CN103190595A - Material processing method and equipment of hyperconcentration hotpot seasoning food - Google Patents
Material processing method and equipment of hyperconcentration hotpot seasoning food Download PDFInfo
- Publication number
- CN103190595A CN103190595A CN2013101246216A CN201310124621A CN103190595A CN 103190595 A CN103190595 A CN 103190595A CN 2013101246216 A CN2013101246216 A CN 2013101246216A CN 201310124621 A CN201310124621 A CN 201310124621A CN 103190595 A CN103190595 A CN 103190595A
- Authority
- CN
- China
- Prior art keywords
- chafing dish
- stirring
- dish bottom
- bottom flavorings
- hyperconcetration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Seasonings (AREA)
Abstract
The invention discloses a material processing method and equipment of hyperconcentration hotpot seasoning food. The method comprises the following steps of: putting various pre-crushed ingredients for preparing the hotpot seasoning into a stirring and crushing pot, in the stirring, crushing and uniformly mixing processes, gradually adding an appropriate amount of high-temperature shortening, which is sprayed on and wets the powder mixed materials, then forced cooling and embrittling the powder mixed materials sprayed and wetted by the shortening in the stirring, crushing and uniformly mixing processes, and further crushing the powder mixed materials into powder materials with a fineness capable of leaking through an 80-mesh sieve. The material processing method is realized through special equipment including the stirring and crushing pot, a stirring device and a crushing device, driven by a motor. By adopting the scheme of the invention, processing production of hyperconcentration hotpot seasoning food which contains no liquid after being packaged, is good in delicate flavor retention, has no spice residue left when soup is added for cooking, and is quick in fragrance release is realized.
Description
Technical field
The present invention relates to chafing dish bottom flavorings based food manufacture field, particularly a kind of material processing method and equipment of hyperconcetration chafing dish bottom flavorings based food.
Background technology
Chongqing chafing dish has characteristics such as vegetable is various, seasoning uniqueness, thereby is loved by the people.Yet it eats but comparatively inconvenience, in order to eat chafing dish No. one time, need go to the chafing dish shop to experience with dragging in many people.This not only loses time and money, but also worries that health and taste can't satisfy the requirement of oneself.For this reason, the chafing dish bottom flavorings that is packaged into bag arises at the historic moment.Like this, people only need to buy chafing dish bottom flavorings, rinse material and the vegetable pot of can doing it yourself to rinse when wanting blocked shot.
At present, bags for chafing dish bed material based food in the catering industry is that raw materials such as capsicum, bean cotyledon, Chinese prickly ash, ginger, garlic, various spices are pulverized basically, be mixed into material with butter, the contour grease of palm oil, decoct making through high temperature, the cooling back is packaged into bags for chafing dish bed material based food together with material and juice pack and sells.Its basic technology is: material is carried out frying or boils, carry out can, cooling together with material and juice then, again through being packaged to be finished product.Be not difficult to find out that from the said goods composition and treatment facility there is certain defective in this chafing dish bottom flavorings based food:
(1) existing chafing dish bottom flavorings class bagged product is mainly by mixing through fragrant hot raw materials such as simple capsicum of pulverizing, Chinese prickly ash, bean cotyledon, fermented soya bean, spices, chickens' extract, monosodium glutamate in addition, the system of frying forms, because of the just simple pulverizing of the hot raw material of perfume (or spice), endure bed material soup or during in order to dish-cooking, have bigger spice residue boiling with soup, cause scalding on the vegetable that boils or cook and to adhere to the spice residue, cause the somebody to be difficult to accept, influence mouthfeel and dish organoleptic quality; And pulverize because of simple, the particle of the fragrant hot raw material of pulverizing is bigger, boils when enduring fragrance and discharges slowlyer, needs long-time infusion fragrance just can discharge, and has a strong impact on and scalds the taste that boils or cook vegetable.
(2) tasty agents in the existing packed class chafing dish bottom flavorings normally adopts chickens' extract and monosodium glutamate, but monosodium glutamate and chickens' extract boil in the process at long-time high temperature, and delicate flavour can run off, thereby causes bed material soup freshness to descend thereupon.Therefore, how keeping chafing dish bottom flavorings also is a difficult point of chafing dish bottom flavorings product in the freshness that high temperature boils in the process.
