CN103192535B - Wet method sand inclusion system of continuous winding production line and manufacturing technology - Google Patents
Wet method sand inclusion system of continuous winding production line and manufacturing technology Download PDFInfo
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- CN103192535B CN103192535B CN201310154452.0A CN201310154452A CN103192535B CN 103192535 B CN103192535 B CN 103192535B CN 201310154452 A CN201310154452 A CN 201310154452A CN 103192535 B CN103192535 B CN 103192535B
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- sand
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Abstract
The invention discloses a wet method sand inclusion system of a continuous winding production line. An outlet of a dual-screw mortar mixing and conveying device controlled by a programmable controller is connected with a sand hopper; the sand hopper is connected with a scrape plate extruding device; resin mortar extruded by the scrape plate extruding device is regulated by a sand discharge thickness ratio regulating device and falls on a vibration bridge frame sand conveying device with multi-stage vibration devices; the vibration bridge frame sand conveying device with the multi-stage vibration devices is connected with a rotary mold; and the rotary mold rotates, and simultaneously drives a resin mortar layer of the vibration bridge frame sand conveying device with the multi-stage vibration devices to complete the continuous winding production of a glass fiber reinforcement plastic wet method sand inclusion pipeline. The wet method sand inclusion system of the continuous winding production line, provided by the invention, has the advantages of low cost, high feasibility, high efficiency, stable quality, good finished product performance and small environment influence factors.
Description
Technical field
The present invention relates to chamber for fibre-reinforced plastics sand inclusion pipe winding machine technical field, under being particularly applied to continuous winding process conditions, manufacture fiberglass reinforced plastics wet method sand-inclusion pipeline system and manufacturing process.
Background technology
Produce chamber for fibre-reinforced plastics sand inclusion pipeline in the world at present, mainly contain three kinds of moulding process: definite-length-winding process, continuous winding technique and spun casting technique:
1) definite-length-winding process is on the pipe die that length is certain, adopts spiral winding and/or hoop winding process in pipe die length, successively manufacture a kind of production method of tubing from the inside to the outside.
2) spun casting technique glass fibre, resin, quartz sand etc. is cast in the mould that is rotating by certain requirements with feeding machine, a kind of production method of formation tubing after solidification.
3) continuous winding technique is on the mould exported continuously, resin, continuous fiber, chopped strand and quartz sand is adopted the continuous laying of hoop winding method by certain requirement, and cut into a kind of production method of the pipe material product of an irregular length after solidification.
In domestic market, dominate is that fixed length winding method produces GRP pipe, and its main feature is that cost of investment is low, and turnover is fast, but there is the drawback that automaticity is not high, production efficiency is low, ambient influnence is large simultaneously.
Continuous winding production line has the overall merit that automaticity is high, steady quality, environmental impact factor are little, but there is the feature that cost of investment is high, product cost is high simultaneously.
The producer producing continuous winding production line at present in the world mainly contains AMIANTITTE company of Saudi Arabia and Italian VEM company, and domestic continuous winding production line is still in the imitated stage and prematurity.Initial stage nineties China has introduced in Henan a continuous winding production line, and within 2008, Shanghai Yaohua Fiber Reinforced Glass Plastic Co., Ltd. has introduced a continuous winding production line from VEM company, does not open owing to running into cost bottleneck market situation always.
Occupying high main cause regardless of AMIANTITTE company of Saudi Arabia and Italian VEM company cost is adopt dry method burning into sand to produce GRP pipe, the method of this directly sandblasting again after glue spraying on fiber makes the resin content of screed be in a high position of 25-30% thus have influence on the holistic cost of pipeline, simultaneously owing to being open burning into sand method, cause sand dust to fly upward pernicious gas simultaneously and environment is impacted.
Wet method burning into sand technology be by quartz sand graduation material and resin premixed after to be realized the technique of the coated winding of screed by upper sand device, its feature be resin sand pulp layer mix, closely knit, complete premix in relatively airtight space, the while that environmental impact factor being little, the resin content of screed can drop between 12%-15%.
