CN103235975B - Parts supervisory systems and monitoring and managing method - Google Patents
Parts supervisory systems and monitoring and managing method Download PDFInfo
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- CN103235975B CN103235975B CN201310133255.0A CN201310133255A CN103235975B CN 103235975 B CN103235975 B CN 103235975B CN 201310133255 A CN201310133255 A CN 201310133255A CN 103235975 B CN103235975 B CN 103235975B
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- 238000000034 method Methods 0.000 title claims abstract description 102
- 238000012544 monitoring process Methods 0.000 title claims abstract description 102
- 230000010365 information processing Effects 0.000 claims abstract description 13
- 238000012545 processing Methods 0.000 claims description 15
- 239000004973 liquid crystal related substance Substances 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000012937 correction Methods 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 238000012550 audit Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06311—Scheduling, planning or task assignment for a person or group
- G06Q10/063114—Status monitoring or status determination for a person or group
Abstract
The invention discloses a kind of parts supervisory systems and monitoring and managing method, described parts managing system includes: component information read module, component information process monitoring module, component information data read module and reminding module, described parts monitoring and managing method includes step S1 component information read module and reads component information, and described component information is sent to component information processing and control module；S2 component information processes monitoring module and described component information is processed, and generating unit information data utilizes parts described in described component information data monitoring；S3 component information data memory module stores described component information data, and component information data read module reads and shows described component information data。The parts supervisory systems of the present invention and monitoring and managing method, improve supervisory efficiency and the accuracy rate of parts, it is possible to points out when unit status time-out and parts mistake in, makes the error correction of system and time limit monitoring capacity obtain and be obviously improved。
Description
Technical field
The present invention relates to device element supervision area, particularly to a kind of parts supervisory systems and monitoring and managing method。
Background technology
In liquid crystal display manufactures, to manufacturing, the parts regulatory requirements used in liquid crystal display process is very tight, the parts used would generally pass through and clean, tell in advance, assemble, upper machine, the step operation such as dismounting, these operating procedures are generally in cleaning area, test zone, conservation zone, standby district, battery limits etc. carry out, and manufacture the parts used in liquid crystal display process and include liquid crystal pump (LCPump), syringe (Syringe), shower nozzle (Head), the multiple parts such as syringe needle (Nozzle) and support parts (Holder), the parts used are more, and the operating procedure of parts is relatively complicated。
Prior art is to liquid crystal display, the parts used are supervised by the form especially the parts usual employing of supervision used in liquid crystal panel manufacture process manually filled in a form, record is not only needed to use the title of parts, mode of operation, also need to record operator's numbering, the record time etc., also need to when zones of different is operated the form of parts is transferred to this operating area, when parts go wrong and cannot use, also need to set up component exhaustion inventory, make the information using parts in liquid crystal display manufacture process complicated, component list is many, the situation that parts use is unintelligible, error of omission easily occurs, the situation such as misremember, it is not easy the parts to using to be monitored。
Summary of the invention
(1) to solve the technical problem that
The technical problem to be solved in the present invention is: how to provide a kind of parts supervisory systems and monitoring and managing method, and to solve to use record accuracy rate in operating process low at parts, supervisory efficiency is poor, the problem that supervision result intuitively and is not easily made mistakes。
(2) technical scheme
For solving above-mentioned technical problem, the invention provides a kind of parts supervisory systems, described parts supervisory systems includes:
Component information read module, is used for reading component information, and described component information is sent to component information process monitoring module；
Component information processes monitoring module, for carrying out described component information processing generating unit information data, stores described component information data to component information data memory module, and according to described component information Data Control reminding module；
Component information data memory module, is used for storing described component information data；
Component information data read module, controls read and show described component information data for processing monitoring module according to described component information；
Reminding module, for when unit status time-out or parts mistake in, processing monitoring module according to described component information and control to send prompting。
Preferably, described unit status includes the state before described operation of components and the state after operation。
Preferably, described component information read module includes code reader and radio frequency encoding code reader, described code reader and radio frequency encoding code reader are arranged in the operating area of described parts, and described code reader and radio frequency encoding code reader record the described reading time when reading component information。
Preferably, described component information processes monitoring module parts according to described component information data monitoring, when the time of staying exceedes unit status timeouts to described parts under its state, sends hint instructions to described reminding module。
Preferably, described component information processes monitoring module and pre-sets operation of components use preset state list, when the unit status in described component information data does not occur in described preset state list, sends hint instructions to described reminding module。
Preferably, described component information processes monitoring module according to the unit status in component information data by described component information data transmission to the outut device of corresponding component operating space。