(3) existing packed class chafing dish bottom flavorings is except having fragrant hot raw material, also has a large amount of juice such as grease in the bag, is generally 5 times of packed class chafing dish bottom flavorings at the edible amount of water that boils when enduring.This packed class chafing dish bottom flavorings is in storage and transport process, in case packaging bag is broken, juice will flow out and pollute, and carries extremely inconvenient.
In view of the foregoing, applicant company develops a kind of novel chafing dish bed material that has overcome above-mentioned defective on the basis of traditional chafing dish bottom flavorings, do not have juice in this chafing dish bottom flavorings packing back pkt., it can reach 10-25 doubly at the edible amount of water that boils when enduring, so it is named as the hyperconcetration chafing dish bottom flavorings.The Main Ingredients and Appearance of this hyperconcetration chafing dish bottom flavorings is shortening, thin paprika, bean paste, the smart powder of fermented soya bean, plant protein powder, old ginger, garlic, aromatic condiment essential oil, food flavor etc., handle to form through processing and to boil that fragrance discharges fast when enduring, do not have the spice residue, packaging bag is broken and is not had the chafing dish bottom flavorings that juice flows out.This is a kind of product that is different from existing packed class chafing dish bottom flavorings fully, the production technology of existing conventional pouch class chafing dish bottom flavorings product and equipment can not adapt to the production requirement of hyperconcetration chafing dish bottom flavorings, need brand-new production technology and production equipment, could satisfy the demand of production hyperconcetration chafing dish bottom flavorings.
Summary of the invention
One of purpose of the present invention provides a kind of material processing method of hyperconcetration chafing dish bottom flavorings based food, it by with various precomminution the batching of making chafing dish bottom flavorings put into to stir to pulverize and jar stir, pulverize, be mixed into the pulverulent mixture material, and add an amount of high temperature shortening fry gradually and drench, wetting pulverulent mixture material, make then by shortening fry and drench, wetting pulverulent mixture material is stirring, pulverize, cool off embrittlement in the blending process, simultaneously further be ground into fineness and can be leaked the powder material of 80 eye mesh screens, used for subsequent handling moulding hyperconcetration chafing dish bottom flavorings, there is not juice after making it to produce packing, delicate flavour keeps, boiling with soup does not have the spice residue when enduring, fragrance discharges fast hyperconcetration chafing dish bottom flavorings based food.
Another object of the present invention provides a kind of equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food, it pulverizes jar by stirring, agitating device, the reducing mechanism combination, and at the wall of tank body the but mezzanine space that passes through of medium of cooling is set, be provided with oil filler at lid, can be under the driving of motor, the material of making hyperconcetration chafing dish bottom flavorings based food is processed into the powder material that can leak 80 eye mesh screens, realize the no juice in packing back, delicate flavour keeps, boiling with soup does not have the spice residue when enduring, fragrance discharges fast hyperconcetration chafing dish bottom flavorings based food processing.
One of purpose of the present invention is achieved in that a kind of material processing method of hyperconcetration chafing dish bottom flavorings based food, with various precomminution the batching of making chafing dish bottom flavorings put into to stir and pulverize jar, batching is stirred, pulverize, be mixed into the pulverulent mixture material, stirring, pulverize, adding an amount of high temperature shortening fry in the blending process gradually drenches, wetting pulverulent mixture material, then by forcing cooling to stirring the pulverizing jar, make by shortening fry and drench, wetting pulverulent mixture material is stirring, pulverize, force the cooling embrittlement in the blending process, simultaneously further be ground into fineness and can leak the powder material of 80 eye mesh screens, confession subsequent handling processing compression moulding is that the hyperconcetration chafing dish bottom flavorings of solid shape is used.
It is 130-160 ℃ that the high temperature shortening adds fashionable temperature, by shortening fry drench, wetting pulverulent mixture material forms embrittlement when being cooled to 50 ℃ and following temperature.
The addition of high temperature shortening is 25～30% of the batching gross weight.
