CN103233315A - Bamboo fiber and hygroscopic and sweat-releasing terylene interwoven fabric and production method - Google Patents
Bamboo fiber and hygroscopic and sweat-releasing terylene interwoven fabric and production method Download PDFInfo
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- CN103233315A CN103233315A CN201310138939XA CN201310138939A CN103233315A CN 103233315 A CN103233315 A CN 103233315A CN 201310138939X A CN201310138939X A CN 201310138939XA CN 201310138939 A CN201310138939 A CN 201310138939A CN 103233315 A CN103233315 A CN 103233315A
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- 239000004744 fabric Substances 0.000 title claims abstract description 206
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 98
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 98
- 241001330002 Bambuseae Species 0.000 title claims abstract description 98
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 98
- 239000011425 bamboo Substances 0.000 title claims abstract description 98
- 239000000835 fiber Substances 0.000 title claims abstract description 98
- 210000004243 sweat Anatomy 0.000 title claims abstract description 74
- 229920004933 Terylene® Polymers 0.000 title claims abstract description 60
- 239000005020 polyethylene terephthalate Substances 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000004043 dyeing Methods 0.000 claims abstract description 32
- 238000009940 knitting Methods 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 139
- 238000009413 insulation Methods 0.000 claims description 78
- 238000000034 method Methods 0.000 claims description 73
- 238000009992 mercerising Methods 0.000 claims description 59
- 238000010521 absorption reaction Methods 0.000 claims description 54
- 239000002253 acid Substances 0.000 claims description 48
- 239000007788 liquid Substances 0.000 claims description 48
- 239000002270 dispersing agent Substances 0.000 claims description 42
- 210000001161 mammalian embryo Anatomy 0.000 claims description 42
- 238000005406 washing Methods 0.000 claims description 42
- 238000010792 warming Methods 0.000 claims description 41
- 239000003795 chemical substances by application Substances 0.000 claims description 36
- 230000008569 process Effects 0.000 claims description 36
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 24
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 24
- 239000000986 disperse dye Substances 0.000 claims description 24
- 238000009991 scouring Methods 0.000 claims description 24
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- 238000006386 neutralization reaction Methods 0.000 claims description 18
- 238000005554 pickling Methods 0.000 claims description 18
- 238000012805 post-processing Methods 0.000 claims description 18
- 239000000985 reactive dye Substances 0.000 claims description 18
- 238000012545 processing Methods 0.000 claims description 13
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 12
- 229960000583 acetic acid Drugs 0.000 claims description 12
- 239000002585 base Substances 0.000 claims description 12
- 239000000975 dye Substances 0.000 claims description 12
- 239000012362 glacial acetic acid Substances 0.000 claims description 12
- 235000017550 sodium carbonate Nutrition 0.000 claims description 12
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 8
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 6
- 102000004190 Enzymes Human genes 0.000 claims description 6
- 108090000790 Enzymes Proteins 0.000 claims description 6
- XADCESSVHJOZHK-UHFFFAOYSA-N Meperidine Chemical compound C=1C=CC=CC=1C1(C(=O)OCC)CCN(C)CC1 XADCESSVHJOZHK-UHFFFAOYSA-N 0.000 claims description 6
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 6
- 239000003513 alkali Substances 0.000 claims description 6
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 6
- 238000003287 bathing Methods 0.000 claims description 6
- 239000003518 caustics Substances 0.000 claims description 6
- 238000004040 coloring Methods 0.000 claims description 6
- 239000013527 degreasing agent Substances 0.000 claims description 6
- 230000008030 elimination Effects 0.000 claims description 6
- 238000003379 elimination reaction Methods 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 239000001630 malic acid Substances 0.000 claims description 6
- 235000011090 malic acid Nutrition 0.000 claims description 6
- 239000010446 mirabilite Substances 0.000 claims description 6
- 239000012188 paraffin wax Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 238000002203 pretreatment Methods 0.000 claims description 6
- 230000009467 reduction Effects 0.000 claims description 6
- 238000007670 refining Methods 0.000 claims description 6
- 229920002545 silicone oil Polymers 0.000 claims description 6
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 6
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 11
- 229920000742 Cotton Polymers 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 230000003385 bacteriostatic effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 229920000728 polyester Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Abstract
The invention provides bamboo fiber and hygroscopic and sweat-releasing terylene interwoven fabric. The bamboo fiber and hygroscopic and a hygroscopic and sweat-releasing terylene structure is weft-knitted by using fibers in parts by weight as follows: 60-80 parts of bamboo fibers and 10-30 parts of hygroscopic and sweat-releasing terylene, wherein each bamboo fiber is 20-60 s/yarn; the hygroscopic and sweat-releasing terylene is 50-100D hygroscopic and sweat-releasing terylene. The invention also discloses a production method of the bamboo fiber and hygroscopic and sweat-releasing terylene interwoven fabric. The production method comprises the following sequential steps of: (1) knitting gray cloth; (2) pre-treating the bamboo fibers; (3) mercerizing; (4) dyeing; and (5) shaping. The bamboo fiber and hygroscopic and sweat-releasing terylene interwoven fabric and the production method solve the problems of poor elasticity of the fabric and poor hygroscopicity in the prior art, and also solve the production problem of the fabric.
Description
Technical field
The present invention relates to the weaving face fabric technical field, refer to a kind of bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric especially, also relate to the production method of this kind fabric.
Background technology
In recent years, along with growth in the living standard, people's the outdoor activities time is also increasing.Dress when movable out of doors is also more and more important, and people require also more and more higher to comfortableness, health, security and the feature of environmental protection etc. of garment material.Should this requirement, the trend that interpenetrates and combine together has appearred in Casual Wear and sportswear.The clothes that this class has in conjunction with trend will have good comfort, and when activity was perspired, clothes can not pasted skin and produce cold wet sense.
Traditional fabric is limited by conventional art, has some shortcomings.As cotton class fabric good hygroscopicity, but can not quick-drying; The normal polyester fabric, quick-drying is good, and moisture pick-up properties is bad, wears sultry airtight; Bamboo fibre then has good hygroscopicity, gas permeability, comfortableness and uvioresistant, antibacterial bacteriostatic.But it exists elastic recovery poor, has powerful obviously degradation shortcoming down after the fiber moisture absorption, has brought certain difficulty to dyeing and finishing processing.In view of this, some polyester-cotton blend have appearred, bamboo is washed product, but shortcomings of flexible poor, hygroscopicity difference all.
Summary of the invention
The present invention proposes a kind of bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric, solved fabric poor flexibility, hygroscopicity difference in the prior art problem.
The present invention also proposes the production method of this kind fabric, has solved the production problem of this kind fabric.
