled generation parts information data, and described component information data are stored to the component information data memory module, and according to described component information Data Control reminding module;
The component information data memory module is used for the described component information data of storage;
The component information data read module is used for handling monitoring module control according to described component information and reads and show described component information data;
Reminding module when using mistake for or parts overtime at unit status, is handled monitoring module control according to described component information and is sent prompting.
Preferably, the state after described unit status comprises the preceding state of described operation of components and operates.
Preferably, described component information read module comprises sweeps yard device and radio frequency coding code reader, described yard device and the radio frequency coding code reader of sweeping is arranged in the operating area of described parts, describedly sweeps yard device and radio frequency coding code reader records described reading the time when fetch unit information.
Preferably, described component information is handled monitoring module according to the described parts of described component information data monitoring,, sends hint instructions to described reminding module in limited time when described parts are overtime above unit status in its following residence time of state.
Preferably, described component information is handled monitoring module and is set in advance the tabulation of operation of components use preset state, when the unit status in the described component information data does not appear in the described preset state tabulation, sends hint instructions to described reminding module.
Preferably, described component information processing monitoring module is sent to described component information data on the output device of corresponding component operational zone according to the unit status in the component information data.
Preferably, described component information data memory module comprises the processing controls district component information data memory module that is arranged on the processing controls district and is arranged on the operational zone component information data memory module of operational zone that described processing controls district's memory module and operational zone memory module receive and store described component information and handle the component information data that monitoring module sends.
The present invention also provides a kind of parts monitoring and managing method, and the method comprising the steps of:
S1 component information read module is fetch unit information before described parts are operated and after operating, and described component information is sent to the component information processing and control module;
The S2 component information is handled monitoring module the component information that receives is handled, generate the parts information data, utilize the described parts of described component information data monitoring, according to the unit status in the described component information data described component information data are sent on the output device of corresponding component operational zone, and overtime or parts use that the control reminding module sends prompting when wrong at unit status;
S3 component information data memory module is stored described component information and is handled the component information data that monitoring module sends, and the component information data read module is handled monitoring module control according to described component information and read and show described component information data.
Preferably, this method also comprises step: component information is handled monitoring module and is set in advance the tabulation of operation of components use preset state, when the unit status in the component information data did not appear in the described preset state tabulation, described component information was handled monitoring module and is sent hint instructions to described reminding module.
Preferably, this method also comprises step: component information is handled monitoring module and is set in advance the overtime time limit of unit status, described component information is handled monitoring module according to the described parts of described component information data monitoring, prescribe a time limit when described parts surpassed when stopping in its following residence time of state, send hint instructions to described reminding module.
(3) beneficial effect
Parts supervisory systems of the present invention and monitoring and managing method, by being handled in the monitoring module to component information, the component information reading and recording monitors, supervisory efficiency and the accuracy rate of parts have been improved, the supervision data of parts are come into plain view, can use at the overtime and parts of unit status and point out when wrong, make the error correction of system and time limit monitoring capacity obtain tangible lifting.
Description of drawings
Fig. 1 is the modular structure figure of parts supervisory systems of the present invention;
Fig. 2 is the component information data memory module structural drawing of parts supervisory systems of the present invention;
Fig. 3 is the flow chart of steps of invention parts monitoring and managing method.
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples are used for explanation the present invention, but are not used for limiting the scope of the invention.
The parts supervisory systems of the embodiment of the invention as shown in Figure 1, this parts supervisory systems 1 comprises: component information read module 2, component information are handled monitoring module 3, component information data memory module 4, component information data read module 5 and reminding module 6, described component information is handled monitoring module 3 and is connected with described component information read module 2, component information data memory module 4, component information data read module 5 and reminding module 6, and described component information data memory module 4 is connected with described component information data read module 5.
