CN103233316B - Tencel fiber and silk flock blending mercerising fabric and production technology - Google Patents
Tencel fiber and silk flock blending mercerising fabric and production technology Download PDFInfo
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- CN103233316B CN103233316B CN201310152470.5A CN201310152470A CN103233316B CN 103233316 B CN103233316 B CN 103233316B CN 201310152470 A CN201310152470 A CN 201310152470A CN 103233316 B CN103233316 B CN 103233316B
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Abstract
The present invention proposes tencel fiber and silk flock blending mercerising fabric, comprise following raw material: tencel fiber 50-80wt%, silk flock 20-50wt%; Described blending mercerising fabric is 30-80S/1, and the line length of every 100G is 32-52cm.Also propose the production technology of this kind of fabric, comprise the following steps: (1) weaves cotton cloth, (2) singe, (3) pre-treatment, (4) half mercerisings, (5) dyeing and post processing, (6) cropping and (7) setting.Can solve present product yielding, nonelastic, without shortcomings such as straightening senses.
Description
Technical field
The present invention relates to technical field of textile fabric, refer to a kind of tencel fiber and silk flock blending mercerising fabric especially, also relate to the production technology of this kind of fabric.
Background technology
Along with social development progress, people are not only embodied in the noble aspect of luxury of outward appearance to the demand of clothing, more that the theory of the comfortable and environmental protection of a kind of back to nature of demand is added to inside costume design, tencel fiber and silk flock more and more walk close to our life as " green fiber of 21st century ", become the preferred raw materials of some high-grade T-shirt fabrics.But this type of fabric be used alone exist yielding, nonelastic, without shortcomings such as straightening senses.
Summary of the invention
The present invention proposes a kind of tencel fiber and silk flock blending mercerising fabric, solve product of the prior art yielding, nonelastic, without the problem of straightening sense.
Technical scheme of the present invention is achieved in that
Tencel fiber and silk flock blending mercerising fabric, comprise following raw material:
Tencel fiber 50-80wt%,
Silk flock 20-50wt%;
Described blending mercerising fabric is 30-80S/1, and the line length of every 100G is 32-52cm.
Wherein preferably:
Tencel fiber 80wt%,
Silk flock 20wt%; Described blending mercerising fabric is 60S/1; The line length of every 100G is 39cm.
The present invention also proposes the production technology of this kind of fabric, solves the production problem of this kind of fabric.
Technical scheme is achieved in that and comprises the following steps:
(1) weave cotton cloth, by pulp furnish, described tencel fiber is become bilateral structure with silk flock weft-knitting, obtain embryo cloth;
(2) singe, the tapetum on described embryo cloth surface is carried out process of singing, embryo cloth after obtaining singing;
Due to when weaving cotton cloth, although through twisting, still have many loose fibers to be exposed to yam surface.In the process of weaving cotton cloth, thread-carrier and knitting needle are to thread friction, and result forms tapetum different in size in knitted surfaces.The existence of these fine hair affects the fineness of fabric face, therefore carries out singing process, improves product specification.
(3) pre-treatment, by concise for embryo cloth order after described singing, washing, pickling and washing, obtains cloth after pre-treatment with paraffin removal, impurity elimination and oil removing, describedly concisely to carry out in partially weakly alkaline concise liquid, and described pickling is carried out in pickle;
Pre-treatment mainly sky tiffany silk fiber concise, and take into account sky silk, spun silk is injury-free.
(4) half mercerisings, carry out half mercerization finish by cloth after described pre-treatment, and obtain half mercerising fabric with the gloss and reduction washing shrinkage that increase fabric, described half mercerising carries out in half mercerising liquid;
Half mercerising plays the effect reducing washing shrinkage, and German Dornier tubular fabric mercerizing range carries out, and after entering washing step mercerising after machine as early as possible under grey cloth, barium value is 128 ~ 136.
(5) dyeing and post processing, carries out dyeing process, carries out post processing obtain dyed shell fabrics after dyeing to dyed shell fabrics in dyeing liquor by described half mercerising fabric;
Dyeing link is selected materials extremely important, because sky silk and spun silk two kinds of fibers are different for the dye-uptake of dyestuff, the incorrect meeting of materials causes cloth cover contaminates irregular, there is numb grey effect, and lackluster degree, through multiple test, have selected Japanese chemical drug company CF-COM series dyes, after dyeing, material has the effects such as pure color, gloss is beautiful.
(6) cropping, cuts the filoplume that described dyed shell fabrics is gone out in dyeing course;
(7) formalize, the fabric after cropping is carried out setting process, to have certain fabric width, grammes per square metre, preferably washing shrinkage, cloth style and feel, described setting is carried out in stabilised finish liquid.Also to carry out crease-resistant, shrink-resistant finish arrangement, to improve value-added content of product simultaneously.Hot blast tentering formula boarding machine is comparatively applicable.