Preferably, described component information data memory module includes being arranged on the processing controls district component information data memory module in processing controls district and being arranged on the operating space component information data memory module of operating space, and described processing controls district memory module and operating space memory module receive and store described component information and process the component information data that monitoring module sends。
The present invention also provides for a kind of parts monitoring and managing method, and the method comprising the steps of:
S1 component information read module is before described parts are operated and is operated reading afterwards component information, and described component information is sent to component information processing and control module；
S2 component information processes monitoring module and the component information received is processed, generating unit information data, utilize parts described in described component information data monitoring, according to the unit status in described component information data, described component information data are sent to the outut device of corresponding component operating space, and control reminding module sends prompting when unit status time-out or parts mistake in；
S3 component information data memory module stores described component information and processes the component information data that monitoring module sends, and component information data read module processes monitoring module according to described component information and controls read and show described component information data。
Preferably, the method further comprises the steps of: component information process monitoring module and pre-sets operation of components use preset state list, when the unit status in component information data does not occur in described preset state list, described component information processes monitoring module and sends hint instructions to described reminding module。
Preferably, the method further comprises the steps of: component information process monitoring module and pre-sets unit status timeouts, described component information processes monitoring module parts according to described component information data monitoring, when described parts time of staying under its state exceedes stop in limited time, hint instructions is sent to described reminding module。
(3) beneficial effect
The parts supervisory systems of the present invention and monitoring and managing method, it is monitored by reading component information to recorded in component information process monitoring module, improve supervisory efficiency and the accuracy rate of parts, the supervision data making parts are very clear, can point out when unit status time-out and parts mistake in, make the error correction of system and time limit monitoring capacity obtain and be obviously improved。
Accompanying drawing explanation
Fig. 1 is the function structure chart of parts supervisory systems of the present invention；
Fig. 2 is the component information data memory module structure chart of parts supervisory systems of the present invention；
Fig. 3 is the flow chart of steps of invention parts monitoring and managing method。
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail。Following example are used for illustrating the present invention, but are not limited to the scope of the present invention。
The parts supervisory systems of the embodiment of the present invention is as shown in Figure 1, this parts supervisory systems 1 includes: component information read module 2, component information process monitoring module 3, component information data memory module 4, component information data read module 5 and reminding module 6, described component information processes monitoring module 3 and is connected with described component information read module 2, component information data memory module 4, component information data read module 5 and reminding module 6, and described component information data memory module 4 is connected with described component information data read module 5。
Described component information read module 2, is used for reading component information, and described component information includes the numbering of parts, unit status, reading time and operator's numbering, and described component information is sent to component information process monitoring module 3；
Described component information processes monitoring module 3, for carrying out described component information processing generating unit information data, stores described component information data to component information data memory module 4, and according to described component information Data Control reminding module 6；
Described component information data memory module 4, is used for storing described component information data；
Described component information data read module 5, controls read and show described component information data for processing monitoring module 3 according to described component information；
Described reminding module 6, for when unit status time-out or parts mistake in, processing monitoring module 3 according to described component information and control to send prompting。
The parts used in manufacturing liquid crystal display process are provided with numbering, described parts are sent to the operating space specified when being operated, before being operated and be arranged on the described component information read module 2 of described operating space after operation and read described component information, described component information includes the numbering of parts, unit status, reading time and operator's numbering etc.。By described component information read mould 2 pieces can the full detail of quick and precisely substantial amounts of reading parts, save the time, reduce the error rate of record。
Preferably, described component information read module 2 includes code reader and radio frequency encoding code reader,
Described code reader is for reading the bar coding being arranged on parts surface, and described radio frequency encoding code reader is for reading the coding being integrated in components interior。Described code reader and radio frequency encoding code reader are arranged in the operating area of described parts, and described code reader and radio frequency encoding code reader record the described reading time when reading component information。Make described component information read module can read the dissimilar coding of different parts by arranging code reader and radio frequency encoding code reader, thus improve the compatibility of system。
Preferably, described unit status includes the state before described operation of components and the state after operation。The mode of operation of parts can be obtained clearly by the record of this kind of unit status, operation start before component information, operation terminate after component information, be conducive to next step operation of parts。
After described component information read module 2 reads described component information, described component information is sent to described component information and processes monitoring module 3, described component information processes monitoring module 3 and carries out described component information processing generating unit information data, described component information packet is containing the component information of described parts all operations, being about to the component information of described parts all operations be integrated thus generating unit information data, described component information processes monitoring module 3 parts according to described component information data monitoring。
