CN103207595A - Safety guarantee system for automatic carrier roller production line - Google Patents
Safety guarantee system for automatic carrier roller production line Download PDFInfo
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- CN103207595A CN103207595A CN2012105467389A CN201210546738A CN103207595A CN 103207595 A CN103207595 A CN 103207595A CN 2012105467389 A CN2012105467389 A CN 2012105467389A CN 201210546738 A CN201210546738 A CN 201210546738A CN 103207595 A CN103207595 A CN 103207595A
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- production line
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- robotization
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a safety guarantee system for an automatic carrier roller production line. The existing automatic carrier roller production line does not have a safety guarantee system due to the fact that the safety guarantee system involves a wide range and needs to combine the integrated layout with fool-proof design, mistake proofing, man-machine safety, procedure guarantee and on-line product causal inspection of each device. The safety guarantee system improves the structure comprehensively, and manual operation is effectively reduced. The safety guarantee system can perform man-machine engineering fool proofing and mistake proofing and can monitor the production state through videos in real time. A programmable logic controller (PLC) of each device is connected with a monitoring computer of a central control room through a network, and various real-time parameter data are compared with data of the central control room and analyzed during processing. The peripheral area within the 1.2m range of the whole production area is the safety prompting area, and a yellow line caution and safety light curtain scanning sound and light alarm system is adopted. The starting/stopping mode of each device in the production line is set to be in a sensor trigger type starting mode in integrated control. All tool dies in the production line are managed in an intelligent mode.
Description
Technical field
The present invention relates to the safe-guard system of the whole line of carrying roller automatic production line, at the safe-guard system of production line integral body.
Background technology
The many form productions with semi-automatic indirect labor of at present domestic robotization carrying roller production line production.Since its product singularity, the foundation of the safe-guard system of automated production is more complicated, main cause is to involve wide, the fool proof of integral layout and every equipment, mistake proofing, man-machine safety, the guarantee of flow process is in the sampling observation of online product all is encompassed in.I take charge of exploitation robotization carrying roller production line these have been carried out comprehensive improvement, make production line in giving birth to process, manually-operated part has obtained effectively reducing.
Summary of the invention
I take charge of exploitation robotization these have been carried out comprehensive improvement, make production line in giving birth to process, manually-operated part has dropped to minimum.The composition of safety guarantee mainly contains: the center central station of floating dock, the safety instruction zone, production safety support area (tubing, bar, sheet material starting material supplied materials piling to be checked place of safety, tubing, bar, sheet material starting material supplied materials has been examined place of safety to be processed, the bearing seat stamping line, the district is inspected in the bearing seat punching press automatically by random samples, bearing seat seal group wiring, bearing seat assembly line, roller supporting tube leather hose material processing line, the roller carrier shaft processing line, carrying roller assembly line, product mechanical property comprehensive detection workstation, the product spraying coating line, packing of product line, finished product piling district, moulds of industrial equipment intelligent management unit), have in each regional safety precautions, the human factor engineering fool proof, mistake proofing, real-time video monitoring production status, the PLC of every equipment is connected by the monitoring computer of network connection with the center central station of floating dock, real-time parameters data and center central station of floating dock data in the process of every equipment are compared, and analyze, and guarantee the equipment smoothly operation; In 1.2 meters of whole production area peripheral edge extensions, be the safety instruction zone, adopt caution yellow line and safe light curtain to scan the sound and light alarm prompt system; The startup of every equipment in the line/mode that stops to be set at sensor excitation formula Starting mode when centralized control; Moulds of industrial equipment all in the line are carried out intelligent management.