As the improvement to technique scheme, described in weave cotton cloth and singe and to also have inspection step before grey cloth in the middle of step, check whether embryo cloth cloth cover has oil and broken hole, prevent sheaing phenomenon in half mercerising process from occurring.As oil must first deoil mercerising more too much, check out that broken hole must be sewed up by row.
As the improvement to technique scheme, in step (3), containing following component in described concise liquid:
Scouring enzyme 0.5-2.0g/L,
Degreaser dolantin DM-11330.5 ~ 1.0g/L,
Ao closes dispersant 81081.0 ~ 2.0g/L,
Anti-creasing agent LUB1.0 ~ 2.0g/L;
Described concise process conditions are:
Bath raio 1:8 ~ 10,
Temperature 90 DEG C,
Time 40 ~ 60min;
Containing following component in described pickle:
Glacial acetic acid 0.2g/L,
The process conditions of described pickling are:
Bath raio 1:8 ~ 10,
Temperature 50 C,
Time 20min;
The process conditions of described washing are:
Room temperature cold wash 10min,
Bath raio 1:8 ~ 10.
As the improvement to technique scheme, in step (4), containing following component in described half mercerising liquid:
Caustic soda 16 ~ 18oBe,
Silkete penetrating agent DM-2053g/L;
Described half mercerization condition is:
Temperature 8 ~ 10 DEG C,
Three tower washing temperature 60 ~ 80 DEG C,
45 ~ 60s is asked during caustic dip,
Cropping face DH value 9-9.5,
Pick-up rate 140wt%,
Machine speed 11 ~ 15m/min.
As the improvement to technique scheme, in step (5), the step of described dyeing is:
Enter temperature of cold water rises to 30 DEG C to add Ao and close dispersant 8108, after reinforced running 10min, add glauber salt running 10min, be then warming up to 57 DEG C of running 10min with 0.5 DEG C/min, add alkali insulation 40min draining, water inlet is cooled to 40 DEG C of parking drainings;
The step of described dark post processing is:
Enter hot water to heat up 50 DEG C and be incubated 10min draining water inlet and be down to 40 DEG C of parking drainings, enter hot water and add glacial acetic acid running 15min parking draining; Enter hot water, Plus acidic soaping agent 1531 is warming up to 70 DEG C of insulation 15min draining, intakes and be down to 50 DEG C of parking drainings; Enter hot water heat up 70 DEG C be incubated 10min draining, water inlet be down to 40 DEG C of parking drainings; Enter cold water and cloth is gone out to sample survey fastness;
Containing following component in described dyeing liquor:
REACTIVE DYES CF-COM series 0.01-7.5wt%,
Ao closes dispersant 81081.0 ~ 2.0g/L,
Anti-creasing agent LUB1.0 ~ 2.0g/L,
Sodium sulphate 10 ~ 6Og/L,
Sodium carbonate 5 ~ 15g/L;
The process conditions of described dyeing are:
Bath raio l:8 ~ 10.
As the improvement to technique scheme, containing following component in described stabilised finish liquid:
Without urea formaldehyde 80g/L,
Stiffening agent development of evil in febrile disease 635Al5g/L,
Silicone 30 ~ 60g/L,
Reach mattress sliding bullet agent WF15 ~ 30g/L,
Reach mattress antistatic additive EC5 ~ 10g/L;
The process conditions of described setting are:
Machine speed 10 ~ 15m/min,
Temperature 150 ~ 16O DEG C,
Overfeeding 15 ~ 25wt%.
As the improvement to technique scheme, after forming steps, carry out sanforized to reduce the washing shrinkage of fabric further with knitting preshrinking machine.
As the improvement to technique scheme, the technological process of described sanforized is: the overfeeding (15wt% ~ 25wt%) of short distance, tentering, steam dewing, rubber blanket pre-shrinking arrange and drying cylinder blanket arranges.
After have employed technique scheme, the invention has the beneficial effects as follows:
The present invention adopts sky silk and silk blending, has both taken full advantage of spun silk leftover bits and pieces raw material, has again reduced yarn cost.Adopt the produced blended yarn woven fabric of method of invention, give fabric a kind of brand-new sense of touch, in the feature such as maintenance sky silk, the original soft pendency of spun silk, sense of touch uniqueness, elegant innervation, air-moisture-permeable, plain gloss, add that quality is strong has straightening sense, elasticity splendid.Have sky silk and the excellent wearability of spun silk two kinds of natural fabrics concurrently, wear refrigerant absorbing sweat, soft smooth, quality is strong, good springiness, drapability are good, stiffness good, have good affinity with human body, has the high-tenacity of terylene.