Adopting such scheme, changed the processing of existing chafing dish bottom flavorings based food fully, is that material is carried out frying or boils, and carries out can, cooling together with material and juice then, again through being packaged to be the process technology of packed finished product.It by with various precomminution the batching of making chafing dish bottom flavorings put into to stir and pulverize jar, batching is stirred, pulverizes, be mixed into the pulverulent mixture material, in stirring, pulverizing, blending process, add an amount of high temperature shortening fry pouring, wetting pulverulent mixture material gradually, then by forcing cooling to stirring the pulverizing jar, make by shortening fry pouring, wetting pulverulent mixture material and in stirring, pulverizing, blending process, cool off embrittlement, further be ground into fineness simultaneously and can leak the powder material of 80 eye mesh screens.Make various precomminution the batching of making chafing dish bottom flavorings in stir pulverizing jar, stir, pulverize, be mixed into the pulverulent mixture material, the taste of the chafing dish bottom flavorings after this pulverulent mixture material through abundant mixing can guarantee packing is more unified, and it is inhomogeneous and cause the inconsistent phenomenon of taste to occur to avoid occurring after the packing batching.And, in stirring, pulverizing, blending process, add an amount of high temperature shortening fry pouring, wetting pulverulent mixture material gradually.The fry of high temperature shortening is drenched by adding gradually in stirring, pulverizing, blending process, wetting pulverulent mixture material, having exempted oily juice soaks the traditional method that decocts and causes the too much present situation of juice, can either to mixed material to fry in shallow oil pouring more uniform, can make the fragrance of material for more outstanding again.Then, by forcing cooling to stirring the pulverizing jar, make by shortening fry pouring, wetting pulverulent mixture material and in stirring, pulverizing, blending process, force the cooling embrittlement, further pulverized.This mode, can make by shortening fry drench, wetting pulverulent mixture material, after in stirring, pulverizing, blending process, being forced to cool off embrittlement, further be ground into the more tiny powder that can leak 80 eye mesh screens, its fineness of powder even can reach 300 orders, with realize to be used for producing put into soup boil endure after, the hyperconcetration chafing dish bottom flavorings of no spice residue in the soup has changed the present situation that traditional chafing dish class bed material has the spice residue all the time thus fully.
It is 130-160 ℃ that the high temperature shortening adds fashionable temperature, and the bright fragrance of the spice in the pulverulent mixture material of being fried in shallow oil pouring is better kept.By shortening fry drench, wetting pulverulent mixture material forms embrittlement when being cooled to 50 ℃ and following temperature, the pulverulent mixture material after the embrittlement more is conducive to jar be pulverized more tinyly stirring to pulverize, to reach the fineness that needs; Simultaneously can shorten the pulverizing time, enhance productivity.
The addition of high temperature shortening can either fully be fried in shallow oil the pulverulent mixture material pouring, wetting like this for 25～30% of the batching gross weight, can avoid oily juice too much to cause follow-up molding procedure processing difficulties again.
Adopt processing method of the present invention, can solve the problem that the hyperconcetration chafing dish bottom flavorings need solve of making.Simultaneously, the powder material that adopts this method to produce is for the follow-up compression moulding operation of making the hyperconcetration chafing dish bottom flavorings provides advantage, for the hyperconcetration chafing dish bottom flavorings of making solid shape lays the first stone.And the pie hyperconcetration chafing dish bottom flavorings that adopts this method to produce does not have the juice outflow even packaging bag is broken yet, and is safe to carry, convenient; Boil when enduring fragrance with soup and discharge soon, allow the diner can taste delicious taste as soon as possible; Boil and do not have the spice residue in the soup of enduring, also can not adhere to the spice residue on the vegetable, can not influence eater's mouthfeel and dish organoleptic quality because of the spice residue; Especially the bright fragrant degree of spice that boils in the process at high temperature keeps permanent, has solved traditional chafing dish bottom flavorings series products and has boiled bright fragrant degree maintenance difficult point soon in the process at high temperature.
Another object of the present invention is achieved in that a kind of equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food, comprise stirring and pulverize jar, agitating device, reducing mechanism, described stirring is pulverized jar and is comprised tank body and lid, tank body is provided with discharging opening, discharging opening is provided with sealing baffle, lid is provided with oil filler, and the wall of described tank body is provided with the but mezzanine space that passes through of medium of cooling, and import and outlet that tank wall is provided with cooling medium are communicated with mezzanine space; Described agitating device, reducing mechanism all are located in the tank body, agitating device is connected by reductor first motor outer with being positioned at tank body by first power transmission shaft of vertical setting, reducing mechanism is connected by second power transmission shaft of horizontally set, second motor outer with being positioned at tank body, and it is staggered that the axis of described first power transmission shaft and second power transmission shaft is the space.