Due to the particularity of continuous winding production technology, the domestic wet method applied at present on definite-length-winding process can not be applicable to continuous winding production line, by tackling key problem, a whole set of wet method burning into sand system be have developed to this inventor herein, and achieve good effect in process of production.
Summary of the invention
Technical problem to be solved by this invention to provide a kind of cost low, and the wet method burning into sand system of the continuous winding production line that efficiency is high and manufacturing process, and steady quality, end properties is good, and environmental impact factor is little.
In order to solve above technical problem, the invention provides a kind of wet method burning into sand system of continuous winding production line, the outlet of one group of twin-screw mortar mix conveying appliance controlled by programmable controller is connected with sand hopper, sand hopper is connected with scraper plate extrusion device, dropping on after the resin mortar that scraper plate extrusion device is extruded is regulated by the ratio control device of the thickness that shakes out is with on the vibration crane span structure sand conveying device of multistage vibrating device, vibration crane span structure sand conveying device with multistage vibrating device is connected with rotary die, rotary die rotates the continuous winding simultaneously driving the resin sand pulp layer of the vibration crane span structure sand conveying device of the multistage vibrating device of band to complete fiberglass reinforced plastics wet method sand-inclusion pipeline and produces.
Described twin-screw mortar mix conveying appliance is fixed on support by locking device, is realized the adjustment of short transverse by screw lift structure.
Establish one group of blade scraper plate in described scraper plate extrusion device, rotated by the blade scraper plate on variable-frequency motor driven rotary axle, make resin mortar realize secondary mixing.
The ratio control device of the described thickness that shakes out is arranged on the sand export of scraper plate extrusion device, its screw mandrel drives the limp that moves ahead to laterally move, move ahead after limp and the thickness adjusting plate that shakes out is set, the thickness adjusting plate that shakes out completes interlock by sliding pin and the limp that moves ahead, when the limp horizontal direction that moves ahead moves, the thickness adjusting plate that shakes out moves in proportion along the vertical direction.
The described limp that moves ahead offers two road chutes.
The described thickness adjusting plate that shakes out is L-type plate.
The vibration crane span structure sand conveying device of the multistage vibrating device of described band, its vibration supporting plate is connected with crane span structure by the extension spring of many groups, arrange transition supporting plate at vibration supporting plate and rotary die joining place, the opening between transition supporting plate and rotary die and distance are regulated by pull bar, and vibration frequency is regulated by variable-frequency motor.
The vibration crane span structure sand conveying device of the multistage vibrating device of described band is with one group of pocket gauze tension-adjusting gear.
Described wet method burning into sand system is placed on workbench, and workbench height is regulated by oil cylinder, and workbench moves along track as rectilinear direction.
Workbench above described rotary die is arranged one group of continuous non-twist fiber shredding mechanism, the non-twist fiber of chopping falls into be with on the conveyer belt of the vibration crane span structure sand conveying device of multistage vibrating device and mixes with the layering of resin sand pulp layer.
Be provided with above described rotary die and organize calendering roller more.
A manufacturing process for the wet method burning into sand system of continuous winding production line, comprises the following steps:
(1) the grating quartz sand be pre-mixed and filler are blown into distributing pipe by Pneumatic conveyer; The driven by servomotor graded sand conveying screw rod controlled by programmable controller by one group is again transported to mortar conveying screw rod through fistulae; Pre-promotion resin and curing agent are delivered to static mixer by resin measuring pump and curing agent measuring pump respectively, and the resin mixed delivers to mortar conveying screw rod by pipeline;
According to burning into sand amount number controlled by singe screw or twin-screw work by microcomputer, simultaneously sand production rate number also control by microcomputer and programmable controller, resin mortar is delivered to sand hopper by mortar conveying screw rod;
(3) rotated by the blade scraper plate on variable-frequency motor driven rotary axle, make resin mortar realize secondary mixing, the sand export of resin mortar from scraper plate extrusion device is extruded simultaneously;
(4) the thickness of ratio control device to layer of sand of thickness of shaking out regulates;
(5) crane span structure vibration, makes the closely knit further of resin sand pulp layer;
(6) pocket gauze conveying resin sand pulp layer;
(7) one group of continuous non-twist fiber shredding mechanism shreds non-twist fiber, drops in the resin sand pulp layer on pocket gauze;
(8) the while that mould rotating, resin sand pulp layer completes to be wound around by pocket gauze and lays;
(9) solidify;
Demoulding, cut into pipe material product.