Tencel fiber and silk flock can decompose completely in earth, environmentally safe; In addition, the solvent used in production is harmless, almost can reclaim completely, can Reusability, and the cellulosic molecule produced contained by Raw pulp does not play chemical change, no coupling product, without outside discarded object discharge factory, is environmental protection or green fiber.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the step schematic diagram of an embodiment of the present invention;
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Tencel fiber and silk flock blending mercerising fabric, comprise following raw material:
Tencel fiber 50-80wt%,
Silk flock 20-50wt%;
Described blending mercerising fabric is 30-80S/1, and the line length of every 100G is 32-52cm.
Wherein preferably:
Tencel fiber 80wt%,
Silk flock 20wt%; Described blending mercerising fabric is 60S/1;
The step of production technology is:
(1) weave cotton cloth, by pulp furnish, described tencel fiber is become bilateral structure with silk flock weft-knitting, obtain embryo cloth;
(2) singe, the tapetum on described embryo cloth surface is carried out process of singing, embryo cloth after obtaining singing;
Due to when weaving cotton cloth, although through twisting, still have many loose fibers to be exposed to yam surface.In the process of weaving cotton cloth, thread-carrier and knitting needle are to thread friction, and result forms tapetum different in size in knitted surfaces.The existence of these fine hair affects the fineness of fabric face, therefore carries out singing process, improves product specification.
(3) pre-treatment, by concise for embryo cloth order after described singing, washing, pickling and washing, obtains cloth after pre-treatment with paraffin removal, impurity elimination and oil removing, describedly concisely to carry out in partially weakly alkaline concise liquid, and described pickling is carried out in pickle;
Pre-treatment mainly sky tiffany silk fiber concise, and take into account sky silk, spun silk is injury-free.
(4) half mercerisings, carry out half mercerization finish by cloth after described pre-treatment, and obtain half mercerising fabric with the gloss and reduction washing shrinkage that increase fabric, described half mercerising carries out in half mercerising liquid;
Half mercerising plays the effect reducing washing shrinkage, and German Dornier tubular fabric mercerizing range carries out, and after entering washing step mercerising after machine as early as possible under grey cloth, barium value is 128 ~ 136.
(5) dyeing and post processing, carries out dyeing process, carries out post processing obtain dyed shell fabrics after dyeing to dyed shell fabrics in dyeing liquor by described half mercerising fabric;
Dyeing link is selected materials extremely important, because sky silk and spun silk two kinds of fibers are different for the dye-uptake of dyestuff, the incorrect meeting of materials causes cloth cover contaminates irregular, there is numb grey effect, and lackluster degree, through multiple test, have selected Japanese chemical drug company CF-COM series dyes, after dyeing, material has the effects such as pure color, gloss is beautiful.
(6) cropping, cuts the filoplume that described dyed shell fabrics is gone out in dyeing course;
(7) formalize, the fabric after cropping is carried out setting process, to have certain fabric width, grammes per square metre, preferably washing shrinkage, cloth style and feel, described setting is carried out in stabilised finish liquid.Also to carry out crease-resistant, shrink-resistant finish arrangement, to improve value-added content of product simultaneously.Hot blast tentering formula boarding machine is comparatively applicable.
Examine step before also having grey cloth in the middle of described step of weaving cotton cloth and singe, check whether embryo cloth cloth cover has oil and broken hole, prevent sheaing phenomenon in half mercerising process from occurring.As oil must first deoil mercerising more too much, check out that broken hole must be sewed up by row.
In step (3), containing following component in described concise liquid:
Scouring enzyme 0.5-2.0g/L,
Degreaser dolantin DM-11330.5 ~ 1.0g/L,
Ao closes dispersant 81081.0 ~ 2.0g/L,
Anti-creasing agent LUB1.0 ~ 2.0g/L;
Described concise process conditions are:
Bath raio 1:8 ~ 10,
Temperature 90 DEG C,
Time 40 ~ 60min;
Containing following component in described pickle:
Glacial acetic acid 0.2g/L,
The process conditions of described pickling are:
Bath raio 1:8 ~ 10,
Temperature 50 C,
Time 20min;
The process conditions of described washing are:
Room temperature cold wash 10min,
Bath raio 1:8 ~ 10.
In step (4), containing following component in described half mercerising liquid:
Caustic soda 16 ~ 18 ° of Be,
Silkete penetrating agent DM-2053g/L;
Described half mercerization condition is:
Temperature 8 ~ 10 DEG C,
Three tower washing temperature 60 ~ 80 DEG C,
45 ~ 60s is asked during caustic dip,
Cropping face DH value 9-9.5,
Pick-up rate 140wt%,
Machine speed 11 ~ 15m/min.