Described agitating device comprises support sleeve, rotating cylinder, cutterhead, described support sleeve vertically is fixed in the tank body, rotating cylinder is enclosed within on the support sleeve rotationally, cutterhead is fixedlyed connected with rotating cylinder, first power transmission shaft passes support sleeve circumferentially fixedlys connected with rotating cylinder, and support sleeve cooperates with first power transmission shaft by bearing.
Described cutterhead is provided with a plurality of stirring blades, and the length of a plurality of stirring blades is inequality, and the pusher face of each stirring blade is the inclined-plane, and the angle between pusher face and the tank inner chamber bottom surface is 45～75o, and the rotary-cut angle between pusher face and the tank wall is 70～75o.
Described lid is provided with the but mezzanine space that passes through of medium of cooling, and import and outlet that the lid outer wall is provided with cooling medium are communicated with mezzanine space.
Described reducing mechanism comprises tool rest and is fixed on some pulverizing cuttves on the tool rest, and described tool rest circumferentially is fixed on second power transmission shaft, and second power transmission shaft cooperates by the transmission axle bed that arranges on bearing and the tank wall.
The discharging opening sealing baffle of tank body is connected with a piston rod that drives cylinder.
Stir to pulverize jar and be arranged on frame upper end, first, second motor is installed in respectively on the frame, and the electric control system in the electric cabinet that arranges on first, second motor and the frame is electrically connected.
Adopt such scheme, following advantage arranged:
In tank body, be provided with agitating device, reducing mechanism, agitating device is connected by reductor first motor outer with being positioned at tank body by first power transmission shaft of vertical setting, reducing mechanism is connected by second power transmission shaft of horizontally set, second motor outer with being positioned at tank body, and it is staggered that the axis of described first power transmission shaft and second power transmission shaft is the space.Like this batching of the various making chafing dish bottom flavorings that need can be stirred, pulverize put into stir to pulverize jar stir, pulverizing, mixing, and agitating device and reducing mechanism mutually noninterfere, can work simultaneously, be conducive to make the material in the tank body to be pulverized, stir and evenly mix.
Stir the pulverizing jar and comprise tank body and lid, tank body is provided with discharging opening, and discharging opening is provided with sealing baffle, and lid is provided with oil filler.Can allow like this material that need to handle stirs in airtight stirring is pulverized jar, pulverizing, mixing handle, and in stirring, pulverizing, blending process, can add the high temperature shortening gradually from oil filler, material is fried in shallow oil pouring, make the pulverulent mixture material keep bright fragrant by frying in shallow oil to drench.
Wall that stir to pulverize tank is provided with the but mezzanine space that passes through of medium of cooling, and import and outlet that tank wall is provided with cooling medium are communicated with mezzanine space.By the flow through mezzanine space of tank skin of cooling medium, tank body is forced cooling, make the pulverulent mixture material that is drenched by the fry of high temperature shortening in the tank body in stirring, pulverizing, blending process, be forced to cooling, embrittlement thus, simultaneously further be ground into fineness and can be leaked the powder material of 80 eye mesh screens, for subsequent handling compression moulding provides material for the hyperconcetration chafing dish bottom flavorings of solid shape.This structure, can allow the pulverulent mixture material after the fry of high temperature shortening is drenched, cooling, embrittlement fast, the easier quilt of pulverulent mixture material after the embrittlement is pulverized, under the effect of reducing mechanism, pulverized more tinyly fast, its fineness can reach 300 orders, to satisfy the material condition of making the hyperconcetration chafing dish bottom flavorings.
The cutterhead of described agitating device is provided with a plurality of stirring blades, the length of a plurality of stirring blades is inequality, the pusher face of each stirring blade is the inclined-plane, and the angle between pusher face and the tank inner chamber bottom surface is 45～75o, and the rotary-cut angle between pusher face and the tank wall is 70～75o.This structure, when the agitating device rotation was stirred the material in the tank body, the oblique pusher face of stirring blade more was conducive to material and overturns along the inclined-plane, makes the stirring of material more thorough, mixing of materials gets more even, and makes material grinding also more even; And during discharging, the pusher face can push away material and catch up with to discharging opening, make discharging more smooth.
Also be provided with the but mezzanine space that passes through of medium of cooling on the described lid, import and outlet that the lid outer wall is provided with cooling medium are communicated with mezzanine space, the cooling medium that lid also can be flowed through is forced cooling, can improve and stir the whole cooling effectiveness of pulverizing jar, accelerate to stir the cooling of pulverizing jar, shorten the cooling time spent of material.
