CN108632335A - A kind of mechanical equipment long-distance management device and system - Google Patents
A kind of mechanical equipment long-distance management device and system Download PDFInfo
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- CN108632335A CN108632335A CN201711268004.8A CN201711268004A CN108632335A CN 108632335 A CN108632335 A CN 108632335A CN 201711268004 A CN201711268004 A CN 201711268004A CN 108632335 A CN108632335 A CN 108632335A
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- 238000000034 method Methods 0.000 claims abstract description 10
- 238000012423 maintenance Methods 0.000 claims abstract description 9
- 230000003993 interaction Effects 0.000 claims description 7
- 230000002159 abnormal effect Effects 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 238000007619 statistical method Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000007726 management method Methods 0.000 description 56
- 230000000903 blocking effect Effects 0.000 description 3
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- 230000000712 assembly Effects 0.000 description 2
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The present invention is a kind of mechanical equipment long-distance management device and system, is related to Internet of Things monitoring technology field, and in particular to mechanical equipment long-distance management device and management system and method.Including the device body being arranged on mechanical equipment, setting includes control module and communication module connected to it, photographing module, memory module and sensor assembly in the device body, and external memory interface is provided in memory module.The management system and method for the present invention; the use operating status of remote supervisory and control(ling) equipment can be passed through; when monitoring that equipment operation has exception or component to need repairing or maintain, can maintenance shut-downs maintenance be carried out to equipment in time, avoid the generation of equipment fault or there are security risk operations.
Description
Technical field
The present invention relates to Internet of Things monitoring technology fields, and in particular to mechanical equipment long-distance management device, management system and
Method.
Background technology
With shared economic more and more universal, many life and work tool can be come in the form of shared for
Family provides service, or by lease, it is public sell in the form of obtain user, such as shared bicycle shares the automobile vehicles.It is right
For some big machinery engineering equipments, the use of leased equipment relies solely on Site Service, and a single device hands to use
Person, in use, since equipment is lease, most users make in the presence of blindness in equipment in leased equipment
With, equipment is not safeguarded or is maintained, often result in equipment fatigue use or excessively use, cause equipment fault or damage.
Therefore, if leaseholder can effectively monitor the working condition of each mechanical equipment, especially mechanical equipment in remote status
The operating status of critical component, such as engine, contactor, motor, transfer, running gear, and then realize equipment
The remote supervisory of state and control.
Invention content
The object of the present invention is to provide a kind of mechanical equipment long-distance management device and systems, remote to solve existing leased equipment
Thread management with control the problem of, allow such facilities and equipment from Anywhere, the time realize management and control.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of mechanical equipment long-distance management device, including the device body that is arranged on mechanical equipment, in the device body
Setting includes control module and communication module connected to it, photographing module, memory module and sensor assembly, in memory module
It is provided with external memory interface, wherein:
Sensor assembly is used for the work state information of real-time collection machinery equipment components, and the working condition that will be acquired
Information is transmitted to communication module and preserves to memory module;
Photographing module, for collection machinery equipment external circumstances information and the external circumstances information is transmitted to communication mould
Block is simultaneously preserved to memory module;
Communication module, for receiving GPS navigation location information, by the work state information of part of appliance, external circumstances information and
Navigator fix information is sent to cloud computing center by communication base station;Or it is transmitted to after receiving the command information from communication base station
Control module;
Control module for carrying out logic management to communication module, photographing module, memory module and sensor assembly, and is allowed to
It is orderly worked or the operating status of each component of control device, the output order of the control module is to make at miscellaneous equipment
In blocking.
Above-mentioned mechanical equipment long-distance management device further includes the human-computer interaction module being set in device body,
The human-computer interaction module is for managing mechanical equipment backstage and carrying out real-time, interactive.
Said external situation information includes the road conditions image of mechanical equipment traveling and the panoramic information of mechanical equipment.
A kind of mechanical equipment long-distance management system, including long-distance management device further include in GPS, communication base station, cloud computing
The heart and administrative center;The long-distance management device is mounted in equipment and is connected as one with part of appliance, the long-range pipe
The operating status of device detection device is managed, and the running state information of equipment and navigator fix information are transmitted by communication base station
To cloud computing center, the computer of the cloud computing center is remembered by storage analysis, by the running state information for filtering out equipment
Record each equipment information bank under one's name;The administrative center downloads the running state information by cloud computing center and remembers
Record.
A kind of mechanical equipment long-distance management system, including long-distance management device further include in GPS, communication base station, cloud computing
The heart and administrative center;The long-distance management device is mounted in equipment and is connected as one with part of appliance, in the management
The heart sends out command information to cloud computing center, and the command information is sent to long-range pipe by cloud computing center by communication base station
Device is managed, the long-distance management device controls part of appliance working condition after receiving command information.