In step (5), the step of described dyeing is:
Enter temperature of cold water rises to 30 DEG C to add Ao and close dispersant 8108, after reinforced running 10min, add glauber salt running 10min, be then warming up to 57 DEG C of running 10min with 0.5 DEG C/min, add alkali insulation 40min draining, water inlet is cooled to 40 DEG C of parking drainings;
The step of described dark post processing is:
Enter hot water to heat up 50 DEG C and be incubated 10min draining water inlet and be down to 40 DEG C of parking drainings, enter hot water and add glacial acetic acid running 15min parking draining; Enter hot water, Plus acidic soaping agent 1531 is warming up to 70 DEG C of insulation 15min draining, intakes and be down to 50 DEG C of parking drainings; Enter hot water heat up 70 DEG C be incubated 10min draining, water inlet be down to 40 DEG C of parking drainings; Enter cold water and cloth is gone out to sample survey fastness;
Containing following component in described dyeing liquor:
REACTIVE DYES CF-COM series 0.01-7.5wt%,
Ao closes dispersant 81081.0 ~ 2.0g/L,
Anti-creasing agent LUB1.0 ~ 2.0g/L,
Sodium sulphate 10 ~ 6Og/L,
Sodium carbonate 5 ~ 15g/L;
The process conditions of described dyeing are:
Bath raio l:8 ~ 10.
Containing following component in described stabilised finish liquid:
Without urea formaldehyde 80g/L,
Stiffening agent development of evil in febrile disease 635Al5g/L,
Silicone 30 ~ 60g/L,
Reach mattress sliding bullet agent WF15 ~ 30g/L,
Reach mattress antistatic additive EC5 ~ 10g/L;
The process conditions of described setting are:
Machine speed 10 ~ 15m/min,
Temperature 150 ~ 16O DEG C,
Overfeeding 15 ~ 25wt%.
After forming steps, carry out sanforized to reduce the washing shrinkage of fabric further with knitting preshrinking machine.
The technological process of described sanforized is: the overfeeding (15wt% ~ 25wt%) of short distance, tentering, steam dewing, rubber blanket pre-shrinking arrange and drying cylinder blanket arranges.
Embodiment 1:
As shown in Figure 1
Tencel fiber and silk flock blending mercerising fabric, comprise following raw material:
Tencel fiber 50wt%,
Silk flock 50wt%;
Described blending mercerising fabric is 30S/1, and the line length of every 100G is 32cm.
The production technology of tencel fiber and silk flock blending mercerising fabric, comprises the following steps:
(1) weave cotton cloth, by pulp furnish, described tencel fiber is become bilateral structure with silk flock weft-knitting, obtain embryo cloth;
(2) singe, the tapetum on described embryo cloth surface is carried out process of singing, embryo cloth after obtaining singing;
(3) pre-treatment, by concise for embryo cloth order after described singing, washing, pickling and washing, obtains cloth after pre-treatment with paraffin removal, impurity elimination and oil removing, describedly concisely to carry out in partially weakly alkaline concise liquid, and described pickling is carried out in pickle;
(4) half mercerisings, carry out half mercerization finish by cloth after described pre-treatment, and obtain half mercerising fabric with the gloss and reduction washing shrinkage that increase fabric, described half mercerising carries out in half mercerising liquid;
(5) dyeing and post processing, carries out dyeing process, carries out post processing obtain dyed shell fabrics after dyeing to dyed shell fabrics in dyeing liquor by described half mercerising fabric;
(6) cropping, cuts the filoplume that described dyed shell fabrics is gone out in dyeing course;
(7) formalize, the fabric after cropping is carried out setting process, to have certain fabric width, grammes per square metre, preferably washing shrinkage, cloth style and feel, described setting is carried out in stabilised finish liquid.Also to carry out crease-resistant, shrink-resistant finish arrangement, to improve value-added content of product simultaneously.Hot blast tentering formula boarding machine is comparatively applicable.
In the present embodiment, in step (3), containing following component in described concise liquid:
Scouring enzyme 0.5g/L,
Degreaser dolantin DM-11330.5g/L,
Ao closes dispersant 81081.0g/L,
Anti-creasing agent LUB1.0g/L;
Described concise process conditions are:
Bath raio 1:8,
Temperature 90 DEG C,
Time 40min;
Containing following component in described pickle:
Glacial acetic acid 0.2g/L,
The process conditions of described pickling are:
Bath raio 1:8,
Temperature 50 C,
Time 20min;
The process conditions of described washing are:
Room temperature cold wash 10min,
Bath raio 1:8.
In the present embodiment, in step (4), containing following component in described half mercerising liquid:
Caustic soda 16 ° of Be,
Silkete penetrating agent DM-2053g/L;
Described half mercerization condition is:
Temperature 8 DEG C,
Three tower washing temperature 60 DEG C,
45s is asked during caustic dip,
Cropping face DH value 9,
Pick-up rate 140wt%,
Machine speed 11m/min.