The discharging opening sealing baffle of tank body is connected with a piston rod that drives cylinder.Drive cylinder by control and drive closing and opening of discharging opening sealing plate, be conducive to automation control, alleviate artificial burden.
Compared with prior art; the present invention is directed to hyperconcetration chafing dish bottom flavorings based food material early stage preprocessing process Processes and apparatus be optimized; make material in stirring, pulverizing, mixing; accepting the fry of high temperature shortening drenches; the fragrant hot flavor of protection material, and forcing embrittlement under the cooling, be conducive to material and further be crushed into Powdered; the hyperconcetration chafing dish bottom flavorings based food material that uses this method to process can not have scorification boiling with soup when enduring.The operation that several steps of arts demand finished before the present invention made is finished once, and the time of so both having saved has also been saved the energy, also is conducive to make the preliminary treatment in early stage of hyperconcetration chafing dish bottom flavorings based food material to reach comparatively desirable effect simultaneously.
The invention will be further described below in conjunction with drawings and Examples.
Description of drawings
Fig. 1 is the flow chart of hyperconcetration chafing dish bottom flavorings based food material processing method embodiment of the present invention;
Fig. 2 is the structural representation of the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food of the present invention;
Fig. 3 is the assembling schematic diagram of agitating device of the present invention;
Fig. 4 is located at schematic top plan view in the tank body for agitating device;
Fig. 5 is the assembling schematic diagram of reducing mechanism of the present invention;
Fig. 6 is the structural representation of reducing mechanism of the present invention;
Fig. 7 is the cutterhead schematic diagram of agitating device;
Fig. 8 is that the A-A of Fig. 7 is to profile.
In the accompanying drawing, 1 is tank body, and 2 is lid, 3 is rotating cylinder, and 4 is first power transmission shaft, and 5 is reductor, 6 are the transmission axle bed, and 7 is second power transmission shaft, and 8 is frame, 9 is reducing mechanism, and 10 is agitating device, and 11 is cutterhead, 12 is oil filler, and 13 is support sleeve, and 14 is thrust bearing, 15 is upper head plate, and 16 is end cap, and 17 for driving cylinder, 18 is sealing baffle, and 19 is discharging opening, and 20 is bearing block, 21 is first motor, and 22 is second motor, and 23 is positioning screw cap, 24 is shaft coupling, and 25 is electric cabinet, and 26 is oil sealing, 27 is nut, and 28 is sealing ring.
The specific embodiment
Referring to Fig. 1, a kind of material processing method of hyperconcetration chafing dish bottom flavorings based food, the hyperconcetration chafing dish bottom flavorings based food of indication does not have juice for applicant company in a kind of packing back pkt. that develop on the basis of traditional chafing dish bottom flavorings, it can reach 10-25 doubly at the edible amount of water that boils when enduring, the grain fineness of its spice can be leaked from 80 eye mesh screens, even can reach 300 purpose fineness, boiling does not have the chafing dish bottom flavorings of spice residue based food in the soup when enduring.Technical scheme of the present invention is a kind of method of processing processing at the material of this hyperconcetration chafing dish bottom flavorings based food production interlude, the fragrant hot mixed material that this method is handled, be to be the final repressed solid shape that is configured as, as bulk, pie, columned chafing dish bottom flavorings based food, after packing, sell.Its concrete processing method is as follows:
As capsicum, Chinese prickly ash, bean cotyledon, fermented soya bean, spices etc., by the prescription amount of getting, carry out preliminary precomminution respectively for the fragrant hot batching of making the chafing dish bottom flavorings based food with various, form the bigger particle of particle.With various precomminution the batching of making chafing dish bottom flavorings put into to stir and pulverize jar, the agitating device, the reducing mechanism that are stirred in pulverizing jar by Motor Drive stir, pulverize batching, are mixed into the pulverulent mixture material; And in stirring, pulverizing, blending process, add an amount of high temperature shortening fry pouring, wetting pulverulent mixture material gradually, the addition of described high temperature shortening is 25～30% of the batching gross weight, it is 130-160 ℃ that the high temperature shortening adds fashionable temperature, preferable with the effect about 150 ℃; Then by forcing cooling to stirring the pulverizing jar, make by shortening fry pouring, wetting pulverulent mixture material and in stirring, pulverizing, blending process, force the cooling embrittlement, when drenched by shortening fry, wetting pulverulent mixture material forms embrittlement when being cooled to 50 ℃ and following temperature, simultaneously further be ground into fineness and can be leaked the powder material of 80 eye mesh screens, perhaps further being ground into fineness can leak from 150 eye mesh screens, even can reach 300 purpose fineness, confession subsequent handling processing compression moulding is that the hyperconcetration chafing dish bottom flavorings of solid shape is used.