Described component information read module 2 is used for fetch unit information, described component information comprise parts numbering, unit status, read time and operating personnel's numbering, and described component information sent to component information handle monitoring module 3;
Described component information is handled monitoring module 3, is used for described component information is handled generation parts information data, and described component information data are stored to component information data memory module 4, and according to described component information Data Control reminding module 6;
Described component information data memory module 4 is used for the described component information data of storage;
Described component information data read module 5 is used for handling monitoring module 3 controls according to described component information and reads and show described component information data;
Described reminding module 6 when using mistake for or parts overtime at unit status, is handled monitoring module 3 controls according to described component information and is sent prompting.
The parts that use in making the LCD process are provided with numbering, described parts are sent to the operational zone of appointment when operating, before operating and the described component information read module 2 that is arranged on described operational zone after the operation read described component information, described component information comprise parts numbering, unit status, read time and operating personnel's numbering etc.Read 2 of the moulds full detail of a large amount of fetch units quick and precisely by described component information, saved the time, reduced the error rate of record.
Preferably, described component information read module 2 comprises sweeps yard device and radio frequency coding code reader,
The described yard device of sweeping is used for reading the bar coding that is arranged on parts surface, and described radio frequency coding code reader is used for reading the coding that is integrated in components interior.Described yard device and the radio frequency coding code reader of sweeping is arranged in the operating area of described parts, describedly sweeps yard device and radio frequency coding code reader records described reading the time when fetch unit information.Sweep yard device by setting and make described component information read module can read the dissimilar codings of different parts with radio frequency coding code reader, thereby improved the compatibility of system.
Preferably, the state after described unit status comprises the preceding state of described operation of components and operates.Can obtain the mode of operation of parts, the component information before the operation beginning clearly by the record of this kind unit status, the component information behind the EO is conducive to next step operation of parts.
After described component information read module 2 reads described component information, described component information is sent to described component information handle monitoring module 3, described component information is handled 3 pairs of described component information of monitoring module and is handled generation parts information data, described component information data comprise all component information of operation of described parts, be about to thereby the component information that described parts are all operated is integrated generation parts information data, described component information is handled monitoring module 3 according to the described parts of described component information data monitoring.
Preferably, described component information processing monitoring module 3 is sent to described component information data on the output device of corresponding component operational zone according to the unit status in the component information data.Information processing monitoring module 3 sends to this operational zone according to the unit status that parts in the component information data record with described component information data before operating, realized the quick calling of component information data, made operating personnel can obtain described component information data easily in order to operate.
Described component information data memory module 4 comprises the processing controls district memory module 410 that is arranged on the processing controls district and the operational zone memory module 420 that is arranged on the operational zone, described processing controls district memory module 410 is connected with operational zone memory module 420 and described component information processing monitoring module 3, for the component information data that receive and store 3 transmissions of described component information processing monitoring module as shown in Figure 2.
Described operational zone memory module 420 is arranged at each operational zone that described parts are operated, for example the cleaning area memory module 421 among Fig. 2, test zone memory module 422, conservation zone memory module 423, standby district memory module 424, battery limits memory module 425, described component information is handled monitoring module 3 and is stored in the described operational zone memory module 420 to the component information data that described operational zone sends.
Preferably, described component information data memory module 4 also comprises scraps memory module, is used for the component information data that parts are scrapped in storage.
Described component information data read module 5 and described component information data memory module 4 corresponding settings are handled 3 controls of monitoring mould according to described component information and are read and show described component information data, have made things convenient for reading and showing of component information data.
Preferably, described component information processing monitoring module 3 sets in advance the overtime time limit of unit status at the operation of each parts, according to described component information data, when described parts are overtime above described unit status in its following residence time of state, prescribe a time limit, send hint instructions to described reminding module 6, described reminding module 6 sends the overtime prompting of unit status.By setting in advance the overtime time limit of unit status described parts are monitored, the state of monitor component has better been accelerated the operating speed of parts, has avoided waste of time.