In the present embodiment, in step (5), the step of described dyeing is:
Enter temperature of cold water rises to 30 DEG C to add Ao and close dispersant 8108, after reinforced running 10min, add glauber salt running 10min, be then warming up to 57 DEG C of running 10min with 0.5 DEG C/min, add alkali insulation 40min draining, water inlet is cooled to 40 DEG C of parking drainings;
The step of described dark post processing is:
Enter hot water to heat up 50 DEG C and be incubated 10min draining water inlet and be down to 40 DEG C of parking drainings, enter hot water and add glacial acetic acid running 15min parking draining; Enter hot water, Plus acidic soaping agent 1531 is warming up to 70 DEG C of insulation 15min draining, intakes and be down to 50 DEG C of parking drainings; Enter hot water heat up 70 DEG C be incubated 10min draining, water inlet be down to 40 DEG C of parking drainings; Enter cold water and cloth is gone out to sample survey fastness;
Containing following component in described dyeing liquor:
REACTIVE DYES CF-COM series 0.01wt%,
Ao closes dispersant 81081.0g/L,
Anti-creasing agent LUB1.0g/L,
Sodium sulphate 10g/L,
Sodium carbonate 5g/L;
The process conditions of described dyeing are:
Bath raio l:8.
In the present embodiment, containing following component in described stabilised finish liquid:
Without urea formaldehyde 80g/L,
Stiffening agent development of evil in febrile disease 635Al5g/L,
Silicone 30g/L,
Reach mattress sliding bullet agent WF15g/L,
Reach mattress antistatic additive EC5g/L;
The process conditions of described setting are:
Machine speed 10m/min,
Temperature 150 DEG C,
Overfeeding 15wt%.
In the present embodiment, after forming steps, carry out sanforized to reduce the washing shrinkage of fabric further with knitting preshrinking machine.
In the present embodiment, the technological process of described sanforized is: the overfeeding of short distance, tentering, steam dewing, rubber blanket pre-shrinking arrange and drying cylinder blanket arranges.
Embodiment 2:
As shown in Figure 1
Tencel fiber and silk flock blending mercerising fabric, comprise following raw material:
Tencel fiber 80wt%,
Silk flock 20wt%;
Described blending mercerising fabric is 60S/1, and the line length of every 100G is 39cm.
The present invention also proposes the production technology of this kind of fabric, solves the production problem of this kind of fabric.
Technical scheme is achieved in that and comprises the following steps:
(1) weave cotton cloth, by pulp furnish, described tencel fiber is become bilateral structure with silk flock weft-knitting, obtain embryo cloth;
(2) singe, the tapetum on described embryo cloth surface is carried out process of singing, embryo cloth after obtaining singing;
Due to when weaving cotton cloth, although through twisting, still have many loose fibers to be exposed to yam surface.In the process of weaving cotton cloth, thread-carrier and knitting needle are to thread friction, and result forms tapetum different in size in knitted surfaces.The existence of these fine hair affects the fineness of fabric face, therefore carries out singing process, improves product specification.
(3) pre-treatment, by concise for embryo cloth order after described singing, washing, pickling and washing, obtains cloth after pre-treatment with paraffin removal, impurity elimination and oil removing, describedly concisely to carry out in partially weakly alkaline concise liquid, and described pickling is carried out in pickle;
Pre-treatment mainly sky tiffany silk fiber concise, and take into account sky silk, spun silk is injury-free.
(4) half mercerisings, carry out half mercerization finish by cloth after described pre-treatment, and obtain half mercerising fabric with the gloss and reduction washing shrinkage that increase fabric, described half mercerising carries out in half mercerising liquid;
Half mercerising plays the effect reducing washing shrinkage, and German Dornier tubular fabric mercerizing range carries out, and after entering washing step mercerising after machine as early as possible under grey cloth, barium value is 128 ~ 136.
(5) dyeing and post processing, carries out dyeing process, carries out post processing obtain dyed shell fabrics after dyeing to dyed shell fabrics in dyeing liquor by described half mercerising fabric;
Dyeing link is selected materials extremely important, because sky silk and spun silk two kinds of fibers are different for the dye-uptake of dyestuff, the incorrect meeting of materials causes cloth cover contaminates irregular, there is numb grey effect, and lackluster degree, through multiple test, have selected Japanese chemical drug company CF-COM series dyes, after dyeing, material has the effects such as pure color, gloss is beautiful.
(6) cropping, cuts the filoplume that described dyed shell fabrics is gone out in dyeing course;
(7) formalize, the fabric after cropping is carried out setting process, to have certain fabric width, grammes per square metre, preferably washing shrinkage, cloth style and feel, described setting is carried out in stabilised finish liquid.Also to carry out crease-resistant, shrink-resistant finish arrangement, to improve value-added content of product simultaneously.Hot blast tentering formula boarding machine is comparatively applicable.