Fragrant hot material in the present embodiment need not to add any grinding aid and just can reach desirable fineness in crushing process, and spice active ingredient storage rate, lastization degree are higher, can reach comparatively desirable material pretreating effect thus.Simultaneously, present embodiment will be pulverized respectively by distinct device in the past, decocted, and a few step operations of mixing become disposable finishing, and have also saved the time significantly, have saved the energy.
Because production of hot-pot flavoring food enterprise, in my innocent life the powder chafing dish bottom flavorings comes the product of moulding, so also must not adapt to the leading portion treatment facility of this production at present.In view of this, in order to use the production technology that above-mentioned hyperconcetration chafing dish bottom flavorings based food material processing method discloses, the corresponding equipment for treating materials that a kind of hyperconcetration chafing dish bottom flavorings based food is provided of the present invention can will be made disposable the finishing dealing with of material of chafing dish bottom flavorings based food efficiently.
Below be the embodiment of the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food.
Referring to Fig. 2 to Fig. 8, a kind of equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food, comprise stirring and pulverize jar, agitating device, reducing mechanism, described stirring is pulverized jar and is comprised tank body 1 and lid 2, tank body 1 adopts flange to be connected with lid 2, tank body 1 is provided with discharging opening 19, and discharging opening 19 is provided with sealing baffle 18, and lid 2 is provided with oil filler 12.The discharging opening sealing baffle 18 of present embodiment tank body 1 is connected with a piston rod that drives cylinder 17, driving cylinder 17 is fixed on the socket outer wall of discharging opening 10, piston rod stretches into socket fixedlys connected with sealing baffle 18, by driving cylinder 17 work, can close or open the discharging opening 19 of tank body; Perhaps, drive cylinder and be fixed on the support, piston rod stretches into socket fixedlys connected with sealing baffle, also can close or open discharging opening by driving cylinder operation.Oil filler 12 on the lid 2 adopts funnel shaped, and the oil filling pipe of high temperature shortening can be put in the infundibulate oil filler, pulverizes jar interior high temperature shortening that adds to stirring in the course of the work, stirs a pulverizing jar interior pulverulent mixture material for frying in shallow oil to drench.The wall of described tank body 1 is provided with the but mezzanine space 1a that passes through of medium of cooling, and import and outlet that tank body 1 outer wall is provided with cooling medium are communicated with mezzanine space 1a.The import of described cooling medium is installed connector respectively with outlet and is connected with the carrier pipe of cooling medium, and cooling medium can be flow through from the mezzanine space 1a of tank body 1 wall, implements the pressure cooling of pulverizing jar to stirring.In order to improve the pressure cooling effect of pulverizing jar to stirring, also can be provided with the but mezzanine space 2a that passes through of medium of cooling on the described lid 2, import and outlet that lid 1 outer wall is provided with cooling medium are communicated with mezzanine space, the import of cooling medium is installed connector respectively with outlet and is connected with the carrier pipe of cooling medium, cooling medium can be flow through from the mezzanine space 2a of lid 2, strengthen the pressure cooling of pulverizing jar to stirring.Applied cooling medium generally adopts cold water, perhaps also can adopt freezing water, to accelerate cooling effect.Described agitating device 10, reducing mechanism 9 all are located in the tank body 1, agitating device 10 is connected by reductor 5 first motor 21 outer with being positioned at tank body by first power transmission shaft 4 of vertical setting, second power transmission shaft 7 of reducing mechanism 9 by horizontally set, second motor 22 outer with being positioned at tank body 1 is connected, and the axis of described first power transmission shaft 4 and second power transmission shaft 7 is the space and interlocks.Described agitating device 10 comprises support sleeve 13, rotating cylinder 3, cutterhead 11, described support sleeve 13 vertically is fixed in the tank body 1, rotating cylinder 3 is enclosed within on the support sleeve 13 rotationally, cutterhead 11 is fixedlyed connected with rotating cylinder 3, first power transmission shaft 4 passes support sleeve 13 circumferentially fixedlys connected with rotating cylinder 3, and support sleeve 13 cooperates with first power transmission shaft 4 by bearing.Present embodiment adopts the upper and lower end of support sleeve 13 to be welded with bearing block 20 respectively, the bearing block 20 of its lower end is weldingly fixed on tank body 1 bottom, first power transmission shaft 4 passes the bearing block 20 of support sleeve 13 upper and lower ends, cooperate with the bearing block of upper end and the bearing block of lower end by bearing respectively, the gap between first power transmission shaft 4 and the bearing block 20 seals with oil sealing 26.Rotating cylinder 3 is enclosed within