Superior effect of the present invention is:
1) cost is low, and feasibility is strong, and efficiency is high, steady quality, and end properties is good, and environmental impact factor is little;
2) piping clip layer of sand resin content drops to 12-15% from 25-30%, and pipeline holistic cost is significantly declined;
3) all raw material forming resin sand pulp layer realizes metering and exports, and improves quality of item stability;
4) be aided with vibrating transportation by multistage mixing, add burning into sand layer packing while making quartz sand and resin realize good combination thus improve pipeline rigidity;
5) intensity and the non-deformability that chopped strand further increases burning into sand layer is added in burning into sand layer;
6) product thickness is even, stable performance;
7) production efficiency significantly promotes, and improves 6-8 doubly relative to traditional fixed length winding production line daily output;
8) environmental impact factor is little, has thoroughly abandoned the dust impact that original continuous winding production line dry method burning into sand brings, has improved continuous winding production line synthetic competitive advantages further.
Accompanying drawing explanation
Fig. 1 is structure front view of the present invention;
Fig. 2 is scraper plate extrusion device and sand layer thickness adjusting device side view;
Fig. 3 is rotating vane scraper plate schematic diagram;
Fig. 4 is the thickness adjusting plate front view that shakes out;
Fig. 5 is twin-screw mortar mix conveying appliance front view;
Fig. 6 is twin-screw mortar mix conveying appliance side view;
Fig. 7 is pocket gauze tension-adjusting gear top view;
Fig. 8 is manufacturing process flow diagram of the present invention;
Number in the figure explanation
1-mortar conveying screw rod; 2-distributing pipe;
3-servomotor; 4-graded sand conveying screw rod;
5-locking device; 6-static mixer;
7-workbench; 8-oil cylinder;
9-track; 10-scraper plate extrusion device;
11-vibrates crane span structure sand conveying device; 12-variable-frequency motor;
13-extension spring; 14-pull bar;
15-transition supporting plate; 16-rotary die;
17-calendering roller; The continuous non-twist fiber shredding mechanism of 18-;
19-chopped strand; 20-resin mortar;
21-pocket gauze tension-adjusting gear; 22-pocket gauze;
Workbench on 23-continuous winding machine; 24-sand hopper;
25-steady pin; 26-variable-frequency motor;
27-moves ahead limp; 28-chute;
29-shakes out thickness adjusting plate; 30-screw mandrel;
31-blade scraper plate; 32-rotating shaft;
33-fistulae; 34-pocket roll of gauze;
35-backward pull roller; 36-nip rolls;
37-resin measuring pump; 38-curing agent measuring pump;
39-vibrates supporting plate; 40-forward pull roller;
41-screw lift structure.
Detailed description of the invention
Refer to shown in accompanying drawing, the invention will be further described.
As shown in Figure 1, the invention provides a kind of wet method burning into sand system of continuous winding production line, the outlet of one group of twin-screw mortar mix conveying appliance controlled by programmable controller is connected with sand hopper 24, sand hopper 24 is connected with scraper plate extrusion device 10, dropping on after the resin mortar that scraper plate extrusion device 10 is extruded is regulated by the ratio control device of the thickness that shakes out is with on the vibration crane span structure sand conveying device 11 of multistage vibrating device, vibration crane span structure sand conveying device 11 with multistage vibrating device is connected with rotary die 16, rotary die 16 rotates the continuous winding simultaneously driving the resin sand pulp layer of the vibration crane span structure sand conveying device 11 of the multistage vibrating device of band to complete fiberglass reinforced plastics wet method sand-inclusion pipeline and produces.