In the present embodiment, described in weave cotton cloth and singe and to also have inspection step before grey cloth in the middle of step, check whether embryo cloth cloth cover has oil and broken hole, prevent sheaing phenomenon in half mercerising process from occurring.As oil must first deoil mercerising more too much, check out that broken hole must be sewed up by row.
In the present embodiment, in step (3), containing following component in described concise liquid:
Scouring enzyme 1.0g/L,
Degreaser dolantin DM-11330.8g/L,
Ao closes dispersant 81081.5g/L,
Anti-creasing agent LUB1.5g/L;
Described concise process conditions are:
Bath raio 1:9,
Temperature 90 DEG C,
Time 50min;
Containing following component in described pickle:
Glacial acetic acid 0.2g/L,
The process conditions of described pickling are:
Bath raio 1:9,
Temperature 50 C,
Time 20min;
The process conditions of described washing are:
Room temperature cold wash 10min,
Bath raio 1:9.
In the present embodiment, in step (4), containing following component in described half mercerising liquid:
Caustic soda 17 ° of Be,
Silkete penetrating agent DM-2053g/L;
Described half mercerization condition is:
Temperature 9 DEG C,
Three tower washing temperature 70 DEG C,
50s is asked during caustic dip,
Cropping face DH value 9.3,
Pick-up rate 140wt%,
Machine speed 13m/min.
In the present embodiment, in step (5), the step of described dyeing is:
Enter temperature of cold water rises to 30 DEG C to add Ao and close dispersant 8108, after reinforced running 10min, add glauber salt running 10min, be then warming up to 57 DEG C of running 10min with 0.5 DEG C/min, add alkali insulation 40min draining, water inlet is cooled to 40 DEG C of parking drainings;
The step of described dark post processing is:
Enter hot water to heat up 50 DEG C and be incubated 10min draining water inlet and be down to 40 DEG C of parking drainings, enter hot water and add glacial acetic acid running 15min parking draining; Enter hot water, Plus acidic soaping agent 1531 is warming up to 70 DEG C of insulation 15min draining, intakes and be down to 50 DEG C of parking drainings; Enter hot water heat up 70 DEG C be incubated 10min draining, water inlet be down to 40 DEG C of parking drainings; Enter cold water and cloth is gone out to sample survey fastness;
Containing following component in described dyeing liquor:
REACTIVE DYES CF-COM series 5wt%,
Ao closes dispersant 81081.5g/L,
Anti-creasing agent LUB1.5g/L,
Sodium sulphate 3Og/L,
Sodium carbonate 10g/L;
The process conditions of described dyeing are:
Bath raio l:9.
In the present embodiment, containing following component in described stabilised finish liquid:
Without urea formaldehyde 80g/L,
Stiffening agent development of evil in febrile disease 635Al5g/L,
Silicone 40g/L,
Reach mattress sliding bullet agent WF120g/L,
Reach mattress antistatic additive EC8g/L;
The process conditions of described setting are:
Machine speed 13m/min,
Temperature 155 DEG C,
Overfeeding 20wt%.
In the present embodiment, after forming steps, carry out sanforized to reduce the washing shrinkage of fabric further with knitting preshrinking machine.
In the present embodiment, the technological process of described sanforized is: the overfeeding (15wt%) of short distance, tentering, steam dewing, rubber blanket pre-shrinking arrange and drying cylinder blanket arranges.
Embodiment 3:
As shown in Figure 1
Tencel fiber and silk flock blending mercerising fabric, comprise following raw material:
Tencel fiber 70wt%,
Silk flock 30wt%;
Described blending mercerising fabric is 80S/1, and the line length of every 100G is 52cm.
The production technology of tencel fiber and silk flock blending mercerising fabric, comprises the following steps:
(1) weave cotton cloth, by pulp furnish, described tencel fiber is become bilateral structure with silk flock weft-knitting, obtain embryo cloth;
(2) singe, the tapetum on described embryo cloth surface is carried out process of singing, embryo cloth after obtaining singing;
Due to when weaving cotton cloth, although through twisting, still have many loose fibers to be exposed to yam surface.In the process of weaving cotton cloth, thread-carrier and knitting needle are to thread friction, and result forms tapetum different in size in knitted surfaces.The existence of these fine hair affects the fineness of fabric face, therefore carries out singing process, improves product specification.
(3) pre-treatment, by concise for embryo cloth order after described singing, washing, pickling and washing, obtains cloth after pre-treatment with paraffin removal, impurity elimination and oil removing, describedly concisely to carry out in partially weakly alkaline concise liquid, and described pickling is carried out in pickle;
Pre-treatment mainly sky tiffany silk fiber concise, and take into account sky silk, spun silk is injury-free.