Technical scheme of the present invention is achieved in that
Bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric become bamboo fibre lid moisture absorbing and sweat releasing terylen structure by the fiber weft-knitting of following weight portion:
60～80 parts of bamboo fibres,
10～30 parts of moisture absorption sweat-releasing terylenes,
Described bamboo fibre is 20～60S/1 yarn, and described moisture absorption sweat-releasing terylene is 50～100D moisture absorption sweat-releasing terylene.
As improvement, 70 parts of bamboo fibres, 20 parts of moisture absorption sweat-releasing terylenes,
Described bamboo fibre is the 40S/1 yarn, and described moisture absorption sweat-releasing terylene is the 75D moisture absorption sweat-releasing terylene.
The production method of bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric comprises following sequential steps:
(1) knitting embryo cloth
Prepare described bamboo fibre and moisture absorption sweat-releasing terylene by weight proportion, weft-knitting becomes the embryo cloth of bamboo fibre lid moisture absorbing and sweat releasing terylen structure;
(2) bamboo fibre pre-treatment
The embryo cloth order that step (1) is made is concise, washing for the first time, acid-base neutralization, washing for the second time, and bamboo fibre paraffin removal, impurity elimination and oil removing in the embryo cloth are obtained handling back embryo cloth;
(3) mercerising
Embryo cloth after the processing of step (2) is handled at mercerizing range, and gloss, raising resilience, acquisition stable fabric size to increase fabric obtain the mercerising fabric;
(4) dyeing
The mercerising fabric that step (3) is obtained carries out in proper order that light color one is bathed, middle look one is bathed, dark color dye wash, dark color is dyed bamboo fibre and dark post processing, and the colouring of mercerising fabric is obtained dyed shell fabrics;
(5) setting
The dyed shell fabrics that step (4) is obtained formalize preceding padding finishing, setting, sanforized, crease-resistant and shrinkproof processing make fabric have certain fabric width, grammes per square metre, washing shrinkage, cloth style and feel preferably, obtain the finished product fabric.
As to improvement of the technical scheme, also have the preceding inspection of grey cloth step between described step (1) and the step (2), check that whether embryo cloth cloth cover has oil and broken hole, prevents that the sheaing phenomenon takes place in the mercerising process.
As to improvement of the technical scheme, in the step (2), described concisely carry out in refining liquid, contain following component in the described concise liquid:
Scouring enzyme 2～4g/L,
Hydrogen peroxide 2～4g/L,
Dolantin degreaser DM-1133 0.5～1.0g/L,
Chelated dispersants DM-8108 0.5～1.5g/L,
Reach mattress anti-creasing agent LUB 1.0～2.0g/L;
Described concise process conditions are:
Bath raio 1:8～10,
90～95 ℃ of temperature,
Time 40～60min;
Described acid-base neutralization carries out in the pickling neutralizer, contains following component in the described pickling neutralizer:
Glacial acetic acid 0.1～0.3g/L,
Deoxygenase 0.3～0.5g/L;
The process conditions of described pickling neutralization are:
Bath raio 1:8～10,
40～60 ℃ of temperature,
Time 10～30min;
The process conditions of the described washing first time and washing for the second time are:
Room temperature cold wash 5～15min,
Bath raio 1:8～10.
As to improvement of the technical scheme, in the step (3), described mercerising carries out in mercerising liquid, contains following component in the described mercerising liquid:
24～26 ° of Be of caustic soda,
Silkete penetrating agent DM-205 1～5g/L;
The process conditions of described mercerising are:
16～18 ℃ of temperature,
50～60 ℃ of three-flute washing temperature,
Caustic dip time 30～45s,
Cropping face pH value 9～9.5,
Pick-up rate 140%,
Machine speed 15～18m/min.
As to improvement of the technical scheme, in the step (4),
Described light one method of bathing is:
Go into cloth and enter temperature of cold water rises to 30～50 ℃, order adds chelated dispersants DM-8108, dyeing acid DA and DISPERSE DYES then, running 5～15min, add the 5～15min that turns round after the REACTIVE DYES again, be warming up to 80～100 ℃ of insulation 20～40min again, be cooled to 80 ℃ with 1 ℃/min again, be cooled to 40～60 ℃ after qualified to sample, cold water running 5～15min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 0.5～1.0g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 10～20min, the laggard cold water of parking draining is washed out cloth;
The method that look one is bathed in described is:
Go into cloth and enter temperature of cold water rises to 30～50 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 5～15min adds the 5～15min that turns round after the REACTIVE DYES again, is cooled to 80 ℃ with 2 ℃/min, be warming up to 120 ℃ of insulation 20～40min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min and add soda ash, 80 ℃ of insulation 20～40min are cooled to 50 ℃, cold water running 5～15min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 1～1.5g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 10～20min, the laggard hot water of parking draining is washed out cloth;
Described dark color is dyed the method for washing:
Go into cloth and enter temperature of cold water rises to 30～50 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 5～15min, add the 5～15min that turns round after the REACTIVE DYES again, be cooled to 80 ℃ with 2 ℃/min, be warming up to 100 ℃ of insulation 20～40min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min, be cooled to 40～60 ℃ after qualified to sample, cold water running 5～15min draining is advanced in the parking draining;
Advance hot water and add soda ash for 40～60 ℃, rise to 50～70 ℃ and add sodium hydrosulfite and go straight up to 70～80 ℃ of insulation 10～30min parking drainings; Advance that hot water adds acid and dispersant KFS is warming up to 60～80 ℃ of 10～30min that turn round, the laggard cold water of parking draining;
The method that described dark color is dyed bamboo fibre is:
Enter temperature of cold water rises to 20～40 and ℃ add Ao and close dispersant DM-8108, add running 5～15min, add glauber salt, add running 5～15min, be warming up to 57 ℃ of running 5～15min with 0.5 ℃/min, add alkali insulation 30～50min draining, 40 ℃ of parking drainings are down in water inlet;
The method of described dark post processing is:
Advance 40～60 ℃ of insulations of hot water intensification, 5～15min draining water inlet and be down to 30～50 ℃ of parking drainings; Advance hot water and add glacial acetic acid running 10～20min parking draining; Advance the hot water post processing, add acid scouring agent 1531 and be warming up to 60～80 ℃ of insulation 10～20min draining water inlets and be down to 40～60 ℃ of parking drainings; Advance 60～80 ℃ of insulations of hot water intensification, 5～15min draining water inlet and be down to 30～50 ℃ of parking drainings; Advance cold water sample survey fastness is gone out cloth.
As to further improvement in the technical proposal, the described dark color of step (4) is dyed to wash dying to wash in the liquid and is carried out, and dyes to wash to comprise following component in the liquid:
Chelated dispersants DM-8108 1～2g/L,
Dyeing acid DA 0.5～0.7g/L,
Close auspicious high temperature levelling agent 16NDL 0.5～1.0g/L,
DISPERSE DYES 2～7%
130 ℃～135 ℃ insulation 40～60min.