Embodiment
On every equipment, between the equipment, there is video to monitor the video monitoring unit of production status in every separated time respectively; The PLC of every equipment is connected by the PC of communication serial ports with the center central station of floating dock in addition, has realized the monitoring of control center to the production status of every equipment; Every equipment action, data in process of production all can be presented on the interior display of central station of floating dock, wherein also comprise the qualitative data of product component; The startup of every equipment in the line/mode that stops when centralized control, when being set at sensor excitation formula Starting mode and being last process and having parts or product to arrive, device start; Stop is that equipment is out of service when last process does not have parts or product time of arrival to surpass 35 seconds; Such mode has been accomplished the effect of energy efficient; In production line, when certain equipment breaks down, can there be warning device to report to the police at central station of floating dock, this equipment will disconnect with whole line master control automatically, and the parameters in the operational process of this equipment also can show at central station of floating dock, can pass through parameter failure judgement reason, also can carry out the remote computer diagnosis to equipment simultaneously, in order to find failure cause fast and accurately, on-call maintenance; Every equipment is provided with manual accent machine, device is for key two-part switch or embed cipher microcomputer switch, in the PLC of every equipment, be provided with this function, equipment will enter accent machine state separately when this device is opened, this equipment will disconnect with whole line master control PC this moment, can carry out people's wage adjustment machine to this TV station equipment, after the accent machine is finished equipment be returned to whole line master control state; This production line adopts the isolated locality protection of subregion security fence, adopt mandate IC-card management system to form in conjunction with flexible lattice door in Production Regional internal staff's turnover, but internal staff's use authority IC-card is swiped the card and is entered Production Regional, and unauthorized persons can't enter Production Regional; In 1.2 meters of whole production area peripheral edge extensions, be the safety instruction zone, adopt caution yellow line and safe light curtain scanning sound and light alarm prompt system, enter this scope as personnel or material, system's also voice suggestion of can light reporting to the police; Moulds of industrial equipment all in this line are carried out intelligent management, the moulds of industrial equipment of the product of corresponding every kind of specification have relative code to be pre-stored in main control computer, main control computer respectively with the moulds of industrial equipment storehouse, moulds of industrial equipment identification port in the online production equipment connects, when producing certain specification product, computing machine can be checked judgement to the online situation of all moulds of industrial equipment and moulds of industrial equipment library information, equipment itself also can carry out autoscan and judge, whether coincide with the program appointment codes, as misfit, the condition monitoring meeting alarm of control center, this moment, the production line automatic operation mode was in the error lock state, can not start, and the equipment itself of makeing mistakes simultaneously also can alarm, the personnel that conveniently work online directly judge error message, the mistake reparation; The sensor of security protection effect also is housed on production line thing fairing, its effect is that the real-time condition of transfer unit between monitoring cable and the start and stop of logistics pipeline are (i.e. when having parts to enter on this section logistics line line body, transmission line body starts, no parts enter line body or last parts and leave the line body time when surpassing setting-up time, line body mass transport motor stops, enter waiting status), another effect is when nonproductive line material or article enter transmission line body, this line cognition promptly stops, and preventing very, the accident of situation takes place.
Claims (6)
1. robotization carrying roller production line safe-guard system is characterized in that whole line enforcement fully automated management, adopts the control method of center central station of floating dock to realize the monitoring of production automatically, data acquisition, fault analysis.
2. according to the robotization carrying roller production line safe-guard system described in the claim 1, it is characterized in that there is the human factor engineering fool proof in each zone of production link, mistake proofing, real-time video monitoring production status.
3. according to the robotization carrying roller production line safe-guard system described in the claim 1, the PLC that it is characterized in that every equipment is connected with the monitoring PC of center central station of floating dock by network connection, the service data of equipment is also monitored in real time, can carry out data analysis, the fault remote analysis.
4. according to the robotization carrying roller production line safe-guard system described in the claim 1, it is characterized in that being the safety instruction zone in 1.2 meters of the whole production area peripheral edge extensions, adopt caution yellow line and safe light curtain to scan the sound and light alarm prompt system.
5. according to the robotization carrying roller production line safe-guard system described in the claim 1, it is characterized in that the startup/mode that stops of every equipment when centralized control, is set at sensor excitation formula Starting mode.