(4) half mercerisings, carry out half mercerization finish by cloth after described pre-treatment, and obtain half mercerising fabric with the gloss and reduction washing shrinkage that increase fabric, described half mercerising carries out in half mercerising liquid;
Half mercerising plays the effect reducing washing shrinkage, and German Dornier tubular fabric mercerizing range carries out, and after entering washing step mercerising after machine as early as possible under grey cloth, barium value is 128 ~ 136.
(5) dyeing and post processing, carries out dyeing process, carries out post processing obtain dyed shell fabrics after dyeing to dyed shell fabrics in dyeing liquor by described half mercerising fabric;
Dyeing link is selected materials extremely important, because sky silk and spun silk two kinds of fibers are different for the dye-uptake of dyestuff, the incorrect meeting of materials causes cloth cover contaminates irregular, there is numb grey effect, and lackluster degree, through multiple test, have selected Japanese chemical drug company CF-COM series dyes, after dyeing, material has the effects such as pure color, gloss is beautiful.
(6) cropping, cuts the filoplume that described dyed shell fabrics is gone out in dyeing course;
(7) formalize, the fabric after cropping is carried out setting process, to have certain fabric width, grammes per square metre, preferably washing shrinkage, cloth style and feel, described setting is carried out in stabilised finish liquid.Also to carry out crease-resistant, shrink-resistant finish arrangement, to improve value-added content of product simultaneously.Hot blast tentering formula boarding machine is comparatively applicable.
In the present embodiment, described in weave cotton cloth and singe and to also have inspection step before grey cloth in the middle of step, check whether embryo cloth cloth cover has oil and broken hole, prevent sheaing phenomenon in half mercerising process from occurring.As oil must first deoil mercerising more too much, check out that broken hole must be sewed up by row.
In the present embodiment, in step (3), containing following component in described concise liquid:
Scouring enzyme 2.0g/L,
Degreaser dolantin DM-11331.0g/L,
Ao closes dispersant 81082.0g/L,
Anti-creasing agent LUB2.0g/L;
Described concise process conditions are:
Bath raio 1:10,
Temperature 90 DEG C,
Time 60min;
Containing following component in described pickle:
Glacial acetic acid 0.2g/L,
The process conditions of described pickling are:
Bath raio 1:10,
Temperature 50 C,
Time 20min;
The process conditions of described washing are:
Room temperature cold wash 10min,
Bath raio 1:10.
In the present embodiment, in step (4), containing following component in described half mercerising liquid:
Caustic soda 18 ° of Be,
Silkete penetrating agent DM-2053g/L;
Described half mercerization condition is:
Temperature 10 DEG C,
Three tower washing temperature 80 DEG C,
60s is asked during caustic dip,
Cropping face DH value 9.5,
Pick-up rate 140wt%,
Machine speed 15m/min.
In the present embodiment, in step (5), the step of described dyeing is:
Enter temperature of cold water rises to 30 DEG C to add Ao and close dispersant 8108, after reinforced running 10min, add glauber salt running 10min, be then warming up to 57 DEG C of running 10min with 0.5 DEG C/min, add alkali insulation 40min draining, water inlet is cooled to 40 DEG C of parking drainings;
The step of described dark post processing is:
Enter hot water to heat up 50 DEG C and be incubated 10min draining water inlet and be down to 40 DEG C of parking drainings, enter hot water and add glacial acetic acid running 15min parking draining; Enter hot water, Plus acidic soaping agent 1531 is warming up to 70 DEG C of insulation 15min draining, intakes and be down to 50 DEG C of parking drainings; Enter hot water heat up 70 DEG C be incubated 10min draining, water inlet be down to 40 DEG C of parking drainings; Enter cold water and cloth is gone out to sample survey fastness;
Containing following component in described dyeing liquor:
REACTIVE DYES CF-COM series 7.5wt%,
Ao closes dispersant 81082.0g/L,
Anti-creasing agent LUB2.0g/L,
Sodium sulphate 6Og/L,
Sodium carbonate 15g/L;
The process conditions of described dyeing are:
Bath raio l:10.
In the present embodiment, containing following component in described stabilised finish liquid:
Without urea formaldehyde 80g/L,
Stiffening agent development of evil in febrile disease 635Al5g/L,
Silicone 60g/L,
Reach mattress sliding bullet agent WF30g/L,
Reach mattress antistatic additive EC10g/L;
The process conditions of described setting are:
Machine speed 15m/min,
Temperature 16O DEG C,
Overfeeding 25wt%.
In the present embodiment, after forming steps, carry out sanforized to reduce the washing shrinkage of fabric further with knitting preshrinking machine.