The resin mortar 20 carried by twin-screw mortar mix conveying appliance falls into sand hopper 24, the resin mortar that scraper plate extrusion device 10 is extruded realizes dropping on pocket gauze 22 after thickness regulates by the ratio control device of the thickness that shakes out, pocket gauze 22 is by vibration crane span structure sand conveying device 11 backing, vibration crane span structure sand conveying device 11 be erected on burning into sand workbench 7, mould 16 rotates to drag simultaneously and realizes through tension-adjusting gear 21 the pocket gauze 22 that tension force controls and be synchronously wound around.Pocket gauze tension-adjusting gear 21 to be also fixed on burning into sand workbench 7 and to keep axis aspect consistent with vibration crane span structure sand conveying device 11, workbench 23 is arranged continuous winding machine one group of continuous non-twist fiber shredding mechanism 18.Thus constitute the main part of continuous winding production line wet method burning into sand equipment.
As shown in Figures 2 and 3, sand hopper 24 is connected with scraper plate extrusion device 10 by steady pin 25.Establish one group of blade scraper plate 31 in scraper plate extrusion device 10, rotated by the blade scraper plate 31 on variable-frequency motor 26 driven rotary axle 32, make resin mortar realize secondary mixing and in the process resin mortar is extruded from sand export simultaneously.
As shown in Figure 3 and Figure 4, the ratio control device of thickness of shaking out drives the limp 27 that moves ahead to laterally move by screw mandrel 30, the thickness adjusting plate 29 that shakes out completes interlock by sliding pin and the limp 27 that moves ahead, when limp 27 horizontal direction that moves ahead moves, the thickness adjusting plate 29 that shakes out moves in proportion along the vertical direction.The thickness adjusting plate 29 that shakes out is a L-type plate, and width-adjustable realizes the requirement of different number of plies burning into sand.
As shown in Figure 5 and Figure 6, twin-screw mortar mix conveying appliance is made up of mortar conveying screw rod 1, distributing pipe 2, servomotor 3, graded sand conveying screw rod 4, locking device 5, static mixer 6, be fixed on support, the adjustment of short transverse can be realized simultaneously by screw lift structure 41.Static mixer 6 to workbench on wrapping machine.
The resin mixed by static mixer 6 delivers to mortar conveying screw rod 1 by pipeline, and resin mortar realizes the conveying of one-level premix by the screw rod of High Rotation Speed.
As shown in Figure 7, pocket gauze tension-adjusting gear is made up of backward pull roller 35, nip rolls 36, forward pull roller 40 etc., be fixed on burning into sand workbench 7 by linkage, make all rollers can do swing arm at circumferencial direction and rotate thus the tension adjustment realizing pocket gauze 22.
As shown in Figure 8, present invention also offers a kind of manufacturing process of wet method burning into sand system of continuous winding production line, comprise the following steps:
(1) the grating quartz sand be pre-mixed and filler are blown into distributing pipe by Pneumatic conveyer; The driven by servomotor graded sand conveying screw rod controlled by programmable controller by one group is again transported to mortar conveying screw rod through fistulae; Pre-promotion resin and curing agent are delivered to static mixer by resin measuring pump and curing agent measuring pump respectively, and the resin mixed delivers to mortar conveying screw rod by pipeline;
According to burning into sand amount number controlled by singe screw or twin-screw work by microcomputer, simultaneously sand production rate number also control by microcomputer and programmable controller, resin mortar is delivered to sand hopper by mortar conveying screw rod;
(3) rotated by the blade scraper plate on variable-frequency motor driven rotary axle, make resin mortar realize secondary mixing, the sand export of resin mortar from scraper plate extrusion device is extruded simultaneously;
(4) the thickness of ratio control device to layer of sand of thickness of shaking out regulates;
(5) crane span structure vibration, makes the closely knit further of resin sand pulp layer;
(6) pocket gauze conveying resin sand pulp layer;
(7) one group of continuous non-twist fiber shredding mechanism shreds non-twist fiber, drops in the resin sand pulp layer on pocket gauze;
(8) the while that mould rotating, resin sand pulp layer completes to be wound around by pocket gauze and lays;
(9) solidify;
Demoulding, cut into pipe material product.
