CN103192535A - Wet method sand inclusion system of continuous winding production line and manufacturing technology - Google Patents
Wet method sand inclusion system of continuous winding production line and manufacturing technology Download PDFInfo
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- CN103192535A CN103192535A CN2013101544520A CN201310154452A CN103192535A CN 103192535 A CN103192535 A CN 103192535A CN 2013101544520 A CN2013101544520 A CN 2013101544520A CN 201310154452 A CN201310154452 A CN 201310154452A CN 103192535 A CN103192535 A CN 103192535A
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Abstract
The invention discloses a wet method sand inclusion system of a continuous winding production line. An outlet of a dual-screw mortar mixing and conveying device controlled by a programmable controller is connected with a sand hopper; the sand hopper is connected with a scrape plate extruding device; resin mortar extruded by the scrape plate extruding device is regulated by a sand discharge thickness ratio regulating device and falls on a vibration bridge frame sand conveying device with multi-stage vibration devices; the vibration bridge frame sand conveying device with the multi-stage vibration devices is connected with a rotary mold; and the rotary mold rotates, and simultaneously drives a resin mortar layer of the vibration bridge frame sand conveying device with the multi-stage vibration devices to complete the continuous winding production of a glass fiber reinforcement plastic wet method sand inclusion pipeline. The wet method sand inclusion system of the continuous winding production line, provided by the invention, has the advantages of low cost, high feasibility, high efficiency, stable quality, good finished product performance and small environment influence factors.
Description
Technical field
The present invention relates to fiberglass reinforced plastics sand-inclusion pipeline wrapping machine technical field, particularly be applied to make under the continuous winding process condition fiberglass reinforced plastics wet method sand-inclusion pipeline system and manufacturing process.
Background technology
Produce the fiberglass reinforced plastics sand-inclusion pipeline at present in the world, mainly contain three kinds of moulding process: fixed length winding process, continuous winding process and spun casting technology:
1) the fixed length winding process is on the certain pipe die of length, adopts spiral winding and/or hoop winding process successively to make a kind of production method of tubing from the inside to the outside in pipe die length.
2) spun casting technology is with feeding machine glass fibre, resin, quartz sand etc. to be cast in the mould that is rotating by certain requirement, solidifies a kind of production method that the back forms tubing.
3) winding process is on the mould of output continuously continuously, adopts resin, continuous fiber, chopped strand and quartz sand the hoop winding method to spread layer continuously by certain requirement, and cuts into a kind of production method of the pipe material product of an irregular length after solidifying.
Dominate is that fixed length winding method is produced GRP pipe in the present domestic market, and its main feature is that cost of investment is low, and turnover is fast, but exists the drawback that automaticity is not high, production efficiency is low, ambient influnence is big simultaneously.
Continuously winding production line has automaticity height, steady quality, overall merit that environmental impact factor is little, but exists cost of investment height, the high characteristics of product cost simultaneously.
The producer that produces at present continuous winding production line in the world mainly contains Saudi Arabia AMIANTITTE company and Italian VEM company, and domestic continuous winding production line still is in imitated stage and prematurity.A continuous winding production line has been introduced in initial stage nineties China Henan, and Shanghai Yaohua Fiber Reinforced Glass Plastic Co., Ltd. had introduced a continuous winding production line from VEM company in 2008, does not open owing to run into cost bottleneck market situation always.
No matter it is to adopt the dry method burning into sand to produce GRP pipe that Saudi Arabia AMIANTITTE company and Italian VEM company cost occupy high main cause, thereby this directly on the fiber after the glue spraying again the method for the sandblast high position that makes the resin content of screed be in 25-30% had influence on the whole cost of pipeline, owing to be open burning into sand method, pernicious gas impacts environment to cause sand dust to fly upward simultaneously simultaneously.