In the present embodiment, the technological process of described sanforized is: the overfeeding (25wt%) of short distance, tentering, steam dewing, rubber blanket pre-shrinking arrange and drying cylinder blanket arranges.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. the production technology of tencel fiber and silk flock blending mercerising fabric, is characterized in that, comprise the following steps:
(1) weave cotton cloth, by pulp furnish, tencel fiber is become bilateral structure with silk flock weft-knitting, obtain embryo cloth;
(2) singe, the tapetum on described embryo cloth surface is carried out process of singing, embryo cloth after obtaining singing;
(3) pre-treatment, by concise for embryo cloth order after described singing, washing, pickling and washing, obtains cloth after pre-treatment with paraffin removal, impurity elimination and oil removing, describedly concisely to carry out in partially weakly alkaline concise liquid, and described pickling is carried out in pickle;
(4) half mercerisings, carry out half mercerization finish by cloth after described pre-treatment, and obtain half mercerising fabric with the gloss and reduction washing shrinkage that increase fabric, described half mercerising carries out in half mercerising liquid;
(5) dyeing and post processing, carries out dyeing process, carries out post processing obtain dyed shell fabrics after dyeing to dyed shell fabrics in dyeing liquor by described half mercerising fabric;
(6) cropping, cuts the filoplume that described dyed shell fabrics is gone out in dyeing course;
(7) formalize, the fabric after cropping is carried out setting process, to have certain fabric width, grammes per square metre, preferably washing shrinkage, cloth style and feel, described setting is carried out in stabilised finish liquid;
In described step (5), the step of described dyeing is:
Enter temperature of cold water rises to 30 DEG C to add Ao and close dispersant 8108, after reinforced running 10min, add glauber salt running 10min, be then warming up to 57 DEG C of running 10min with 0.5 DEG C/min, add alkali insulation 40min draining, water inlet is cooled to 40 DEG C of parking drainings.
2. the production technology of tencel fiber as claimed in claim 1 and silk flock blending mercerising fabric, it is characterized in that: described in weave cotton cloth and singe and to also have inspection step before grey cloth in the middle of step, check whether embryo cloth cloth cover has oil and broken hole, prevent sheaing phenomenon in half mercerising process from occurring.
3. the production technology of tencel fiber as claimed in claim 1 and silk flock blending mercerising fabric, is characterized in that:
In step (3), containing following component in described concise liquid:
Scouring enzyme 0.5-2.0g/L,
Degreaser dolantin DM-11330.5 ~ 1.0g/L,
Ao closes dispersant 81081.0 ~ 2.0g/L,
Anti-creasing agent LUB1.0 ~ 2.0g/L;
Described concise process conditions are:
Bath raio 1: 8 ~ 10,
Temperature 90 DEG C,
Time 40 ~ 60min;
Containing following component in described pickle:
Glacial acetic acid 0.2g/L,
The process conditions of described pickling are:
Bath raio 1: 8 ~ 10,
Temperature 50 C,
Time 20min;
The process conditions of described washing are:
Room temperature cold wash 10min,
Bath raio 1: 8 ~ 10.
4. the production technology of tencel fiber as claimed in claim 1 and silk flock blending mercerising fabric, is characterized in that:
In step (4), containing following component in described half mercerising liquid:
Caustic soda 16 ~ 18 Baume degrees,
Silkete penetrating agent DM-2053g/L;
Described half mercerization condition is:
5. the production technology of tencel fiber as claimed in claim 1 and silk flock blending mercerising fabric, is characterized in that:
The step of described dyeing post processing is:
Enter hot water to heat up 50 DEG C and be incubated 10min draining water inlet and be down to 40 DEG C of parking drainings, enter hot water and add glacial acetic acid running 15min parking draining; Enter hot water, Plus acidic soaping agent 1531 is warming up to 70 DEG C of insulation 15min draining, intakes and be down to 50 DEG C of parking drainings; Enter hot water heat up 70 DEG C be incubated 10min draining, water inlet be down to 40 DEG C of parking drainings; Enter cold water and cloth is gone out to sample survey fastness;
Containing following component in described dyeing liquor:
6. the production technology of tencel fiber as claimed in claim 1 and silk flock blending mercerising fabric, is characterized in that:
Containing following component in described stabilised finish liquid:
The process conditions of described setting are:
Machine speed 10 ~ 15m/min,
Temperature 150 ~ 160 DEG C,
Overfeeding 15 ~ 25%.
7. the production technology of the tencel fiber as described in any one of claim 2-6 and silk flock blending mercerising fabric, is characterized in that: after forming steps, carries out sanforized to reduce the washing shrinkage of fabric further with knitting preshrinking machine.
8. the production technology of tencel fiber as claimed in claim 7 and silk flock blending mercerising fabric, it is characterized in that, the technological process of described sanforized is: the overfeeding 15% ~ 25% of short distance, tentering, steam dewing, rubber blanket pre-shrinking arrange and drying cylinder blanket arranges.
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