6. according to the robotization carrying roller production line safe-guard system described in the claim 1, it is characterized in that moulds of industrial equipment implementation intelligent managements all in the line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105467389A CN103207595A (en) | 2012-12-17 | 2012-12-17 | Safety guarantee system for automatic carrier roller production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105467389A CN103207595A (en) | 2012-12-17 | 2012-12-17 | Safety guarantee system for automatic carrier roller production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103207595A true CN103207595A (en) | 2013-07-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012105467389A Pending CN103207595A (en) | 2012-12-17 | 2012-12-17 | Safety guarantee system for automatic carrier roller production line |
Country Status (1)
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| CN (1) | CN103207595A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104539878A (en) * | 2014-11-13 | 2015-04-22 | 天津市天锻压力机有限公司 | Dynamic visual monitoring system for aluminum alloy hub forging automatic production line |
| CN110076636A (en) * | 2019-05-21 | 2019-08-02 | 安徽协同创新设计研究院有限公司 | A kind of carrying roller intelligence feed system |
| CN110092209A (en) * | 2019-05-21 | 2019-08-06 | 安徽协同创新设计研究院有限公司 | A kind of carrying roller production process intelligence control system |
| CN111798083A (en) * | 2020-05-11 | 2020-10-20 | 石化盈科信息技术有限责任公司 | Production scheduling monitoring system, method and storage medium |
| CN114393873A (en) * | 2022-01-19 | 2022-04-26 | 唐山明诚矿业有限公司 | Full automatization fluorite ball production line |
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| CN201275577Y (en) * | 2008-10-29 | 2009-07-22 | 济南易恒技术有限公司 | Radial numerical-control rotary riveting equipment for hub unit |
| CN201402403Y (en) * | 2008-12-26 | 2010-02-10 | 无锡职业技术学院 | Teaching workshop safety monitoring device |
| US20110282490A1 (en) * | 2010-05-17 | 2011-11-17 | Peter Weigele | Control device and method for safety monitoring of manipulators |
| CN102262401A (en) * | 2010-05-31 | 2011-11-30 | 北京德尔福万源发动机管理系统有限公司 | Industrial production line monitoring system |
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2012
- 2012-12-17 CN CN2012105467389A patent/CN103207595A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201275577Y (en) * | 2008-10-29 | 2009-07-22 | 济南易恒技术有限公司 | Radial numerical-control rotary riveting equipment for hub unit |
| CN201402403Y (en) * | 2008-12-26 | 2010-02-10 | 无锡职业技术学院 | Teaching workshop safety monitoring device |
| US20110282490A1 (en) * | 2010-05-17 | 2011-11-17 | Peter Weigele | Control device and method for safety monitoring of manipulators |
| CN102262401A (en) * | 2010-05-31 | 2011-11-30 | 北京德尔福万源发动机管理系统有限公司 | Industrial production line monitoring system |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104539878A (en) * | 2014-11-13 | 2015-04-22 | 天津市天锻压力机有限公司 | Dynamic visual monitoring system for aluminum alloy hub forging automatic production line |
| CN110076636A (en) * | 2019-05-21 | 2019-08-02 | 安徽协同创新设计研究院有限公司 | A kind of carrying roller intelligence feed system |
| CN110092209A (en) * | 2019-05-21 | 2019-08-06 | 安徽协同创新设计研究院有限公司 | A kind of carrying roller production process intelligence control system |
| CN111798083A (en) * | 2020-05-11 | 2020-10-20 | 石化盈科信息技术有限责任公司 | Production scheduling monitoring system, method and storage medium |
| CN111798083B (en) * | 2020-05-11 | 2024-04-12 | 石化盈科信息技术有限责任公司 | Production scheduling monitoring system, method and storage medium |
| CN114393873A (en) * | 2022-01-19 | 2022-04-26 | 唐山明诚矿业有限公司 | Full automatization fluorite ball production line |
| CN114393873B (en) * | 2022-01-19 | 2023-09-15 | 唐山明诚矿业有限公司 | Full-automatic fluorite ball production line |
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Application publication date: 20130717 |