Preferably, described component information processes monitoring module 3 according to the unit status in component information data by described component information data transmission to the outut device of corresponding component operating space。Described component information data are sent to this operating space by the unit status that information processing monitoring module 3 records before being operated according to parts in component information data, achieve the quick calling of component information data, allow the operator to obtain described component information data to be operated easily。
Described component information data memory module 4 includes the processing controls district memory module 410 being arranged on processing controls district and the operating space memory module 420 being arranged on operating space, described processing controls district memory module 410 and operating space memory module 420 process monitoring module 3 with described component information and are connected, and process component information data that monitoring module 3 sends as shown in Figure 2 for receiving and store described component information。
Described operating space memory module 420 is arranged at each operating space that described parts are operated, such as, cleaning area memory module 421 in Fig. 2, test zone memory module 422, conservation zone memory module 423, standby district memory module 424, battery limits memory module 425, described component information processes monitoring module 3 and is stored in described operating space memory module 420 to the component information data that described operating space sends。
Preferably, described component information data memory module 4 also includes scrapping memory module, for storing the component information data of obsolete components。
Described component information data read module 5 is correspondingly arranged with described component information data memory module 4, processes monitoring mould 3 according to described component information and controls read and show described component information data, facilitates reading and the display of component information data。
Preferably, described component information process monitoring module 3 pre-sets unit status timeouts for the operation of all parts, according to described component information data, when under its state, the time of staying exceedes described unit status timeouts to described parts, sending hint instructions to described reminding module 6, described reminding module 6 sends the prompting of unit status time-out。By pre-setting unit status timeouts, described parts are monitored, it is possible to monitor the state of parts better, accelerate the speed of operation of parts, it is to avoid waste of time。
Preferably, described component information process monitoring module 3 pre-sets status list for the operation of all parts, when the unit status in component information data does not occur in described preset state list, illustrate to carry out the parts mistake in of this operation, the correct parts in described status list should be used to be operated, described component information processes monitoring module and sends hint instructions to described reminding module 6, and described reminding module 6 sends parts miscue。Can clearly determine whether to employ correct parts by arranging status list, and automatically send miscue when mistake in parts, effectively reduce the error rate used in parts process。
A kind of parts monitoring and managing method of the embodiment of the present invention is as it is shown on figure 3, the method comprising the steps of:
S1 component information read module is before described parts are operated and is operated reading afterwards component information, and described component information is sent to component information processing and control module；
S2 component information processes monitoring module and the component information received is processed, generating unit information data, utilize parts described in described component information data monitoring, according to the unit status in described component information data, described component information data are sent to the outut device of corresponding component operating space, and control reminding module sends prompting when unit status time-out or parts mistake in；
S3 component information data memory module stores described component information and processes the component information data that monitoring module sends, and component information data read module reads and shows described component information data。
Preferably, the method further comprises the steps of: component information process monitoring module and pre-sets operation of components use preset state list, when the unit status in component information data does not occur in described preset state list, described component information processes monitoring module and sends hint instructions to described reminding module。
Preferably, the method further comprises the steps of: component information process monitoring module and pre-sets unit status timeouts, described component information processes monitoring module parts according to described component information data monitoring, when described parts time of staying under its state exceedes stop in limited time, hint instructions is sent to described reminding module。
Such as, the parts such as liquid crystal pump, syringe, shower nozzle, syringe needle and support parts carry out in test zone checking operation, check that the parts after confirming read component information by described component information read module, wherein, radio frequency encoding code reader reads the component information of liquid crystal pump and shower nozzle, read syringe by code reader and support the component information of parts, every 16 of the syringe needle of same model forms one group, reading the component information often organizing each syringe needle, described component information includes the numbering of parts, unit status, reading time and operator's numbering etc.。Described component information is sent to described component information and processes monitoring module by component information read module, described component information processes monitoring module and carries out described component information processing generating unit information data, and described component information data is stored in described component information data memory module。