Wet method burning into sand technology is to realize that by last sand device screed coats the technology of twining by quartz sand graduation material and resin premixed back, its feature be the resin mortar layer mix, closely knit, the premix of finishing in airtight relatively space, the resin content of the little while screed of environmental impact factor can drop between the 12%-15%.
Owing to twine the particularity of production technology continuously, the domestic wet method that applies at present on the fixed length winding process can not be applicable to continuous winding production line, this inventor herein is developed a whole set of wet method burning into sand system by tackling key problem, and obtained good effect in process of production.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of cost low, wet method burning into sand system and the manufacturing process of the continuous winding production line that efficient is high, and steady quality, and end properties is good, and environmental impact factor is little.
In order to solve above technical problem, the invention provides a kind of wet method burning into sand system of continuous winding production line, one group of outlet by the twin-screw mortar mix conveying appliance of programmable controller control is connected with sand hopper, sand hopper is connected with the scraper plate extrusion device, after regulating by the ratio control device of the thickness that shakes out, drops on the resin mortar that the scraper plate extrusion device is extruded on the vibration crane span structure sediment transport device with multistage vibrating device, vibration crane span structure sediment transport device with multistage vibrating device is connected with rotary die, and the rotary die rotation drives the continuous winding production of finishing fiberglass reinforced plastics wet method sand-inclusion pipeline with the resin mortar layer of the vibration crane span structure sediment transport device of multistage vibrating device simultaneously.
Described twin-screw mortar mix conveying appliance is fixed on the support by locking device, is realized the adjustment of short transverse by the screw lift structure.
Establish one group of blade scraper plate in the described scraper plate extrusion device, by the rotation of the blade scraper plate on the variable-frequency motor driven rotary axle, make resin mortar realize that secondary mixes.
The ratio control device of the described thickness that shakes out is installed in the sand export of scraper plate extrusion device, its screw mandrel drives the limp that moves ahead and laterally moves, move ahead the thickness adjusting plate that shakes out is set after the limp, the thickness adjusting plate that shakes out is finished interlock by sliding pin and the limp that moves ahead, when the limp horizontal direction that moves ahead moved, the thickness adjusting plate that shakes out was mobile along the vertical direction in proportion.
Offer two road chutes in the described limp that moves ahead.
The described thickness adjusting plate that shakes out is the L template.
Described vibration crane span structure sediment transport device with multistage vibrating device, its vibration supporting plate links to each other with crane span structure by the extension spring of many groups, at vibration supporting plate and rotary die joining place the transition supporting plate is set, the opening between transition supporting plate and the rotary die and distance are regulated by pull bar, and vibration frequency is regulated by variable-frequency motor.
Described vibration crane span structure sediment transport device with multistage vibrating device has one group of pocket gauze tension-adjusting gear.
Described wet method burning into sand system places on the workbench, and the workbench height is regulated by oil cylinder, and workbench moves as rectilinear direction along track.
On the workbench of described rotary die top one group of continuous non-twist fiber shredding mechanism is set, the non-twist fiber of chopping falls on the vibration crane span structure sediment transport device delivery band with multistage vibrating device and mixes with the layering of resin mortar layer.
Described rotary die top is provided with many group calendering rollers.
A kind of manufacturing process of wet method burning into sand system of continuous winding production line comprises the steps:
⑴ grating quartz sand and the filler that be pre-mixed are blown into distributing pipe by Pneumatic conveyer; Be transported to the mortar conveying screw rod by one group of driven by servomotor graded sand conveying screw rod by programmable controller control through fistulae again; Pre-resin and the curing agent of promoting is delivered to static mixer by resin measuring pump and curing agent measuring pump respectively, and the resin that mixes is delivered to the mortar conveying screw rod by pipeline;
According to what of burning into sand amount by microcomputer control by single screw rod or twin-screw work, what of sand production rate also can be controlled by microcomputer and programmable controller simultaneously, resin mortar is delivered to sand hopper by the mortar conveying screw rod;
⑶ make resin mortar realize that secondary mixes, and extrudes resin mortar simultaneously from the sand export of scraper plate extrusion device by the rotation of the blade scraper plate on the variable-frequency motor driven rotary axle;
⑷ the shake out ratio control device of thickness is regulated the thickness of layer of sand;
⑸ crane span structure vibration makes the further closely knit of resin mortar layer;
⑹ pocket gauze is carried the resin mortar layer;
⑺ one group of continuous non-twist fiber shredding mechanism shreds non-twist fiber, drops on the resin mortar layer on the pocket gauze;
⑻ mould rotation resin mortar layer is simultaneously finished the winding laying by the pocket gauze;
⑼ solidify;
⑽ demoulding, cut into pipe material product.