Above-mentioned command information includes the control information of part of appliance, outage information, parts for maintenance information etc..
Above-mentioned long-distance management device further includes alarm device, further includes alarm device, the alarm device with it is described
Control module communication connection.
Above-mentioned long-distance management device further includes alarm device, further includes display device, the display device with it is described
Control module communication connection.
A kind of method for remote management of above-mentioned mechanical equipment, includes the following steps:
(1)Long-distance management device on mechanical equipment is by receiving GPS signal and in real time by the running state information of mechanical equipment
Cloud computing center is transmitted to by communication base station with navigator fix information;
(2)Cloud computing center is for statistical analysis to mechanical equipment navigator fix information and running state information, and filters out different
Normal navigator fix information or equipment running status information;
(3)The abnormal navigator fix information or equipment running status information is sent to pipe by the computer of cloud computing center
Reason center.
A kind of method for remote management of above-mentioned mechanical equipment, includes the following steps:
(1)Administrative center instructs according to equipment running status signal or navigator fix delivering to cloud computing center;
(2)The instruction that administrative center sends out is transmitted to long-distance management device by cloud computing center by communication base station;
(3)Long-distance management device receives the operating status of control machinery equipment after instruction.
Compared with prior art, the present invention having the following advantages that and effect:
(1)The mechanical equipment long-distance management device and system of the present invention can monitor the operating status of mechanical equipment in real time, avoid
The danger of equipment, failure operation;It, can be right in time when monitoring that equipment operation has exception or component to need repairing or maintain
Equipment carries out maintenance shut-downs maintenance, avoids the generation of equipment fault or dangerous operation, since long-distance management device can be with
Linked with each important component of equipment, can effective monitoring device all parts operating status, equipment is carried out complete
Face, careful monitoring.
(2)The mechanical equipment long-distance management device and system of the present invention, due to alarm device and display device, when setting
When standby appearance is abnormal or shuts down, the alarm device and display device of long-distance management device can carry out alarm sounds or display equipment
Fault message improves the use of equipment to remind maintenance personnel or user of service to safeguard or shut down isolation in time, to replace
Efficiency.
(3)The mechanical equipment method for remote management of the present invention, can be from distal end to all long-distance management devices that are equipped with
Equipment is monitored in real time, includes the navigator fix information of equipment, the working condition of part of appliance, equipment, to realize equipment
Working condition, the global control of location information facilitates equipment leasing person effectively to manage equipment.
Description of the drawings
Fig. 1 is mechanical equipment long-distance management device structure diagram of the present invention.
Fig. 2 is mechanical equipment long-distance management system structural schematic diagram of the present invention.
In figure, 1-GPS, 2- mechanical equipment, 3- communication base stations, 4- cloud computing centers, 5- administrative centers, 6- remote managements dress
It sets, 7- control modules, 8- communication modules, 9- memory modules, the external memory interfaces of 10-, 11- sensor assemblies, 12- image mould
Block, 13- alarm devices, 14- display devices.
Specific implementation mode
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Present invention will be described in further detail below with reference to the accompanying drawings.
Referring to Fig. 1, a kind of mechanical equipment long-distance management device, the critical component of long-distance management device and mechanical equipment(It closes
Key member includes oil pipe, oil pump, contactor, motor, transfer, running gear of the engine of equipment etc.)Switch
Power electric connection, the Switching Power Supply that can cut off or open equipment key part are used for the operation of control unit.Remote management
Device includes the device body being arranged on mechanical equipment, and the interior setting of the device body includes control module and is connected thereto
Communication module, photographing module, memory module, sensor assembly, alarm device and display device, be provided in memory module outer
Set memory interface, control module and communication module, photographing module, memory module, sensor assembly, alarm device and display device
It communicates to connect and is used to carry out logic management to communication module, photographing module, memory module and sensor assembly, and be allowed to carry out
Orderly work;Meanwhile control module is according to the operation of each component of operating status control device of equipment.The alarm device is used
In the alarm function of equipment fault, to prompt equipment user of service or maintenance personnel;The display device is set for showing
Parameter, model or the other information of standby fault message or equipment.
The sensor assembly is used for the work state information of real-time collection machinery equipment components, long-distance management device
Including multiple and different sensor assemblies, each sensor assembly monitors the critical component of mechanical equipment different location in real time, and
The running state information of critical component is transmitted to communication module in real time;Meanwhile the running state information is stored in simultaneously
In memory module, external memory interface is provided in the memory module, external memory interface can export operation shape in real time
State information is faced for scene checks.