When being carried out described parts operating, described component information read module reads component information before element purge operates, show that parts are about to be carried out, and described component information is sent to described component information process monitoring module, described component information processes monitoring module and carries out described component information processing generating unit information data, described component information data are sent to cleaning area, component information data read module shows described component information data, after element purge completes, described component information read module reads component information, show that parts complete cleaning operation, described component information is sent to described component information and processes monitoring module, described component information processes monitoring module and carries out described component information processing generating unit information data, and described component information is stored in described component information data memory module。
Preferably, described component information read module is portable component information read module。
In like manner, described parts are being told in advance, assemble, upper machine, during the steps such as dismounting, described component information read module reads component information before parts are operated, show that parts are about to carry out this cleaning, and described component information is sent to described component information process monitoring module, described component information processes monitoring module and carries out described component information processing generating unit information data, described component information data are sent to the operating space that operation is corresponding, component information data read module shows described component information data, after operation of components completes, described component information read module reads component information, show that operation of components completes, described component information is sent to described component information and processes monitoring module, described component information processes monitoring module and carries out described component information processing generating unit information data, and described component information is stored in described component information data memory module。
Described parts are after scrapping, and described component information processes monitoring module and adds failure time in described component information data, scraps the information such as reason, audit time, and described component information data is transferred to and scraps in district's memory module。
Described component information processes monitoring module, in the process that parts are supervised, monitor described parts according to the unit status in described component information data and rest on the time of this state, when the time that described parts rest on this state exceeds described state timeouts, described component information processes monitoring module, sending hint instructions to described reminding module, described reminding module sends the prompting of unit status time-out。Such as parts are operated constantly reminding module little of 4 and send prompting in described cleaning area, and parts are carried out by prompting；Parts are operated constantly reminding module little of 4 and send prompting in described test zone, and parts are checked by prompting；When parts are operated more than 15 days in described conservation zone, reminding module sends prompting, and parts are cleaned by prompting again；Parts are operated in described standby district and battery limits, and syringe uses more than reminding module when 48 hours, liquid crystal pump and shower nozzle use more than 7 days and sends prompting, and parts are carried out lower machine operation by prompting。
Described component information processes monitoring module, in the process that parts are supervised, described unit status is monitored according to the unit status in described component information data, when the unit status in component information data does not occur in described preset state list, illustrate to carry out the parts mistake in of this operation, the correct parts in described status list should be used to be operated, described component information processes monitoring module and sends hint instructions to described reminding module, and described reminding module sends parts miscue。
In the present embodiment, the parts of appearance, time, cycle are illustration, and technical scheme is not made restriction, and those skilled in the art can choose flexibly according to practical situation and operate。
The parts supervisory systems of the present invention and monitoring and managing method, it is monitored by reading component information to recorded in component information process monitoring module, improve supervisory efficiency and the accuracy rate of parts, the supervision data making parts are very clear, can point out when unit status time-out and parts mistake in, make the error correction of system and time limit monitoring capacity obtain and be obviously improved。
Embodiment of above is merely to illustrate the present invention; and it is not limitation of the present invention; those of ordinary skill about technical field; without departing from the spirit and scope of the present invention; can also make a variety of changes and modification; therefore all equivalent technical schemes fall within scope of the invention, and the scope of patent protection of the present invention should be defined by the claims。
Claims (10)
1. a parts supervisory systems, it is characterised in that described parts supervisory systems includes:
Component information read module, for reading component information, and described component information is sent to component information process monitoring module, the parts used in manufacturing liquid crystal display process are provided with numbering, described parts are sent to the operating space specified when being operated, before being operated and operation after be arranged on described operating space described component information read module read described component information, described component information includes: the numbering of parts, unit status, the reading time and operator numbering；
Component information processes monitoring module, for carrying out described component information processing generating unit information data, stores described component information data to component information data memory module, and according to described component information Data Control reminding module；
Component information data memory module, is used for storing described component information data；
Component information data read module, controls read and show described component information data for processing monitoring module according to described component information；
Reminding module, for when unit status time-out or parts mistake in, processing monitoring module according to described component information and control to send prompting。
2. parts supervisory systems as claimed in claim 1, it is characterised in that described unit status includes the state before described operation of components and the state after operation。