Superior effect of the present invention is:
1) cost is low, and feasibility is strong, the efficient height, and steady quality, end properties is good, and environmental impact factor is little;
2) pipeline burning into sand layer resin content drops to 12-15% from 25-30%, and the whole cost of pipeline is descended significantly;
3) all raw material that constitutes the resin mortar layer is realized metering output, has improved quality of item stability;
4) be aided with vibrating transportation by multistage mixing, improved pipeline rigidity thereby increased burning into sand layer packing when making quartz sand and resin realize good combination;
5) add intensity and the non-deformability that chopped strand has further improved the burning into sand layer in the burning into sand layer;
6) product thickness is even, stable performance;
7) production efficiency promotes significantly, improves 6-8 doubly with respect to traditional fixed length winding production line daily output;
8) environmental impact factor is little, has thoroughly abandoned the dust influence that original winding production line dry method burning into sand continuously brings, and has further promoted the comprehensive competitive advantage of continuous winding production line.
Description of drawings
Fig. 1 is structure front view of the present invention;
Fig. 2 is scraper plate extrusion device and sand layer thickness adjusting device side view;
Fig. 3 is rotating vane scraper plate schematic diagram;
Fig. 4 is the thickness adjusting plate front view that shakes out;
Fig. 5 is twin-screw mortar mix conveying appliance front view;
Fig. 6 is twin-screw mortar mix conveying appliance side view;
Fig. 7 is pocket gauze tension-adjusting gear vertical view;
Fig. 8 is manufacturing process flow diagram of the present invention;
The number in the figure explanation
1-mortar conveying screw rod; The 2-distributing pipe;
The 3-servomotor; 4-graded sand conveying screw rod;
The 5-locking device; The 6-static mixer;
The 7-workbench; The 8-oil cylinder;
The 9-track; 10-scraper plate extrusion device;
11-vibration crane span structure sediment transport device; The 12-variable-frequency motor;
The 13-extension spring; The 14-pull bar;
15-transition supporting plate; The 16-rotary die;
The 17-calendering roller; The continuous non-twist fiber shredding mechanism of 18-;
The 19-chopped strand; The 20-resin mortar;
21-pocket gauze tension-adjusting gear; 22-pocket gauze;
Workbench on the continuous wrapping machine of 23-; The 24-sand hopper;
The 25-steady pin; The 26-variable-frequency motor;
The 27-limp that moves ahead; The 28-chute;
The 29-thickness adjusting plate that shakes out; The 30-screw mandrel;
31-blade scraper plate; The 32-rotating shaft;
The 33-fistulae; 34-pocket roll of gauze;
35-backward pull roller; The 36-nip rolls;
37-resin measuring pump; 38-curing agent measuring pump;
39-vibrates supporting plate; 40-forward pull roller;
41-screw lift structure.
The specific embodiment
See also shown in the accompanying drawing, the invention will be further described.