As to further improvement in the technical proposal, in the step (4), described dark color is dyed and is washed and dark color is dyed reduction step is arranged between the bamboo fibre, and method is directly to add energy-efficient powder TXF2～3g/L in the car, be cooled to 80 ℃, be warming up to 95 ℃ of insulation 20～40min then.
As to improvement of the technical scheme, in the step (5), padding finishing is carried out in the padding finishing liquid before setting before the described setting, and padding finishing liquid comprises following component before the described setting:
Malic acid 10～20g/L,
Hydrophilic silicone oil DM-6185 80～150g/L,
Reach mattress antistatic additive EC 10～30g/L;
In the step (5), the technological parameter of described setting operation is:
Machine speed 15～20m/min,
160 ℃～180 ℃ of temperature,
Overfeeding 10%～20%;
In the step (5), the technological process of described sanforized is: the overfeeding of short distance, tentering, steam dewing, rubber blanket shrunk finish and the arrangement of drying cylinder blanket.
As to improvement of the technical scheme, mercerising carries out at Korea S's open width fabric mercerizing range.
After having adopted technique scheme, the invention has the beneficial effects as follows:
The present invention mainly solves common polyester-cotton blend, bamboo is washed the technical problem that product exists, selected bamboo fibre lid moisture absorbing and sweat releasing terylen structure, two kinds of fibers are had complementary advantages in physical property, both keep its good dry-touch wet permeability, gas permeability, comfortableness, uvioresistant and antibacterial bacteriostatic, improved brute force and DIMENSIONAL STABILITY again.Handle through mercerising, given fabric high-strength resilience, fabric obtains good gloss, the stable fabric size, and the absorption property of enhancing fabric improves fabric strength.The adsorption capacity of fiber and chemical reaction activity improve, and fabric sheen, intensity and DIMENSIONAL STABILITY improve.
The advantage of fabric obtains maximum the displaying like this, has promoted the added value of fabric greatly, becomes the desirable fabric in fields such as high-grade T-shirt series, sweat shirt series, underwear series, Casual Wear series and household textiles.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the step schematic diagram of the embodiment of the invention;
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
As shown in Figure 1:
Bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric become bamboo fibre lid moisture absorbing and sweat releasing terylen structure by the fiber weft-knitting of following weight portion:
60～80 parts of bamboo fibres,
10～30 parts of moisture absorption sweat-releasing terylenes,
Described bamboo fibre is 20～60S/1 yarn, and described moisture absorption sweat-releasing terylene is 50～100D moisture absorption sweat-releasing terylene.
As improvement, 70 parts of bamboo fibres, 20 parts of moisture absorption sweat-releasing terylenes,
Described bamboo fibre is the 40S/1 yarn, and described moisture absorption sweat-releasing terylene is the 75D moisture absorption sweat-releasing terylene.
The production method of bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric comprises following sequential steps:
(1) knitting embryo cloth
Prepare described bamboo fibre and moisture absorption sweat-releasing terylene by weight proportion, weft-knitting becomes the embryo cloth of bamboo fibre lid moisture absorbing and sweat releasing terylen structure;
(2) bamboo fibre pre-treatment
The embryo cloth order that step (1) is made is concise, washing for the first time, acid-base neutralization, washing for the second time, and bamboo fibre paraffin removal, impurity elimination and oil removing in the embryo cloth are obtained handling back embryo cloth;
(3) mercerising
Embryo cloth after the processing of step (2) is handled at mercerizing range, and gloss, raising resilience, acquisition stable fabric size to increase fabric obtain the mercerising fabric;
(4) dyeing
The mercerising fabric that step (3) is obtained carries out in proper order that light color one is bathed, middle look one is bathed, dark color dye wash, dark color is dyed bamboo fibre and dark post processing, and the colouring of mercerising fabric is obtained dyed shell fabrics;
(5) setting
The dyed shell fabrics that step (4) is obtained formalize preceding padding finishing, setting, sanforized, crease-resistant and shrinkproof processing make fabric have certain fabric width, grammes per square metre, washing shrinkage, cloth style and feel preferably, obtain the finished product fabric.
Examine step before also having grey cloth between described step (1) and the step (2), check that whether embryo cloth cloth cover has oil and broken hole, prevents that the sheaing phenomenon takes place in the mercerising process.
In the step (2), described concisely carry out in refining liquid, contain following component in the described concise liquid:
Scouring enzyme 2～4g/L,
Hydrogen peroxide 2～4g/L,
Dolantin degreaser DM-1133 0.5～1.0g/L,
Chelated dispersants DM-8108 0.5～1.5g/L,
Reach mattress anti-creasing agent LUB 1.0～2.0g/L;
Described concise process conditions are:
Bath raio 1:8～10,
90～95 ℃ of temperature,
Time 40～60min;
Described acid-base neutralization carries out in the pickling neutralizer, contains following component in the described pickling neutralizer:
Glacial acetic acid 0.1～0.3g/L,
Deoxygenase 0.3～0.5g/L;
The process conditions of described pickling neutralization are:
Bath raio 1:8～10,
40～60 ℃ of temperature,
Time 10～30min;
The process conditions of the described washing first time and washing for the second time are:
Room temperature cold wash 5～15min,
Bath raio 1:8～10.
In the step (3), described mercerising carries out in mercerising liquid, contains following component in the described mercerising liquid:
24～26 ° of Be of caustic soda,
Silkete penetrating agent DM-205 1～5g/L;
The process conditions of described mercerising are:
16～18 ℃ of temperature,
50～60 ℃ of three-flute washing temperature,
Caustic dip time 30～45s,
Cropping face pH value 9～9.5,
Pick-up rate 140%,
Machine speed 15～18m/min.