Preferably, described component information processing monitoring module 3 sets in advance status list at the operation of each parts, when the unit status in the component information data does not appear in the described preset state tabulation, illustrate that the parts that carry out this operation use mistake, should use the correct parts in the described status list to operate, described component information is handled monitoring module and is sent hint instructions to described reminding module 6, and described reminding module 6 sends the parts miscue.Can clearly determine whether to use correct parts by status list is set, and when using wrong parts, send miscue automatically, reduce the error rate of using in the parts process effectively.
A kind of parts monitoring and managing method of the embodiment of the invention as shown in Figure 3, the method comprising the steps of:
S1 component information read module is fetch unit information before described parts are operated and after operating, and described component information is sent to the component information processing and control module;
The S2 component information is handled monitoring module the component information that receives is handled, generate the parts information data, utilize the described parts of described component information data monitoring, according to the unit status in the described component information data described component information data are sent on the output device of corresponding component operational zone, and overtime or parts use that the control reminding module sends prompting when wrong at unit status;
S3 component information data memory module is stored described component information and is handled the component information data that monitoring module sends, and the component information data read module reads and shows described component information data.
Preferably, this method also comprises step: component information is handled monitoring module and is set in advance the tabulation of operation of components use preset state, when the unit status in the component information data did not appear in the described preset state tabulation, described component information was handled monitoring module and is sent hint instructions to described reminding module.
Preferably, this method also comprises step: component information is handled monitoring module and is set in advance the overtime time limit of unit status, described component information is handled monitoring module according to the described parts of described component information data monitoring, prescribe a time limit when described parts surpassed when stopping in its following residence time of state, send hint instructions to described reminding module.
For example, parts such as liquid crystal pump, syringe, shower nozzle, syringe needle and support component check operation in the test zone, parts after inspection is confirmed are by described component information read module fetch unit information, wherein, radio frequency coding code reader reads the component information of liquid crystal pump and shower nozzle, read the component information of syringe and support component by sweeping yard device, per 16 of the syringe needle of same model is formed one group, read the component information of every group of each syringe needle, described component information comprise parts numbering, unit status, read time and operating personnel numbering etc.The component information read module sends to described component information with described component information and handles monitoring module, described component information is handled monitoring module described component information is handled generation parts information data, and described component information data are stored in the described component information data memory module.
When described parts are carried out cleaning operation, described component information read module fetch unit information before the parts cleaning operation, show that parts are about to clean, and described component information is sent to described component information handle monitoring module, described component information is handled monitoring module described component information is handled generation parts information data, described component information data are sent to cleaning area, the component information data read module shows described component information data, after the parts cleaning is finished, described component information read module fetch unit information, show that parts finish cleaning operation, described component information is sent to described component information handle monitoring module, described component information is handled monitoring module described component information is handled generation parts information data, and described component information is stored in the described component information data memory module.
Preferably, described component information read module is portable component information read module.
In like manner, described parts are being told in advance, assembling, last machine, during steps such as dismounting, described component information read module fetch unit information before parts are operated, show that parts are about to carry out this cleaning, and described component information is sent to described component information handle monitoring module, described component information is handled monitoring module described component information is handled generation parts information data, described component information data are sent to the corresponding operational zone of operation, the component information data read module shows described component information data, after operation of components is finished, described component information read module fetch unit information, show that operation of components finishes, described component information is sent to described component information handle monitoring module, described component information is handled monitoring module described component information is handled generation parts information data, and described component information is stored in the described component information data memory module.
Described parts after scrapping, described component information handle monitoring module in described component information data, adds scrap the time, scrap reason, audit time etc. information, and described component information data be transferred to scrap distinguish in the memory module.