The photographing module is used for the external circumstances information of collection machinery equipment, and external circumstances information includes mechanical equipment
The road conditions image of traveling and the panoramic information of mechanical equipment, external circumstances information can be used for carrying out the appearance of mechanical equipment fault
Judge, to judge the running environment or fault condition of equipment, photographing module collects after the external circumstances information of mechanical equipment simultaneously
The external circumstances information is transmitted to communication module;Meanwhile external circumstances information being stored into memory module;
The communication module is for passing through the work state information of part of appliance, external circumstances information and navigator fix information
Communication base station is sent to cloud computing center, cloud computing center by part of appliance work state information and the storage of external circumstances information,
The running state information of mechanical equipment is obtained after analyzing processing, the administrative center of mechanical equipment can in real time be obtained by cloud computing center
Take the running state information of mechanical equipment;After administrative center sends out command information according to the running state information of mechanical equipment, by
Cloud computing center is transferred to control module by communication base station, and control module controls long-distance management device according to command information and makes
The instruction of equipment operation, the command information include the device control messages such as shutting down, safeguarding.
When the control module is as being in runaway condition, the output order of the module is that miscellaneous equipment is made to be in latch like
State, this blocking are the inputs when control module such as is in dead electricity, is destroyed, steals at any abnormal operating state
Instruction is blocking, though engineering machinery can not work normally, including stall, inclination, high/low temperature and water content occur etc.
Anomaly parameter, when these parameters occur, very likely there is the work shape of inoperative in the mechanical device where control module
State.Meanwhile status information can be uploaded to the cloud computing center by communication module and be analyzed and be handled.
Wherein, mechanical equipment long-distance management device further includes the human-computer interaction module being set in device body, the people
Machine interactive module is for managing mechanical equipment backstage and carrying out real-time, interactive.Wherein human-computer interaction module can connect speech recognition
Sensor and audio playing apparatus, in this way when mechanical equipment failure needs to report for repairment, the man-machine friendship in device body
Mutual module sends repairing information to voice recognition sensor, and voice recognition sensor senses repairing information and turns this information
It changes voice messaging into, is played back by audio playing apparatus, the repairing carried out after this audio to mechanical equipment is heard by human ear,
To achieve the purpose that human-computer interaction.
Referring to Fig. 2, a kind of mechanical equipment long-distance management system, including above-mentioned long-distance management device, further include simultaneously
GPS, communication base station, cloud computing center and administrative center;The long-distance management device is mounted in equipment and part of appliance electricity
It is connected as one, the long-distance management device is used to detect the operating status and navigator fix information of each part of appliance, and will
The running state information and navigator fix information of equipment are transmitted to cloud computing center by communication base station, the cloud computing center
Computer is recorded in the information bank of each equipment by storage analysis, by the running state information for filtering out equipment under one's name, described
Administrative center that corresponding running state information and navigation in each facility information library are downloaded by cloud computing center is fixed
Position track is to determine the operating status and location status of equipment, and administrative center is according to the running state information of each equipment
The equipment operation instruction such as various instructions are made, including shuts down, safeguard to equipment;The administrative center runs according to equipment simultaneously
When status information and location status information judge that unit exception or need shuts down, safeguards, administrative center sends out command information, by cloud
The long-distance management device for being transmitted to mechanical equipment centrally through communication base station is calculated, corresponding instruction is executed by long-distance management device
Timely shutdown, warning or other operating statuses of equipment are completed in instruction.
A kind of method for remote management of above-mentioned mechanical equipment, includes the following steps:
(1)Long-distance management device on mechanical equipment is by receiving GPS signal and in real time by the running state information of mechanical equipment
Cloud computing center is transmitted to by communication base station with navigator fix information;
(2)Cloud computing center is for statistical analysis to mechanical equipment navigator fix information and running state information, and filters out different
Normal navigator fix information or equipment running status information;
(3)The abnormal navigator fix information or equipment running status information is sent to pipe by the computer of cloud computing center
Reason center.
A kind of method for remote management of above-mentioned mechanical equipment, includes the following steps:
(1)Administrative center instructs according to equipment running status signal or navigator fix delivering to cloud computing center;
(2)The instruction that administrative center sends out is transmitted to long-distance management device by cloud computing center by communication base station;
(3)Long-distance management device receives the operating status of control machinery equipment after instruction.
The present invention in use, first by long-distance management device installation with mechanical equipment on, the sensing of long-distance management device
Device module is used to monitor the working condition of each critical component of mechanical equipment, and long-distance management device is by GPS by mechanical equipment
Carry out real-time navigator fix;Multiple mechanical equipments are connected by communication base station and cloud computing center communication simultaneously, administrative center
The working condition of the equipment running status information and navigator fix information real-time monitoring equipment that are received according to cloud computing center and
Navigator fix, when monitoring that equipment has abnormal, administrative center's technology sends out instruction, passes through communication base station by cloud computing center
It is sent to long-distance management device, long-distance management device can automatically control mechanical equipment or the working condition of part of appliance, such as alarm,
Prompt such as shuts down at the signals, so that equipment user is safeguarded or maintenance of equipment in time.