In the step (4),
Described light one method of bathing is:
Go into cloth and enter temperature of cold water rises to 30～50 ℃, order adds chelated dispersants DM-8108, dyeing acid DA and DISPERSE DYES then, running 5～15min, add the 5～15min that turns round after the REACTIVE DYES again, be warming up to 80～100 ℃ of insulation 20～40min again, be cooled to 80 ℃ with 1 ℃/min again, be cooled to 40～60 ℃ after qualified to sample, cold water running 5～15min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 0.5～1.0g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 10～20min, the laggard cold water of parking draining is washed out cloth;
The method that look one is bathed in described is:
Go into cloth and enter temperature of cold water rises to 30～50 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 5～15min adds the 5～15min that turns round after the REACTIVE DYES again, is cooled to 80 ℃ with 2 ℃/min, be warming up to 120 ℃ of insulation 20～40min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min and add soda ash, 80 ℃ of insulation 20～40min are cooled to 50 ℃, cold water running 5～15min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 1～1.5g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 10～20min, the laggard hot water of parking draining is washed out cloth;
Described dark color is dyed the method for washing:
Go into cloth and enter temperature of cold water rises to 30～50 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 5～15min, add the 5～15min that turns round after the REACTIVE DYES again, be cooled to 80 ℃ with 2 ℃/min, be warming up to 100 ℃ of insulation 20～40min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min, be cooled to 40～60 ℃ after qualified to sample, cold water running 5～15min draining is advanced in the parking draining;
Advance hot water and add soda ash for 40～60 ℃, rise to 50～70 ℃ and add sodium hydrosulfite and go straight up to 70～80 ℃ of insulation 10～30min parking drainings; Advance that hot water adds acid and dispersant KFS is warming up to 60～80 ℃ of 10～30min that turn round, the laggard cold water of parking draining;
The method that described dark color is dyed bamboo fibre is:
Enter temperature of cold water rises to 20～40 and ℃ add Ao and close dispersant DM-8108, add running 5～15min, add glauber salt, add running 5～15min, be warming up to 57 ℃ of running 5～15min with 0.5 ℃/min, add alkali insulation 30～50min draining, 40 ℃ of parking drainings are down in water inlet;
The method of described dark post processing is:
Advance 40～60 ℃ of insulations of hot water intensification, 5～15min draining water inlet and be down to 30～50 ℃ of parking drainings; Advance hot water and add glacial acetic acid running 10～20min parking draining; Advance the hot water post processing, add acid scouring agent 1531 and be warming up to 60～80 ℃ of insulation 10～20min draining water inlets and be down to 40～60 ℃ of parking drainings; Advance 60～80 ℃ of insulations of hot water intensification, 5～15min draining water inlet and be down to 30～50 ℃ of parking drainings; Advance cold water sample survey fastness is gone out cloth.
The described dark color of step (4) is dyed to wash dying to wash in the liquid and is carried out, and dyes to wash to comprise following component in the liquid:
Chelated dispersants DM-8108 1～2g/L,
Dyeing acid DA 0.5～0.7g/L,
Close auspicious high temperature levelling agent 16NDL 0.5～1.0g/L,
DISPERSE DYES 2～7%
130 ℃～135 ℃ insulation 40～60min.
In the step (4), described dark color is dyed and is washed and dark color is dyed reduction step is arranged between the bamboo fibre, and method is that energy-efficient powder TXF2～3g/L is directly added in the car, is cooled to 80 ℃, is warming up to 95 ℃ of insulation 20～40min then.
In the step (5), padding finishing is carried out in the padding finishing liquid before setting before the described setting, and padding finishing liquid comprises following component before the described setting:
Malic acid 10～20g/L,
Hydrophilic silicone oil DM-6185 80～150g/L,
Reach mattress antistatic additive EC 10～30g/L;
In the step (5), the technological parameter of described setting operation is:
Machine speed 15～20m/min,
160 ℃～180 ℃ of temperature,
Overfeeding 10%～20%;
In the step (5), the technological process of described sanforized is: the overfeeding of short distance, tentering, steam dewing, rubber blanket shrunk finish and the arrangement of drying cylinder blanket.
Mercerising carries out at Korea S's open width fabric mercerizing range.
Embodiment 1:
Bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric become bamboo fibre lid moisture absorbing and sweat releasing terylen structure by the fiber weft-knitting of following weight portion:
60 parts of bamboo fibres,
30 parts of moisture absorption sweat-releasing terylenes,
Described bamboo fibre is the 20S/1 yarn, and described moisture absorption sweat-releasing terylene is the 50D moisture absorption sweat-releasing terylene.
The production method of bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric comprises following sequential steps:
(1) knitting embryo cloth
Prepare described bamboo fibre and moisture absorption sweat-releasing terylene by weight proportion, weft-knitting becomes the embryo cloth of bamboo fibre lid moisture absorbing and sweat releasing terylen structure;
(2) bamboo fibre pre-treatment
The embryo cloth order that step (1) is made is concise, washing for the first time, acid-base neutralization, washing for the second time, and bamboo fibre paraffin removal, impurity elimination and oil removing in the embryo cloth are obtained handling back embryo cloth;
(3) mercerising
Embryo cloth after the processing of step (2) is handled at mercerizing range, and gloss, raising resilience, acquisition stable fabric size to increase fabric obtain the mercerising fabric;
(4) dyeing
The mercerising fabric that step (3) is obtained carries out in proper order that light color one is bathed, middle look one is bathed, dark color dye wash, dark color is dyed bamboo fibre and dark post processing, and the colouring of mercerising fabric is obtained dyed shell fabrics;
(5) setting
The dyed shell fabrics that step (4) is obtained formalize preceding padding finishing, setting, sanforized, crease-resistant and shrinkproof processing make fabric have certain fabric width, grammes per square metre, washing shrinkage, cloth style and feel preferably, obtain the finished product fabric.
Examine step before also having grey cloth between described step (1) and the step (2), check that whether embryo cloth cloth cover has oil and broken hole, prevents that the sheaing phenomenon takes place in the mercerising process.
In the step (2), described concisely carry out in refining liquid, contain following component in the described concise liquid:
Scouring enzyme 2g/L,
Hydrogen peroxide 2g/L,
Dolantin degreaser DM-1133 0.5g/L,
Chelated dispersants DM-8108 0.5g/L,
Reach mattress anti-creasing agent LUB 1.0g/L;
Described concise process conditions are:
Bath raio 1:8,
90 ℃ of temperature,
Time 40min;
Described acid-base neutralization carries out in the pickling neutralizer, contains following component in the described pickling neutralizer:
Glacial acetic acid 0.1g/L,
Deoxygenase 0.3g/L;
The process conditions of described pickling neutralization are:
Bath raio 1:8,
40 ℃ of temperature,
Time 10min;
The process conditions of the described washing first time and washing for the second time are:
Room temperature cold wash 5min,
Bath raio 1:8.
In the step (3), described mercerising carries out in mercerising liquid, contains following component in the described mercerising liquid:
24 ° of Be of caustic soda,
Silkete penetrating agent DM-205 1g/L;
The process conditions of described mercerising are:
16 ℃ of temperature,
50 ℃ of three-flute washing temperature,
Caustic dip time 30s,
Cropping face pH value 9,
Pick-up rate 140%,
Machine speed 15m/min.