Claims (8)
1. the wet method burning into sand system of a continuous winding production line, it is characterized in that: the outlet of one group of twin-screw mortar mix conveying appliance controlled by programmable controller is connected with sand hopper, sand hopper is connected with scraper plate extrusion device, dropping on after the resin mortar that scraper plate extrusion device is extruded is regulated by the ratio control device of the thickness that shakes out is with on the vibration crane span structure sand conveying device of multistage vibrating device, vibration crane span structure sand conveying device with multistage vibrating device is connected with rotary die, the vibration crane span structure sand conveying device of the multistage vibrating device of described band, its vibration supporting plate is connected with crane span structure by the extension spring of many groups, at vibration supporting plate and rotary die joining place, transition supporting plate is set, opening between transition supporting plate and rotary die and distance are regulated by pull bar, vibration frequency is regulated by variable-frequency motor, described wet method burning into sand system is placed on workbench, workbench height is regulated by oil cylinder, workbench moves along track as rectilinear direction, workbench above described rotary die is arranged one group of continuous non-twist fiber shredding mechanism, the non-twist fiber of chopping falls into be with on the conveyer belt of the vibration crane span structure sand conveying device of multistage vibrating device and mixes with the layering of resin sand pulp layer, rotary die rotates the continuous winding simultaneously driving the resin sand pulp layer of the vibration crane span structure sand conveying device of the multistage vibrating device of band to complete fiberglass reinforced plastics wet method sand-inclusion pipeline and produces.
2. according to the wet method burning into sand system of the continuous winding production line described in claim 1, it is characterized in that: described twin-screw mortar mix conveying appliance is fixed on support by locking device, is realized the adjustment of short transverse by screw lift structure.
3. according to the wet method burning into sand system of the continuous winding production line described in claim 1, it is characterized in that: in described scraper plate extrusion device, establish one group of blade scraper plate, rotated by the blade scraper plate on variable-frequency motor driven rotary axle, make resin mortar realize secondary mixing.
4. according to the wet method burning into sand system of the continuous winding production line described in claim 1, it is characterized in that: described in the shake out ratio control device of thickness be arranged on the sand export of scraper plate extrusion device, its screw mandrel drives the limp that moves ahead to laterally move, move ahead after limp and the thickness adjusting plate that shakes out is set, the thickness adjusting plate that shakes out completes interlock by sliding pin and the limp that moves ahead, when the limp horizontal direction that moves ahead moves, the thickness adjusting plate that shakes out moves in proportion along the vertical direction.
5., according to the wet method burning into sand system of the continuous winding production line described in claim 4, it is characterized in that: described in move ahead in limp and offer two road chutes.
6. according to the wet method burning into sand system of the continuous winding production line described in claim 1, it is characterized in that: the vibration crane span structure sand conveying device of the multistage vibrating device of described band is with one group of pocket gauze tension-adjusting gear.
7. according to the wet method burning into sand system of the continuous winding production line described in claim 1, it is characterized in that: be provided with above described rotary die and organize calendering roller more.