As shown in Figure 1, the invention provides a kind of wet method burning into sand system of continuous winding production line, one group of outlet by the twin-screw mortar mix conveying appliance of programmable controller control is connected with sand hopper 24, sand hopper 24 is connected with scraper plate extrusion device 10, after regulating by the ratio control device of the thickness that shakes out, drops on the resin mortar that scraper plate extrusion device 10 is extruded on the vibration crane span structure sediment transport device 11 with multistage vibrating device, vibration crane span structure sediment transport device 11 with multistage vibrating device is connected with rotary die 16, and rotary die 16 rotations drive the continuous winding production of finishing fiberglass reinforced plastics wet method sand-inclusion pipeline with the resin mortar layer of the vibration crane span structure sediment transport device 11 of multistage vibrating device simultaneously.
The resin mortar of being carried by twin-screw mortar mix conveying appliance 20 falls into sand hopper 24, the resin mortar that scraper plate extrusion device 10 is extruded is realized dropping on the pocket gauze 22 after thickness is regulated by the ratio control device of the thickness that shakes out, pocket gauze 22 is by vibration crane span structure sediment transport device 11 backings, vibrate crane span structure sediment transport device 11 and be erected on the burning into sand workbench 7, mould 16 rotations drag simultaneously through tension-adjusting gear 21 and realize that the pocket gauze 22 of tension force control twines synchronously.Pocket gauze tension-adjusting gear 21 also is fixed on the burning into sand workbench 7 and with vibration crane span structure sediment transport device 11 and keeps the axis aspect consistent, on the workbench 23 one group of continuous non-twist fiber shredding mechanism 18 is set on the wrapping machine continuously.Thereby constituted the main part of continuous winding production line wet method burning into sand equipment.
As shown in Figures 2 and 3, sand hopper 24 is connected with scraper plate extrusion device 10 by steady pin 25.Establish one group of blade scraper plate 31 in the scraper plate extrusion device 10, by blade scraper plate 31 rotations on the variable-frequency motor 26 driven rotary axles 32, make resin mortar realize that secondary mixes the while and in this process resin mortar extruded from sand export.
As shown in Figure 3 and Figure 4, the ratio control device of thickness of shaking out drives the limp 27 that moves ahead by screw mandrel 30 and laterally moves, the thickness adjusting plate 29 that shakes out is finished interlock by sliding pin and the limp 27 that moves ahead, when limp 27 horizontal directions that move ahead moved, the thickness adjusting plate 29 that shakes out was mobile along the vertical direction in proportion.The thickness adjusting plate 29 that shakes out is a L template, and width-adjustable realizes the requirement of different number of plies burnings into sand.
As shown in Figure 5 and Figure 6, twin-screw mortar mix conveying appliance is made of mortar conveying screw rod 1, distributing pipe 2, servomotor 3, graded sand conveying screw rod 4, locking device 5, static mixer 6, be fixed on the support, can be realized the adjustment of short transverse simultaneously by screw lift structure 41.Static mixer 6 to wrapping machine on workbench.
Deliver to mortar conveying screw rod 1 by the resin that static mixer 6 mixes by pipeline, resin mortar is realized the conveying of one-level premix by the screw rod of rotation at a high speed.
As shown in Figure 7, pocket gauze tension-adjusting gear is made of backward pull roller 35, nip rolls 36, forward pull roller 40 etc., be fixed on the burning into sand workbench 7 by linkage, rotate the tension adjustment that realizes pocket gauze 22 thereby make all rollers do swing arm at circumferencial direction.