In the step (4),
Described light one method of bathing is:
Go into cloth and advance temperature of cold water rises to 30 ℃, order adds chelated dispersants DM-8108, dyeing acid DA and DISPERSE DYES then, running 15min, add the 15min that turns round after the REACTIVE DYES again, be warming up to 80 ℃ of insulation 40min again, be cooled to 80 ℃ with 1 ℃/min again, be cooled to 40 ℃ after qualified to sample, cold water running 15min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 0.5g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 10min, the laggard cold water of parking draining is washed out cloth;
The method that look one is bathed in described is:
Go into cloth and advance temperature of cold water rises to 30 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 15min adds the 15min that turns round after the REACTIVE DYES again, is cooled to 80 ℃ with 2 ℃/min, be warming up to 120 ℃ of insulation 40min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min and add soda ash, 80 ℃ of insulation 40min are cooled to 50 ℃, cold water running 15min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 1g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 20min, the laggard hot water of parking draining is washed out cloth;
Described dark color is dyed the method for washing:
Go into cloth and advance temperature of cold water rises to 30 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 5min, add the 5min that turns round after the REACTIVE DYES again, be cooled to 80 ℃ with 2 ℃/min, be warming up to 100 ℃ of insulation 20min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min, be cooled to 40 ℃ after qualified to sample, cold water running 15min draining is advanced in the parking draining;
Advance hot water and add soda ash for 40 ℃, rise to 50 ℃ and add sodium hydrosulfite and go straight up to 70 ℃ of insulation 10min parking drainings; Advance that hot water adds acid and dispersant KFS is warming up to 60 ℃ of 30min that turn round, the laggard cold water of parking draining;
The method that described dark color is dyed bamboo fibre is:
Advance temperature of cold water rises to 20 and ℃ add Ao and close dispersant DM-8108, add running 5min, add glauber salt, add running 15min, be warming up to 57 ℃ of running 15min with 0.5 ℃/min, add alkali insulation 50min draining, 40 ℃ of parking drainings are down in water inlet;
The method of described dark post processing is:
Advance 40 ℃ of insulations of 40 ℃ of hot water intensifications of hot water 15min draining water inlet and be down to 30 ℃ of parking drainings; Advance hot water and add glacial acetic acid running 20min parking draining; Advance the hot water post processing, add acid scouring agent 1531 and be warming up to 60 ℃ of insulation 20min draining water inlets and be down to 40 ℃ of parking drainings; Advance 60 ℃ of insulations of hot water intensification 15min draining water inlet and be down to 30 ℃ of parking drainings; Advance cold water sample survey fastness is gone out cloth.
The described dark color of step (4) is dyed to wash dying to wash in the liquid and is carried out, and dyes to wash to comprise following component in the liquid:
Chelated dispersants DM-8108 1g/L,
Dyeing acid DA 0.5g/L,
Close auspicious high temperature levelling agent 16NDL 0.5g/L,
DISPERSE DYES 2%
130 ℃～135 ℃ insulation 40～60min.
In the step (4), described dark color is dyed and is washed and dark color is dyed reduction step is arranged between the bamboo fibre, and method is that energy-efficient powder TXF2g/L is directly added in the car, is cooled to 80 ℃, is warming up to 95 ℃ of insulation 40min then.
In the step (5), padding finishing is carried out in the padding finishing liquid before setting before the described setting, and padding finishing liquid comprises following component before the described setting:
Malic acid 10g/L,
Hydrophilic silicone oil DM-6185 80g/L,
Reach mattress antistatic additive EC 10g/L;
In the step (5), the technological parameter of described setting operation is:
Machine speed 15m/min,
160 ℃ of temperature,
Overfeeding 10%;
In the step (5), the technological process of described sanforized is: the overfeeding of short distance, tentering, steam dewing, rubber blanket shrunk finish and the arrangement of drying cylinder blanket.
Mercerising carries out at Korea S's open width fabric mercerizing range.
Embodiment 2:
Bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric become bamboo fibre lid moisture absorbing and sweat releasing terylen structure by the fiber weft-knitting of following weight portion:
70 parts of bamboo fibres,
20 parts of moisture absorption sweat-releasing terylenes,
Described bamboo fibre is the 40S/1 yarn, and described moisture absorption sweat-releasing terylene is the 75D moisture absorption sweat-releasing terylene.
The production method of bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric comprises following sequential steps:
(1) knitting embryo cloth
Prepare described bamboo fibre and moisture absorption sweat-releasing terylene by weight proportion, weft-knitting becomes the embryo cloth of bamboo fibre lid moisture absorbing and sweat releasing terylen structure;
(2) bamboo fibre pre-treatment
The embryo cloth order that step (1) is made is concise, washing for the first time, acid-base neutralization, washing for the second time, and bamboo fibre paraffin removal, impurity elimination and oil removing in the embryo cloth are obtained handling back embryo cloth;
(3) mercerising
Embryo cloth after the processing of step (2) is handled at mercerizing range, and gloss, raising resilience, acquisition stable fabric size to increase fabric obtain the mercerising fabric;
(4) dyeing
The mercerising fabric that step (3) is obtained carries out in proper order that light color one is bathed, middle look one is bathed, dark color dye wash, dark color is dyed bamboo fibre and dark post processing, and the colouring of mercerising fabric is obtained dyed shell fabrics;
(5) setting
The dyed shell fabrics that step (4) is obtained formalize preceding padding finishing, setting, sanforized, crease-resistant and shrinkproof processing make fabric have certain fabric width, grammes per square metre, washing shrinkage, cloth style and feel preferably, obtain the finished product fabric.
Examine step before also having grey cloth between described step (1) and the step (2), check that whether embryo cloth cloth cover has oil and broken hole, prevents that the sheaing phenomenon takes place in the mercerising process.
In the step (2), described concisely carry out in refining liquid, contain following component in the described concise liquid:
Scouring enzyme 3g/L,
Hydrogen peroxide 3g/L,
Dolantin degreaser DM-1133 0.8g/L,
Chelated dispersants DM-8108 1.0g/L,
Reach mattress anti-creasing agent LUB 1.5g/L;
Described concise process conditions are:
Bath raio 1:9,
93 ℃ of temperature,
Time 50min;
Described acid-base neutralization carries out in the pickling neutralizer, contains following component in the described pickling neutralizer:
Glacial acetic acid 0.2g/L,
Deoxygenase 0.4g/L;
The process conditions of described pickling neutralization are:
Bath raio 1:9,
50 ℃ of temperature,
Time 20min;
The process conditions of the described washing first time and washing for the second time are:
Room temperature cold wash 10min,
Bath raio 1:9.
In the step (3), described mercerising carries out in mercerising liquid, contains following component in the described mercerising liquid:
25 ° of Be of caustic soda,
Silkete penetrating agent DM-205 3g/L;
The process conditions of described mercerising are:
17 ℃ of temperature,
55 ℃ of three-flute washing temperature,
Caustic dip time 40s,
Cropping face pH value 9.3,
Pick-up rate 140%,
Machine speed 16m/min.