on the support sleeve 13, can rotate with respect to support sleeve 13.Rotating cylinder 3 upper ends are welded with upper head plate 15, this upper head plate 15 is circumferentially fixedlyed connected with first power transmission shaft, 4 upper ends, it is circumferentially fixing can to adopt the rectangle axle journal to fix, and also can adopt spline to fix or singly-bound is fixed, and circumferential fixedly connected back compresses with 27 location of nut.Be provided with thrust bearing 14 between the upper shaft bearing of support sleeve 13 and the upper head plate 15 of rotating cylinder 3.One end cap 16 is used for covering nut 27 by the upper end of screw threads for fastening at rotating cylinder 3.Be provided with sealing ring 28 between the lower end of rotating cylinder 3 and the support sleeve 13.First power transmission shaft, 4 lower ends connect reductor 5, and reductor 5 is connected transferring power with first motor 21, drive agitating device 10 rotary works, and the material in the tank body is stirred.Perhaps, first motor 21 also can adopt reducing motor, and the rotating shaft of reducing motor is connected transferring power with first power transmission shaft 4 by shaft coupling, can play the effect that drives the agitating device rotary work equally.The cutterhead 11 of agitating device 10 is provided with a plurality of stirring blade 11a, the length of a plurality of stirring blade 11a is inequality, the pusher face 11b of each stirring blade 11a is the inclined-plane, angle β between pusher face 11b and the tank body 1 inner chamber bottom surface is 45～75o, rotary-cut angle α between pusher face 11b and tank body 1 sidewall is 70～75o, gap≤the 5mm of each stirring blade 11a and tank body 1 inner chamber bottom surface, wherein the longest stirring blade is to an end of tank wall extension and the gap≤5mm between tank body 1 inwall, material in the tank body of stirring blade 11a of a plurality of different lengths of this employing stirs, when cutterhead rotates, the stirring blade of these different lengths can carry out stirring of different parts to the granular material in the tank body, makes the granular material in the tank body mix more evenly.And the pusher face 11b of stirring blade 11a adopts the inclined-plane, especially the angle β between pusher face 11b and the tank body 1 inner chamber bottom surface is 45～75o, rotary-cut angle α between pusher face 11b and tank body 1 sidewall is 70～75o, more be conducive to granular material is under agitation rolled, and with the position promotion of granular material to reducing mechanism, granular material can further be pulverized, to meet the requirements of fineness.And the gap≤5mm of each stirring blade 11b and tank body 1 inner chamber bottom surface, the wherein end that extends to tank wall of the longest stirring blade and the gap≤5mm between the inner tank wall are conducive to when discharging granular material pushed away and arrive in discharging opening 19 dischargings.The stirring blade 11a of present embodiment adopts three, and three branch 360o such as stirring blade distribute.Described reducing mechanism 9 comprises tool rest 9a and is fixed on some pulverizing cutter 9b on the tool rest, and described tool rest 9a circumferentially is fixed on second power transmission shaft 7, and second power transmission shaft 7 cooperates by the transmission axle bed 6 that arranges on bearing and the tank wall.The tool rest 9a of present embodiment is the cylindric tool rest that is provided with internal splined hole 9c, the circle distribution of cylindric tool rest 9a has some pulverizing cutter 9b, described tool rest 9a is circumferentially fixing by internal splined hole 9c and second power transmission shaft, 7 spline fitted, 23 couples of tool rest 9a of the fastening positioning screw cap of the axle head of second power transmission shaft 7 form the axle positioning and fixing, transmission axle bed 6 wears and is weldingly fixed on tank body 1 sidewall, the overhanging end of second power transmission shaft 7 extends transmission axle bed 6, is connected by shaft coupling 24 with the axle of second motor 25.Described reducing mechanism 9 both can be a tool rest 9a, at the outer surface upper edge of tool rest 9a circumferential and axial some pulverizing cutter 9b that distribute, also can adopt a plurality of tool rest 9a, the a plurality of pulverizing cutter of the circle distribution of each tool rest 9b, with a plurality of tool rest 9a along second power transmission shaft, 7 axially-aligned, circumferentially be fixed on successively on second power transmission shaft 7, form the reducing mechanism 9 that some pulverizing cutter 9b are arranged, can be combined into the different reducing mechanism of axial length 9 according to stirring a pulverizing jar diameter difference like this, to adapt to the needs of equipment.Described stirring is pulverized jar and is mounted on a frame 8 upper ends, first motor 22, second motor 21 are installed in respectively on the frame 8, wherein first motor 22 is positioned to stir and pulverizes a jar below, second motor 21 is positioned to stir pulverizes a jar side, electric control system in the electric cabinet 25 that arranges on first, second motor and the frame 8 is electrically connected, this equipment of making can carry out automatically working under the control of electric control system, effectively alleviate staff's labour intensity, and reduced cost of labor.