As shown in Figure 8, the present invention also provides a kind of manufacturing process of wet method burning into sand system of continuous winding production line, comprises the steps:
⑴ grating quartz sand and the filler that be pre-mixed are blown into distributing pipe by Pneumatic conveyer; Be transported to the mortar conveying screw rod by one group of driven by servomotor graded sand conveying screw rod by programmable controller control through fistulae again; Pre-resin and the curing agent of promoting is delivered to static mixer by resin measuring pump and curing agent measuring pump respectively, and the resin that mixes is delivered to the mortar conveying screw rod by pipeline;
According to what of burning into sand amount by microcomputer control by single screw rod or twin-screw work, what of sand production rate also can be controlled by microcomputer and programmable controller simultaneously, resin mortar is delivered to sand hopper by the mortar conveying screw rod;
⑶ make resin mortar realize that secondary mixes, and extrudes resin mortar simultaneously from the sand export of scraper plate extrusion device by the rotation of the blade scraper plate on the variable-frequency motor driven rotary axle;
⑷ the shake out ratio control device of thickness is regulated the thickness of layer of sand;
⑸ crane span structure vibration makes the further closely knit of resin mortar layer;
⑹ pocket gauze is carried the resin mortar layer;
⑺ one group of continuous non-twist fiber shredding mechanism shreds non-twist fiber, drops on the resin mortar layer on the pocket gauze;
⑻ mould rotation resin mortar layer is simultaneously finished the winding laying by the pocket gauze;
⑼ solidify;
⑽ demoulding, cut into pipe material product.
Claims (11)
1. the wet method burning into sand system of a continuous winding production line, it is characterized in that: one group of outlet by the twin-screw mortar mix conveying appliance of programmable controller control is connected with sand hopper, sand hopper is connected with the scraper plate extrusion device, after regulating by the ratio control device of the thickness that shakes out, drops on the resin mortar that the scraper plate extrusion device is extruded on the vibration crane span structure sediment transport device with multistage vibrating device, vibration crane span structure sediment transport device with multistage vibrating device is connected with rotary die, and the rotary die rotation drives the continuous winding production of finishing fiberglass reinforced plastics wet method sand-inclusion pipeline with the resin mortar layer of the vibration crane span structure sediment transport device of multistage vibrating device simultaneously.
2. the wet method burning into sand system of continuous winding production line according to claim 1, it is characterized in that: described twin-screw mortar mix conveying appliance is fixed on the support by locking device, is realized the adjustment of short transverse by the screw lift structure.
3. the wet method burning into sand system of continuous winding production line according to claim 1 is characterized in that: establish one group of blade scraper plate in the described scraper plate extrusion device, by the rotation of the blade scraper plate on the variable-frequency motor driven rotary axle, make resin mortar realize that secondary mixes.
4. the wet method burning into sand system of continuous winding production line according to claim 1, it is characterized in that: the ratio control device of the described thickness that shakes out is installed in the sand export of scraper plate extrusion device, its screw mandrel drives the limp that moves ahead and laterally moves, move ahead the thickness adjusting plate that shakes out is set after the limp, the thickness adjusting plate that shakes out is finished interlock by sliding pin and the limp that moves ahead, when the limp horizontal direction that moves ahead moved, the thickness adjusting plate that shakes out was mobile along the vertical direction in proportion.
5. the wet method burning into sand system of continuous winding production line according to claim 4 is characterized in that: offer two road chutes in the described limp that moves ahead.
6. the wet method burning into sand system of continuous winding production line according to claim 1, it is characterized in that: described vibration crane span structure sediment transport device with multistage vibrating device, its vibration supporting plate links to each other with crane span structure by the extension spring of many groups, at vibration supporting plate and rotary die joining place the transition supporting plate is set, opening between transition supporting plate and the rotary die and distance are regulated by pull bar, and vibration frequency is regulated by variable-frequency motor.
7. the wet method burning into sand system of continuous winding production line according to claim 1, it is characterized in that: described vibration crane span structure sediment transport device with multistage vibrating device has one group of pocket gauze tension-adjusting gear.
8. the wet method burning into sand system of continuous winding production line according to claim 1 is characterized in that: described wet method burning into sand system places on the workbench, and the workbench height is regulated by oil cylinder, and workbench moves as rectilinear direction along track.
9. the wet method burning into sand system of continuous winding production line according to claim 1, it is characterized in that: on the workbench of described rotary die top one group of continuous non-twist fiber shredding mechanism is set, the non-twist fiber of chopping falls on the vibration crane span structure sediment transport device delivery band with multistage vibrating device and mixes with the layering of resin mortar layer.