In the step (4),
Described light one method of bathing is:
Go into cloth and advance temperature of cold water rises to 40 ℃, order adds chelated dispersants DM-8108, dyeing acid DA and DISPERSE DYES then, running 10min, add the 10min that turns round after the REACTIVE DYES again, be warming up to 90 ℃ of insulation 30min again, be cooled to 80 ℃ with 1 ℃/min again, be cooled to 50 ℃ after qualified to sample, cold water running 10min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 0.8g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 15min, the laggard cold water of parking draining is washed out cloth;
The method that look one is bathed in described is:
Go into cloth and advance temperature of cold water rises to 40 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 10min adds the 10min that turns round after the REACTIVE DYES again, is cooled to 80 ℃ with 2 ℃/min, be warming up to 120 ℃ of insulation 30min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min and add soda ash, 80 ℃ of insulation 30min are cooled to 50 ℃, cold water running 10min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 1.3g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 15min, the laggard hot water of parking draining is washed out cloth;
Described dark color is dyed the method for washing:
Go into cloth and advance temperature of cold water rises to 40 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 10min, add the 10min that turns round after the REACTIVE DYES again, be cooled to 80 ℃ with 2 ℃/min, be warming up to 100 ℃ of insulation 30min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min, be cooled to 50 ℃ after qualified to sample, cold water running 10min draining is advanced in the parking draining;
Advance hot water and add soda ash, rise to 50 ℃ and add sodium hydrosulfite and go straight up to 75 ℃ of insulation 20min parking drainings; Advance that hot water adds acid and dispersant KFS is warming up to 70 ℃ of 20min that turn round, the laggard cold water of parking draining;
The method that described dark color is dyed bamboo fibre is:
Advance temperature of cold water rises to 30 and ℃ add Ao and close dispersant DM-8108, add running 10min, add glauber salt, add running 10min, be warming up to 57 ℃ of running 10min with 0.5 ℃/min, add alkali insulation 40min draining, 40 ℃ of parking drainings are down in water inlet;
The method of described dark post processing is:
Advance 50 ℃ of insulations of hot water intensification 10min draining water inlet and be down to 40 ℃ of parking drainings; Advance hot water and add glacial acetic acid running 15min parking draining; Advance the hot water post processing, add acid scouring agent 1531 and be warming up to 70 ℃ of insulation 15min draining water inlets and be down to 50 ℃ of parking drainings; Advance 70 ℃ of insulations of hot water intensification 10min draining water inlet and be down to 40 ℃ of parking drainings; Advance cold water sample survey fastness is gone out cloth.
The described dark color of step (4) is dyed to wash dying to wash in the liquid and is carried out, and dyes to wash to comprise following component in the liquid:
Chelated dispersants DM-8108 1.5g/L,
Dyeing acid DA 0.6g/L,
Close auspicious high temperature levelling agent 16NDL 0.8g/L,
DISPERSE DYES 5%
130 ℃～135 ℃ insulation 50min.
In the step (4), described dark color is dyed and is washed and dark color is dyed reduction step is arranged between the bamboo fibre, and method is that energy-efficient powder TXF2～3g/L is directly added in the car, is cooled to 80 ℃, is warming up to 95 ℃ of insulation 30min then.
In the step (5), padding finishing is carried out in the padding finishing liquid before setting before the described setting, and padding finishing liquid comprises following component before the described setting:
Malic acid 15g/L,
Hydrophilic silicone oil DM-6185 100g/L,
Reach mattress antistatic additive EC 20g/L;
In the step (5), the technological parameter of described setting operation is:
Machine speed 18m/min,
170 ℃ of temperature,
Overfeeding 15%;
In the step (5), the technological process of described sanforized is: the overfeeding of short distance, tentering, steam dewing, rubber blanket shrunk finish and the arrangement of drying cylinder blanket.
Embodiment 3:
Bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric become bamboo fibre lid moisture absorbing and sweat releasing terylen structure by the fiber weft-knitting of following weight portion:
80 parts of bamboo fibres,
10 parts of moisture absorption sweat-releasing terylenes,
Described bamboo fibre is the 60S/1 yarn, and described moisture absorption sweat-releasing terylene is the 100D moisture absorption sweat-releasing terylene.
The production method of bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric comprises following sequential steps:
(1) knitting embryo cloth
Prepare described bamboo fibre and moisture absorption sweat-releasing terylene by weight proportion, weft-knitting becomes the embryo cloth of bamboo fibre lid moisture absorbing and sweat releasing terylen structure;
(2) bamboo fibre pre-treatment
The embryo cloth order that step (1) is made is concise, washing for the first time, acid-base neutralization, washing for the second time, and bamboo fibre paraffin removal, impurity elimination and oil removing in the embryo cloth are obtained handling back embryo cloth;
(3) mercerising
Embryo cloth after the processing of step (2) is handled at mercerizing range, and gloss, raising resilience, acquisition stable fabric size to increase fabric obtain the mercerising fabric;
(4) dyeing
The mercerising fabric that step (3) is obtained carries out in proper order that light color one is bathed, middle look one is bathed, dark color dye wash, dark color is dyed bamboo fibre and dark post processing, and the colouring of mercerising fabric is obtained dyed shell fabrics;
(5) setting
The dyed shell fabrics that step (4) is obtained formalize preceding padding finishing, setting, sanforized, crease-resistant and shrinkproof processing make fabric have certain fabric width, grammes per square metre, washing shrinkage, cloth style and feel preferably, obtain the finished product fabric.
Examine step before also having grey cloth between described step (1) and the step (2), check that whether embryo cloth cloth cover has oil and broken hole, prevents that the sheaing phenomenon takes place in the mercerising process.
In the step (2), described concisely carry out in refining liquid, contain following component in the described concise liquid:
Scouring enzyme 4g/L,
Hydrogen peroxide 4g/L,
Dolantin degreaser DM-1133 1.0g/L,
Chelated dispersants DM-8108 1.5g/L,
Reach mattress anti-creasing agent LUB 2.0g/L;
Described concise process conditions are:
Bath raio 1:10,
95 ℃ of temperature,
Time 60min;
Described acid-base neutralization carries out in the pickling neutralizer, contains following component in the described pickling neutralizer:
Glacial acetic acid 0.3g/L,
Deoxygenase 0.5g/L;
The process conditions of described pickling neutralization are:
Bath raio 1:10,
60 ℃ of temperature,
Time 30min;
The process conditions of the described washing first time and washing for the second time are:
Room temperature cold wash 15min,
Bath raio 1:10.
In the step (3), described mercerising carries out in mercerising liquid, contains following component in the described mercerising liquid:
26 ° of Be of caustic soda,
Silkete penetrating agent DM-205 5g/L;
The process conditions of described mercerising are:
18 ℃ of temperature,
60 ℃ of three-flute washing temperature,
Caustic dip time 45s,
Cropping face pH value 9.5,
Pick-up rate 140%,
Machine speed 18m/min.