8. utilize the wet method burning into sand system of the continuous winding production line as described in claim 1 to carry out the technique manufactured, comprise the following steps:
(1) the grating quartz sand be pre-mixed and filler blow distributing pipe by Pneumatic conveyer, then are transported to mortar conveying screw rod by one group of driven by servomotor graded sand conveying screw rod controlled by programmable controller through fistulae; Pre-promotion resin and curing agent are delivered to static mixer, and the resin mixed delivers to mortar conveying screw rod by pipeline;
According to burning into sand amount number controlled by singe screw or twin-screw work by microcomputer, simultaneously sand production rate number also control by microcomputer and programmable controller, resin mortar is delivered to sand hopper by mortar conveying screw rod;
(3) rotated by the blade scraper plate on variable-frequency motor driven rotary axle, make resin mortar realize secondary mixing, the sand export of resin mortar from scraper plate extrusion device is extruded simultaneously;
(4) the thickness of ratio control device to layer of sand of thickness of shaking out regulates;
(5) crane span structure vibration, makes the closely knit further of resin sand pulp layer;
(6) pocket gauze conveying resin sand pulp layer;
(7) one group of continuous non-twist fiber shredding mechanism shreds non-twist fiber, drops in the resin sand pulp layer on pocket gauze;
(8) the while that mould rotating, resin sand pulp layer completes to be wound around by pocket gauze and lays;
(9) solidify;
Demoulding, cut into pipe material product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310154452.0A CN103192535B (en) | 2013-04-28 | 2013-04-28 | Wet method sand inclusion system of continuous winding production line and manufacturing technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310154452.0A CN103192535B (en) | 2013-04-28 | 2013-04-28 | Wet method sand inclusion system of continuous winding production line and manufacturing technology |
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| Publication Number | Publication Date |
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| CN103192535A CN103192535A (en) | 2013-07-10 |
| CN103192535B true CN103192535B (en) | 2015-06-03 |
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| CN201310154452.0A Expired - Fee Related CN103192535B (en) | 2013-04-28 | 2013-04-28 | Wet method sand inclusion system of continuous winding production line and manufacturing technology |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105889652A (en) * | 2015-01-14 | 2016-08-24 | 贵州龙宸实业有限公司 | Fiber winding fiber reinforced plastic pipeline structure and sand inclusion layer manufacturing method and device |
| CN109296362B (en) * | 2018-08-31 | 2022-03-01 | 中国石油天然气股份有限公司 | Rotary sand filling device, rotary sand filling system applied to sand filling model and rotary sand filling method applied to sand filling model |
| CN115891122B (en) * | 2023-02-07 | 2023-05-23 | 浙江华丰新材料股份有限公司 | Glass fiber reinforced plastic sand inclusion pipe winding device |
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| CN1522847A (en) * | 2003-02-21 | 2004-08-25 | 天津天联复合材料有限公司 | Making apparatus and method for wet type sanding and enwinding glass fibre reinforced plastic pipe from underside |
| CN2678880Y (en) * | 2004-01-21 | 2005-02-16 | 郭习奎 | Sand inclusion appts. of glass fiber reinforced plastic sand inclusion winding machine |
| CN1709672A (en) * | 2005-06-07 | 2005-12-21 | 上海耀华玻璃钢有限公司 | Staple glass fiber reinforced resin concrete pipeline production method and equipment |
| CN102294820A (en) * | 2011-06-15 | 2011-12-28 | 赵炳泉 | Equipment and method for manufacturing clad pipe through wet method sand addition from upper position, and clad pipe |
| CN102909315A (en) * | 2012-09-22 | 2013-02-06 | 湖北江汉重工有限公司 | Full-automatic reprocessing line of casting-purpose resin sand |
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2013
- 2013-04-28 CN CN201310154452.0A patent/CN103192535B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1522847A (en) * | 2003-02-21 | 2004-08-25 | 天津天联复合材料有限公司 | Making apparatus and method for wet type sanding and enwinding glass fibre reinforced plastic pipe from underside |
| CN2678880Y (en) * | 2004-01-21 | 2005-02-16 | 郭习奎 | Sand inclusion appts. of glass fiber reinforced plastic sand inclusion winding machine |
| CN1709672A (en) * | 2005-06-07 | 2005-12-21 | 上海耀华玻璃钢有限公司 | Staple glass fiber reinforced resin concrete pipeline production method and equipment |
| CN102294820A (en) * | 2011-06-15 | 2011-12-28 | 赵炳泉 | Equipment and method for manufacturing clad pipe through wet method sand addition from upper position, and clad pipe |
| CN102909315A (en) * | 2012-09-22 | 2013-02-06 | 湖北江汉重工有限公司 | Full-automatic reprocessing line of casting-purpose resin sand |
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