10. the wet method burning into sand system of continuous winding production line according to claim 1 is characterized in that: be provided with many group calendering rollers above the described rotary die.
11. the manufacturing process of the wet method burning into sand system of continuous winding production line according to claim 1 comprises the steps:
⑴ grating quartz sand and the filler that be pre-mixed blow distributing pipe by Pneumatic conveyer, are transported to the mortar conveying screw rod by one group of driven by servomotor graded sand conveying screw rod by programmable controller control through fistulae again; Pre-resin and the curing agent of promoting is delivered to static mixer, and the resin that mixes is delivered to the mortar conveying screw rod by pipeline;
According to what of burning into sand amount by microcomputer control by single screw rod or twin-screw work, what of sand production rate also can be controlled by microcomputer and programmable controller simultaneously, resin mortar is delivered to sand hopper by the mortar conveying screw rod;
⑶ make resin mortar realize that secondary mixes, and extrudes resin mortar simultaneously from the sand export of scraper plate extrusion device by the rotation of the blade scraper plate on the variable-frequency motor driven rotary axle;
⑷ the shake out ratio control device of thickness is regulated the thickness of layer of sand;
⑸ crane span structure vibration makes the further closely knit of resin mortar layer;
⑹ pocket gauze is carried the resin mortar layer;
⑺ one group of continuous non-twist fiber shredding mechanism shreds non-twist fiber, drops on the resin mortar layer on the pocket gauze;
⑻ mould rotation resin mortar layer is simultaneously finished the winding laying by the pocket gauze;
⑼ solidify;
⑽ demoulding, cut into pipe material product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310154452.0A CN103192535B (en) | 2013-04-28 | 2013-04-28 | Wet method sand inclusion system of continuous winding production line and manufacturing technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310154452.0A CN103192535B (en) | 2013-04-28 | 2013-04-28 | Wet method sand inclusion system of continuous winding production line and manufacturing technology |
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| CN103192535A true CN103192535A (en) | 2013-07-10 |
| CN103192535B CN103192535B (en) | 2015-06-03 |
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| CN201310154452.0A Expired - Fee Related CN103192535B (en) | 2013-04-28 | 2013-04-28 | Wet method sand inclusion system of continuous winding production line and manufacturing technology |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105889652A (en) * | 2015-01-14 | 2016-08-24 | 贵州龙宸实业有限公司 | Fiber winding fiber reinforced plastic pipeline structure and sand inclusion layer manufacturing method and device |
| CN109296362A (en) * | 2018-08-31 | 2019-02-01 | 中国石油天然气股份有限公司 | Rotate sand-filling apparatus, the rotation back-up sand system and method applied to sandpack column |
| CN115891122A (en) * | 2023-02-07 | 2023-04-04 | 浙江华丰新材料股份有限公司 | Glass fiber reinforced plastic sand inclusion pipe wind |
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| CN102909315A (en) * | 2012-09-22 | 2013-02-06 | 湖北江汉重工有限公司 | Full-automatic reprocessing line of casting-purpose resin sand |
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| CN1522847A (en) * | 2003-02-21 | 2004-08-25 | 天津天联复合材料有限公司 | Making apparatus and method for wet type sanding and enwinding glass fibre reinforced plastic pipe from underside |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105889652A (en) * | 2015-01-14 | 2016-08-24 | 贵州龙宸实业有限公司 | Fiber winding fiber reinforced plastic pipeline structure and sand inclusion layer manufacturing method and device |
| CN109296362A (en) * | 2018-08-31 | 2019-02-01 | 中国石油天然气股份有限公司 | Rotate sand-filling apparatus, the rotation back-up sand system and method applied to sandpack column |
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| CN103192535B (en) | 2015-06-03 |
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Granted publication date: 20150603 |