Described component information is handled monitoring module, in the process that parts are supervised, monitor the time that described parts rest on this state according to the unit status in the described component information data, when the time that described parts rest on this state exceed described state when overtime in limited time, described component information is handled monitoring module, send hint instructions to described reminding module, described reminding module sends the overtime prompting of unit status.For example parts reminding module when described cleaning area is operated above 4 hours sends prompting, and prompting is cleaned parts; Reminding module sent prompting when parts were operated above 4 hours in described test zone, and prompting checks parts; Reminding module sent prompting when parts were operated above 15 days in described conservation zone, and prompting is cleaned again to parts; Parts are operated in described standby district and battery limits, and syringe use to surpass 48 hours, liquid crystal pump and shower nozzle use that reminding module sends prompting when surpassing 7 days, and prompting is descended machine operation to parts.
Described component information is handled monitoring module, in the process that parts are supervised, monitor described unit status according to the unit status in the described component information data, when the unit status in the component information data does not appear in the described preset state tabulation, illustrate that the parts that carry out this operation use mistake, should use the correct parts in the described status list to operate, described component information is handled monitoring module and is sent hint instructions to described reminding module, and described reminding module sends the parts miscue.
The parts that occur in the present embodiment, time, cycle are and illustrate, and technical scheme of the present invention are not made restriction, and those skilled in the art can choose flexibly and operate according to actual conditions.
Parts supervisory systems of the present invention and monitoring and managing method, by being handled in the monitoring module to component information, the component information reading and recording monitors, supervisory efficiency and the accuracy rate of parts have been improved, the supervision data of parts are come into plain view, can use at the overtime and parts of unit status and point out when wrong, make the error correction of system and time limit monitoring capacity obtain tangible lifting.
Above embodiment only is used for explanation the present invention; and be not limitation of the present invention; the those of ordinary skill in relevant technologies field; under the situation that does not break away from the spirit and scope of the present invention; can also make a variety of changes and modification; therefore all technical schemes that are equal to also belong to category of the present invention, and scope of patent protection of the present invention should be defined by the claims.
Claims (10)
1. a parts supervisory systems is characterized in that, described parts supervisory systems comprises:
The component information read module is used for fetch unit information, and described component information is sent to component information processing monitoring module;
Component information is handled monitoring module, is used for described component information is handled generation parts information data, and described component information data are stored to the component information data memory module, and according to described component information Data Control reminding module;
The component information data memory module is used for the described component information data of storage;
The component information data read module is used for handling monitoring module control according to described component information and reads and show described component information data;
Reminding module when using mistake for or parts overtime at unit status, is handled monitoring module control according to described component information and is sent prompting.
2. parts supervisory systems as claimed in claim 1 is characterized in that, the state after described unit status comprises the preceding state of described operation of components and operates.
3. parts supervisory systems as claimed in claim 1, it is characterized in that, described component information read module comprises sweeps yard device and radio frequency coding code reader, described yard device and the radio frequency coding code reader of sweeping is arranged in the operating area of described parts, describedly sweeps yard device and radio frequency coding code reader records described reading the time when fetch unit information.
4. parts supervisory systems as claimed in claim 1, it is characterized in that, described component information is handled monitoring module according to the described parts of described component information data monitoring,, sends hint instructions to described reminding module in limited time when described parts are overtime above unit status in its following residence time of state.
5. parts supervisory systems as claimed in claim 1, it is characterized in that, described component information is handled monitoring module and is set in advance the tabulation of operation of components use preset state, when the unit status in the described component information data does not appear in the described preset state tabulation, send hint instructions to described reminding module.
6. parts supervisory systems as claimed in claim 1 is characterized in that, described component information is handled monitoring module and according to the unit status in the component information data described component information data is sent on the output device of corresponding component operational zone.
7. parts supervisory systems as claimed in claim 1, it is characterized in that, described component information data memory module comprises the processing controls district component information data memory module that is arranged on the processing controls district and is arranged on the operational zone component information data memory module of operational zone that described processing controls district's memory module and operational zone memory module receive and store described component information and handle the component information data that monitoring module sends.