In the step (4),
Described light one method of bathing is:
Go into cloth and advance temperature of cold water rises to 50 ℃, order adds chelated dispersants DM-8108, dyeing acid DA and DISPERSE DYES then, running 15min, add the 15min that turns round after the REACTIVE DYES again, be warming up to 100 ℃ of insulation 20min again, be cooled to 80 ℃ with 1 ℃/min again, be cooled to 60 ℃ after qualified to sample, cold water running 15min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 0.5～1.0g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 10min, the laggard cold water of parking draining is washed out cloth;
The method that look one is bathed in described is:
Go into cloth and advance temperature of cold water rises to 50 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 15min adds the 15min that turns round after the REACTIVE DYES again, is cooled to 80 ℃ with 2 ℃/min, be warming up to 120 ℃ of insulation 20min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min and add soda ash, 80 ℃ of insulation 20min are cooled to 50 ℃, cold water running 15min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 1.5g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 20min, the laggard hot water of parking draining is washed out cloth;
Described dark color is dyed the method for washing:
Go into cloth and advance temperature of cold water rises to 50 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 15min, add the 15min that turns round after the REACTIVE DYES again, be cooled to 80 ℃ with 2 ℃/min, be warming up to 100 ℃ of insulation 20min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min, be cooled to 60 ℃ after qualified to sample, cold water running 15min draining is advanced in the parking draining;
Advance hot water and add soda ash, rise to 70 ℃ and add sodium hydrosulfite and go straight up to 80 ℃ of insulation 10min parking drainings; Advance hot water and add acid and dispersant KFS running 10min, the laggard cold water of parking draining;
The method that described dark color is dyed bamboo fibre is:
Advance temperature of cold water rises to 20 and ℃ add Ao and close dispersant DM-8108, add running 15min, add glauber salt, add running 15min, be warming up to 57 ℃ of running 15min with 0.5 ℃/min, add alkali insulation 50min draining, 40 ℃ of parking drainings are down in water inlet;
The method of described dark post processing is:
Advance 60 ℃ of insulations of hot water intensification 15min draining water inlet and be down to 50 ℃ of parking drainings; Advance hot water and add glacial acetic acid running 10min parking draining; Advance the hot water post processing, add acid scouring agent 1531 and be warming up to 80 ℃ of insulation 10min draining water inlets and be down to 60 ℃ of parking drainings; Advance 80 ℃ of insulations of hot water intensification 15min draining water inlet and be down to 50 ℃ of parking drainings; Advance cold water sample survey fastness is gone out cloth.
The described dark color of step (4) is dyed to wash dying to wash in the liquid and is carried out, and dyes to wash to comprise following component in the liquid:
Chelated dispersants DM-8108 2g/L,
Dyeing acid DA 0.7g/L,
Close auspicious high temperature levelling agent 16NDL 1.0g/L,
DISPERSE DYES 2～7%
130 ℃～135 ℃ insulation 60min.
In the step (4), described dark color is dyed and is washed and dark color is dyed reduction step is arranged between the bamboo fibre, and method is that energy-efficient powder TXF2～3g/L is directly added in the car, is cooled to 80 ℃, is warming up to 95 ℃ of insulation 20min then.
In the step (5), padding finishing is carried out in the padding finishing liquid before setting before the described setting, and padding finishing liquid comprises following component before the described setting:
Malic acid 20g/L,
Hydrophilic silicone oil DM-6185 150g/L,
Reach mattress antistatic additive EC 30g/L;
In the step (5), the technological parameter of described setting operation is:
Machine speed 20m/min,
180 ℃ of temperature,
Overfeeding 20%;
In the step (5), the technological process of described sanforized is: the overfeeding of short distance, tentering, steam dewing, rubber blanket shrunk finish and the arrangement of drying cylinder blanket.
Mercerising carries out at Korea S's open width fabric mercerizing range.
The above only is preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. bamboo fibre and moisture absorption sweat-releasing terylene interwoven fabric is characterized in that, become bamboo fibre lid moisture absorbing and sweat releasing terylen structure by the fiber weft-knitting of following weight portion:
60～80 parts of bamboo fibres,
10～30 parts of moisture absorption sweat-releasing terylenes,
Described bamboo fibre is 20～60S/1 yarn, and described moisture absorption sweat-releasing terylene is 50～100D moisture absorption sweat-releasing terylene.
2. the production method of bamboo fibre as claimed in claim 1 and moisture absorption sweat-releasing terylene interwoven fabric is characterized in that, comprises following sequential steps:
(1) knitting embryo cloth
Prepare described bamboo fibre and moisture absorption sweat-releasing terylene by weight proportion, weft-knitting becomes the embryo cloth of bamboo fibre lid moisture absorbing and sweat releasing terylen structure;
(2) bamboo fibre pre-treatment
The embryo cloth order that step (1) is made is concise, washing for the first time, acid-base neutralization, washing for the second time, and bamboo fibre paraffin removal, impurity elimination and oil removing in the embryo cloth are obtained handling back embryo cloth;
(3) mercerising
Embryo cloth after the processing of step (2) is handled at mercerizing range, and gloss, raising resilience, acquisition stable fabric size to increase fabric obtain the mercerising fabric;
(4) dyeing
The mercerising fabric that step (3) is obtained carries out in proper order that light color one is bathed, middle look one is bathed, dark color dye wash, dark color is dyed bamboo fibre and dark post processing, and the colouring of mercerising fabric is obtained dyed shell fabrics;
(5) setting
The dyed shell fabrics that step (4) is obtained formalize preceding padding finishing, setting, sanforized, crease-resistant and shrinkproof processing make fabric have certain fabric width, grammes per square metre, washing shrinkage, cloth style and feel preferably, obtain the finished product fabric.
3. the production method of bamboo fibre as claimed in claim 2 and moisture absorption sweat-releasing terylene interwoven fabric is characterized in that:
Examine step before also having grey cloth between described step (1) and the step (2), check that whether embryo cloth cloth cover has oil and broken hole, prevents that the sheaing phenomenon takes place in the mercerising process.
4. the production method of bamboo fibre as claimed in claim 2 and moisture absorption sweat-releasing terylene interwoven fabric is characterized in that, in the step (2), described concisely carry out in refining liquid, contain following component in the described concise liquid:
Scouring enzyme 2～4g/L,
Hydrogen peroxide 2～4g/L,
Dolantin degreaser DM-1133 0.5～1.0g/L,
Chelated dispersants DM-8108 0.5～1.5g/L,
Reach mattress anti-creasing agent LUB 1.0～2.0g/L;
Described concise process conditions are:
Bath raio 1:8～10,
90～95 ℃ of temperature,
Time 40～60min;
Described acid-base neutralization carries out in the pickling neutralizer, contains following component in the described pickling neutralizer:
Glacial acetic acid 0.1～0.3g/L,
Deoxygenase 0.3～0.5g/L;
The process conditions of described pickling neutralization are:
Bath raio 1:8～10,
40～60 ℃ of temperature,
Time 10～30min;
The process conditions of the described washing first time and washing for the second time are:
Room temperature cold wash 5～15min,
Bath raio 1:8～10.