The specific implementation mode of the present invention is enumerating for technical solution of the present invention, does not represent the protection model of the present invention
It encloses, what the equipment such as heretofore described GPS, module were not described in detail is the prior art, therefore the protection model of the present invention
It encloses and is not limited thereto, any one skilled in the art in the technical scope disclosed by the present invention, can think easily
To change or replacement, should be covered by the protection scope of the present invention.
Claims (10)
1. a kind of mechanical equipment long-distance management device and system, including the device body that is arranged on mechanical equipment, the dress
It includes control module and communication module connected to it, photographing module, memory module and sensor assembly to set setting in ontology,
In:
Sensor assembly is used for the work state information of real-time collection machinery equipment components, and the working condition that will be acquired
Information is transmitted to communication module and preserves to memory module;
Communication module, for receiving GPS navigation location information, by the work state information of part of appliance, external circumstances information and
Navigator fix information is sent to cloud computing center by communication base station;Or it is transmitted to after receiving the command information from communication base station
Control module;
Control module, for carrying out logic management to communication module, photographing module, sensor assembly, and being allowed to carry out orderly work
Make or the operating status of each component of control device, the output order of the control module are that miscellaneous equipment is made to be in latch like
State.
2. mechanical equipment long-distance management device according to claim 1, which is characterized in that further include setting
The human-computer interaction module being placed in device body, the human-computer interaction module is for managing mechanical equipment backstage and carrying out reality
When interact.
3. a kind of mechanical equipment long-distance management device according to claim 1, it is characterised in that:The external circumstances information
The panoramic information of road conditions image and mechanical equipment including mechanical equipment traveling.
4. a kind of mechanical equipment long-distance management device according to claim 1, it is characterised in that:Further include alarm device, institute
The alarm device stated is communicated to connect with the control module.
5. a kind of mechanical equipment long-distance management device according to claim 1, it is characterised in that:Further include display device, institute
The display device stated is communicated to connect with the control module.
6. a kind of mechanical equipment long-distance management system, including the remote management dress described in any one claims of claim 1-5
It sets, further includes GPS, communication base station, cloud computing center and administrative center;The long-distance management device is mounted in equipment and sets
Standby component is connected as one, the operating status of the long-distance management device detection device, and by the running state information of equipment
Cloud computing center is transmitted to by communication base station with navigator fix information, the computer of the cloud computing center is by storage point
The running state information for filtering out equipment is recorded in the information bank of each equipment under one's name by analysis;The administrative center passes through cloud
Download the running state information record in calculating center.
7. a kind of mechanical equipment long-distance management system, including the remote management dress described in any one claims of claim 1-6
It sets, further includes GPS, communication base station, cloud computing center and administrative center;The long-distance management device is mounted in equipment and sets
Standby component is connected as one, and the administrative center sends out command information to cloud computing center, and cloud computing center is by communicating base
It stands and the command information is sent to long-distance management device, the long-distance management device receives after command information to equipment
Component working state is controlled.
8. a kind of mechanical equipment long-distance management system according to claim 8, it is characterised in that:The command information packet
Include the control information of part of appliance, outage information, parts for maintenance information.
9. a kind of method for remote management of mechanical equipment, includes the following steps:
(1)Long-distance management device on mechanical equipment is by receiving GPS signal and in real time by the running state information of mechanical equipment
Cloud computing center is transmitted to by communication base station with navigator fix information;
(2)Cloud computing center is for statistical analysis to mechanical equipment navigator fix information and running state information, and filters out different
Normal navigator fix information or equipment running status information;
(3)The abnormal navigator fix information or equipment running status information is sent to pipe by the computer of cloud computing center
Reason center.
10. a kind of method for remote management of mechanical equipment, includes the following steps:
(1)Administrative center instructs according to equipment running status signal or navigator fix delivering to cloud computing center;
(2)The instruction that administrative center sends out is transmitted to long-distance management device by cloud computing center by communication base station;
(3)Long-distance management device receives the operating status of control machinery equipment after instruction.
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CN109886720A (en) * | 2018-12-20 | 2019-06-14 | 四机赛瓦石油钻采设备有限公司 | Pressure break equipment lease charging method, equipment and storage equipment based on Internet of Things |
CN110012061A (en) * | 2019-02-20 | 2019-07-12 | 杭州天铭科技股份有限公司 | Managing device, vehicle and the server of automobile-used equipment |
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CN112326287A (en) * | 2020-10-29 | 2021-02-05 | 工业互联网创新中心(上海)有限公司 | Engineering machinery remote operation and maintenance system based on Internet of things |
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