8. parts monitoring and managing method is characterized in that the method comprising the steps of:
S1 component information read module is fetch unit information before described parts are operated and after operating, and described component information is sent to the component information processing and control module;
The S2 component information is handled monitoring module the component information that receives is handled, generate the parts information data, utilize the described parts of described component information data monitoring, according to the unit status in the described component information data described component information data are sent on the output device of corresponding component operational zone, and overtime or parts use that the control reminding module sends prompting when wrong at unit status;
S3 component information data memory module is stored described component information and is handled the component information data that monitoring module sends, and the component information data read module is handled monitoring module control according to described component information and read and show described component information data.
9. parts monitoring and managing method as claimed in claim 8, it is characterized in that, this method also comprises step: component information is handled monitoring module and is set in advance the tabulation of operation of components use preset state, when the unit status in the component information data did not appear in the described preset state tabulation, described component information was handled monitoring module and is sent hint instructions to described reminding module.
10. parts monitoring and managing method as claimed in claim 8, it is characterized in that, this method also comprises step: component information is handled monitoring module and is set in advance the overtime time limit of unit status, described component information is handled monitoring module according to the described parts of described component information data monitoring, prescribe a time limit when described parts surpassed when stopping in its following residence time of state, send hint instructions to described reminding module.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310133255.0A CN103235975B (en) | 2013-04-17 | 2013-04-17 | Parts supervisory systems and monitoring and managing method |
| PCT/CN2013/078098 WO2014169528A1 (en) | 2013-04-17 | 2013-06-27 | Component supervision system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310133255.0A CN103235975B (en) | 2013-04-17 | 2013-04-17 | Parts supervisory systems and monitoring and managing method |
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| Publication Number | Publication Date |
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| CN103235975A true CN103235975A (en) | 2013-08-07 |
| CN103235975B CN103235975B (en) | 2016-06-22 |
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| CN201310133255.0A Expired - Fee Related CN103235975B (en) | 2013-04-17 | 2013-04-17 | Parts supervisory systems and monitoring and managing method |
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| CN (1) | CN103235975B (en) |
| WO (1) | WO2014169528A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106779513A (en) * | 2017-04-07 | 2017-05-31 | 北京燃气绿源达清洁燃料有限公司 | Special equipment dynamic information management system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101692587A (en) * | 2009-09-09 | 2010-04-07 | 重庆大学 | System and method thereof for online monitoring and managing security tools and instruments of transformer substation |
| CN102042909A (en) * | 2009-10-14 | 2011-05-04 | 中国北车集团大同电力机车有限责任公司 | Locomotive fault diagnosis method and system |
| CN102316303A (en) * | 2010-06-29 | 2012-01-11 | 广东迅通科技股份有限公司 | Equipment running status monitoring system |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201548988U (en) * | 2009-06-09 | 2010-08-11 | 北京千禧维讯技术服务有限公司 | Warehouse network electronic checking scheduling device |
| CN202502555U (en) * | 2012-03-05 | 2012-10-24 | 武汉鹏晔科技有限公司 | Intelligent regulating and controlling device for power grid safety tools and appliances |
-
2013
- 2013-04-17 CN CN201310133255.0A patent/CN103235975B/en not_active Expired - Fee Related
- 2013-06-27 WO PCT/CN2013/078098 patent/WO2014169528A1/en active Application Filing
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101692587A (en) * | 2009-09-09 | 2010-04-07 | 重庆大学 | System and method thereof for online monitoring and managing security tools and instruments of transformer substation |
| CN102042909A (en) * | 2009-10-14 | 2011-05-04 | 中国北车集团大同电力机车有限责任公司 | Locomotive fault diagnosis method and system |
| CN102316303A (en) * | 2010-06-29 | 2012-01-11 | 广东迅通科技股份有限公司 | Equipment running status monitoring system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106779513A (en) * | 2017-04-07 | 2017-05-31 | 北京燃气绿源达清洁燃料有限公司 | Special equipment dynamic information management system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103235975B (en) | 2016-06-22 |
| WO2014169528A1 (en) | 2014-10-23 |
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