5. the production method of bamboo fibre as claimed in claim 2 and moisture absorption sweat-releasing terylene interwoven fabric is characterized in that, in the step (3), described mercerising carries out in mercerising liquid, contains following component in the described mercerising liquid:
Caustic soda 24～26oBe,
Silkete penetrating agent DM-205 1～5g/L;
The process conditions of described mercerising are:
16～18 ℃ of temperature,
50～60 ℃ of three-flute washing temperature,
Caustic dip time 30～45s,
Cropping face pH value 9～9.5,
Pick-up rate 140%,
Machine speed 15～18m/min.
6. the production method of bamboo fibre as claimed in claim 2 and moisture absorption sweat-releasing terylene interwoven fabric is characterized in that, in the step (4),
Described light one method of bathing is:
Go into cloth and enter temperature of cold water rises to 30～50 ℃, order adds chelated dispersants DM-8108, dyeing acid DA and DISPERSE DYES then, running 5～15min, add the 5～15min that turns round after the REACTIVE DYES again, be warming up to 80～100 ℃ of insulation 20～40min again, be cooled to 80 ℃ with 1 ℃/min again, be cooled to 40～60 ℃ after qualified to sample, cold water running 5～15min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 0.5～1.0g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 10～20min, the laggard cold water of parking draining is washed out cloth;
The method that look one is bathed in described is:
Go into cloth and enter temperature of cold water rises to 30～50 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 5～15min adds the 5～15min that turns round after the REACTIVE DYES again, is cooled to 80 ℃ with 2 ℃/min, be warming up to 120 ℃ of insulation 20～40min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min and add soda ash, 80 ℃ of insulation 20～40min are cooled to 50 ℃, cold water running 5～15min draining is advanced in the parking draining;
Advance hot water and add acid scouring agent DM-1501, make it keep concentration 1～1.5g/L, be cooled to 50 ℃ behind 90 ℃ of insulation 10～20min, the laggard hot water of parking draining is washed out cloth;
Described dark color is dyed the method for washing:
Go into cloth and enter temperature of cold water rises to 30～50 ℃, adding Ao closes dispersant DM-8108, dyeing acid DA and DISPERSE DYES in proper order then, running 5～15min, add the 5～15min that turns round after the REACTIVE DYES again, be cooled to 80 ℃ with 2 ℃/min, be warming up to 100 ℃ of insulation 20～40min with 1 ℃/min again, be cooled to 80 ℃ with 1 ℃/min, be cooled to 40～60 ℃ after qualified to sample, cold water running 5～15min draining is advanced in the parking draining;
Advance hot water and add soda ash for 40～60 ℃, rise to 50～70 ℃ and add sodium hydrosulfite and go straight up to 70～80 ℃ of insulation 10～30min parking drainings; Advance that hot water adds acid and dispersant KFS is warming up to 60～80 ℃ of 10～30min that turn round, the laggard cold water of parking draining;
The method that described dark color is dyed bamboo fibre is:
Enter temperature of cold water rises to 20～40 and ℃ add Ao and close dispersant DM-8108, add running 5～15min, add glauber salt, add running 5～15min, be warming up to 57 ℃ of running 5～15min with 0.5 ℃/min, add alkali insulation 30～50min draining, 40 ℃ of parking drainings are down in water inlet;
The method of described dark post processing is:
Advance 40～60 ℃ of insulations of hot water intensification, 5～15min draining water inlet and be down to 30～50 ℃ of parking drainings; Advance hot water and add glacial acetic acid running 10～20min parking draining; Advance the hot water post processing, add acid scouring agent 1531 and be warming up to 60～80 ℃ of insulation 10～20min draining water inlets and be down to 40～60 ℃ of parking drainings; Advance 60～80 ℃ of insulations of hot water intensification, 5～15min draining water inlet and be down to 30～50 ℃ of parking drainings; Advance cold water sample survey fastness is gone out cloth.
7. the production method of bamboo fibre as claimed in claim 6 and moisture absorption sweat-releasing terylene interwoven fabric is characterized in that, the described dark color of step (4) is dyed to wash dying to wash in the liquid and carried out, and dyes to wash to comprise following component in the liquid:
Chelated dispersants DM-8108 1～2g/L,
Dyeing acid DA 0.5～0.7g/L,
Close auspicious high temperature levelling agent 16NDL 0.5～1.0g/L,
DISPERSE DYES 2～7%
130 ℃～135 ℃ insulation 40～60min.
8. the production method of bamboo fibre as claimed in claim 6 and moisture absorption sweat-releasing terylene interwoven fabric, it is characterized in that, in the step (4), described dark color is dyed and is washed and dark color is dyed reduction step is arranged between the bamboo fibre, method is directly to add energy-efficient powder TXF2～3g/L in the car, be cooled to 80 ℃, be warming up to 95 ℃ of insulation 20～40min then.
9. the production method of bamboo fibre as claimed in claim 2 and moisture absorption sweat-releasing terylene interwoven fabric is characterized in that, in the step (5), padding finishing is carried out in the padding finishing liquid before setting before the described setting, and padding finishing liquid comprises following component before the described setting:
Malic acid 10～20g/L,
Hydrophilic silicone oil DM-6185 80～150g/L,
Reach mattress antistatic additive EC 10～30g/L;
In the step (5), the technological parameter of described setting operation is:
Machine speed 15～20m/min,
160 ℃～180 ℃ of temperature,
Overfeeding 10%～20%;
In the step (5), the technological process of described sanforized is: the overfeeding of short distance, tentering, steam dewing, rubber blanket shrunk finish and the arrangement of drying cylinder blanket.
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| CN113668127A (en) * | 2021-09-08 | 2021-11-19 | 浙江森马服饰股份有限公司 | Moisture-absorbing quick-drying antibacterial fabric |
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| CN113463263A (en) * | 2021-05-28 | 2021-10-01 | 衡阳市人赢网络科技有限公司 | Non-ironing knitted bamboo fiber fabric and manufacturing method thereof |
| CN113417055A (en) * | 2021-07-15 | 2021-09-21 | 衣拉拉集团股份有限公司 | Interwoven fabric of cotton fiber, spandex fiber and polyester fiber and production method |
| CN113668127A (en) * | 2021-09-08 | 2021-11-19 | 浙江森马服饰股份有限公司 | Moisture-absorbing quick-drying antibacterial fabric |
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