3. parts supervisory systems as claimed in claim 1, it is characterized in that, described component information read module includes code reader and radio frequency encoding code reader, described code reader and radio frequency encoding code reader are arranged in the operating area of described parts, and described code reader and radio frequency encoding code reader record the described reading time when reading component information。
4. parts supervisory systems as claimed in claim 1, it is characterized in that, described component information processes monitoring module parts according to described component information data monitoring, when the time of staying exceedes unit status timeouts to described parts under its state, sends hint instructions to described reminding module。
5. parts supervisory systems as claimed in claim 1, it is characterized in that, described component information processes monitoring module and pre-sets operation of components use preset state list, when the unit status in described component information data does not occur in described preset state list, send hint instructions to described reminding module。
6. parts supervisory systems as claimed in claim 1, it is characterised in that described component information processes monitoring module and described component information data sent to the outut device of corresponding component operating space according to the unit status in component information data。
7. parts supervisory systems as claimed in claim 1, it is characterized in that, described component information data memory module includes being arranged on the processing controls district component information data memory module in processing controls district and being arranged on the operating space component information data memory module of operating space, and described processing controls district memory module and operating space memory module receive and store described component information and process the component information data that monitoring module sends。
8. a parts monitoring and managing method, it is characterised in that the method comprising the steps of:
S1 component information read module is before described parts are operated and is operated reading afterwards component information, and described component information is sent to component information process monitoring module, the parts used in manufacturing liquid crystal display process are provided with numbering, described parts are sent to the operating space specified when being operated, before being operated and operation after be arranged on described operating space described component information read module read described component information, described component information includes: the numbering of parts, unit status, the reading time and operator numbering；
S2 component information processes monitoring module and the component information received is processed, generating unit information data, utilize parts described in described component information data monitoring, according to the unit status in described component information data, described component information data are sent to the outut device of corresponding component operating space, and control reminding module sends prompting when unit status time-out or parts mistake in；
S3 component information data memory module stores described component information and processes the component information data that monitoring module sends, and component information data read module processes monitoring module according to described component information and controls read and show described component information data。
9. parts monitoring and managing method as claimed in claim 8, it is characterized in that, the method further comprises the steps of: component information process monitoring module and pre-sets operation of components use preset state list, when the unit status in component information data does not occur in described preset state list, described component information processes monitoring module and sends hint instructions to described reminding module。
10. parts monitoring and managing method as claimed in claim 8, it is characterized in that, the method further comprises the steps of: component information process monitoring module and pre-sets unit status timeouts, described component information processes monitoring module parts according to described component information data monitoring, when described parts time of staying under its state exceedes stop in limited time, hint instructions is sent to described reminding module。
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310133255.0A CN103235975B (en) | 2013-04-17 | 2013-04-17 | Parts supervisory systems and monitoring and managing method |
| PCT/CN2013/078098 WO2014169528A1 (en) | 2013-04-17 | 2013-06-27 | Component supervision system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310133255.0A CN103235975B (en) | 2013-04-17 | 2013-04-17 | Parts supervisory systems and monitoring and managing method |
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| Publication Number | Publication Date |
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| CN103235975A CN103235975A (en) | 2013-08-07 |
| CN103235975B true CN103235975B (en) | 2016-06-22 |
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| CN201310133255.0A Expired - Fee Related CN103235975B (en) | 2013-04-17 | 2013-04-17 | Parts supervisory systems and monitoring and managing method |
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| WO (1) | WO2014169528A1 (en) |
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| CN106779513B (en) * | 2017-04-07 | 2020-09-08 | 北京燃气绿源达清洁燃料有限公司 | Special equipment dynamic information management system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101692587A (en) * | 2009-09-09 | 2010-04-07 | 重庆大学 | System and method thereof for online monitoring and managing security tools and instruments of transformer substation |
| CN102042909A (en) * | 2009-10-14 | 2011-05-04 | 中国北车集团大同电力机车有限责任公司 | Locomotive fault diagnosis method and system |
| CN102316303A (en) * | 2010-06-29 | 2012-01-11 | 广东迅通科技股份有限公司 | Equipment running status monitoring system |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201548988U (en) * | 2009-06-09 | 2010-08-11 | 北京千禧维讯技术服务有限公司 | Warehouse network electronic checking scheduling device |
| CN202502555U (en) * | 2012-03-05 | 2012-10-24 | 武汉鹏晔科技有限公司 | Intelligent regulating and controlling device for power grid safety tools and appliances |
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2013
- 2013-04-17 CN CN201310133255.0A patent/CN103235975B/en not_active Expired - Fee Related
- 2013-06-27 WO PCT/CN2013/078098 patent/WO2014169528A1/en active Application Filing
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101692587A (en) * | 2009-09-09 | 2010-04-07 | 重庆大学 | System and method thereof for online monitoring and managing security tools and instruments of transformer substation |
| CN102042909A (en) * | 2009-10-14 | 2011-05-04 | 中国北车集团大同电力机车有限责任公司 | Locomotive fault diagnosis method and system |
| CN102316303A (en) * | 2010-06-29 | 2012-01-11 | 广东迅通科技股份有限公司 | Equipment running status monitoring system |
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| Publication number | Publication date |
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| WO2014169528A1 (en) | 2014-10-23 |
| CN103235975A (en) | 2013-08-07 |
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