When the material of hyperconcetration chafing dish bottom flavorings based food is handled in the processing of this equipment of employing, at first various precomminution the batching of making chafing dish bottom flavorings put into to stir and pulverize jar, start first, second motor, make agitating device, reducing mechanism stir, pulverize batching simultaneously, be mixed into the pulverulent mixture material; And stirring, pulverize, oil filler in the blending process from the lid adds an amount of high temperature shortening fry gradually and drenches, wetting pulverulent mixture material, after after a while, wall by cooling medium being injected tank body and the cooling on the lid but mezzanine space that passes through of medium form circulation, realization is to stirring the pressure cooling of pulverizing jar, make thus to stir to pulverize in the jar and be subjected to forcing cooling equally by the material of high temperature shortening fry pouring, form embrittlement, and further pulverized, the fineness of pulverulent mixture material is reached to leak 80 eye mesh screens, form powder material, confession subsequent handling processing compression moulding is that the hyperconcetration chafing dish bottom flavorings of solid shape is used.
Claims (10)
1. the material processing method of a hyperconcetration chafing dish bottom flavorings based food, it is characterized in that: with various precomminution the batching of making chafing dish bottom flavorings put into to stir and pulverize jar, batching is stirred, pulverize, be mixed into the pulverulent mixture material, stirring, pulverize, adding an amount of high temperature shortening fry in the blending process gradually drenches, wetting pulverulent mixture material, then by forcing cooling to stirring the pulverizing jar, make by shortening fry and drench, wetting pulverulent mixture material is stirring, pulverize, force the cooling embrittlement in the blending process, simultaneously further be ground into fineness and can leak the powder material of 80 eye mesh screens, confession subsequent handling processing compression moulding is that the hyperconcetration chafing dish bottom flavorings of solid shape is used.
2. the material processing method of hyperconcetration chafing dish bottom flavorings based food according to claim 1, it is characterized in that: it is 130-160 ℃ that the high temperature shortening adds fashionable temperature, by shortening fry drench, wetting pulverulent mixture material forms embrittlement when being cooled to 50 ℃ and following temperature.
3. the material processing method of hyperconcetration chafing dish bottom flavorings based food according to claim 1 is characterized in that: the addition of high temperature shortening is 25～30% of the batching gross weight.
4. the equipment for treating materials of a hyperconcetration chafing dish bottom flavorings based food, it is characterized in that: comprise stirring and pulverize jar, agitating device, reducing mechanism, described stirring is pulverized jar and is comprised tank body and lid, tank body is provided with discharging opening, discharging opening is provided with sealing baffle, lid is provided with oil filler, and the wall of described tank body is provided with the but mezzanine space that passes through of medium of cooling, and import and outlet that tank wall is provided with cooling medium are communicated with mezzanine space; Described agitating device, reducing mechanism all are located in the tank body, agitating device is connected by reductor first motor outer with being positioned at tank body by first power transmission shaft of vertical setting, reducing mechanism is connected by second power transmission shaft of horizontally set, second motor outer with being positioned at tank body, and it is staggered that the axis of described first power transmission shaft and second power transmission shaft is the space.
5. the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food according to claim 4, it is characterized in that: described agitating device comprises support sleeve, rotating cylinder, cutterhead, described support sleeve vertically is fixed in the tank body, rotating cylinder is enclosed within on the support sleeve rotationally, cutterhead is fixedlyed connected with rotating cylinder, first power transmission shaft passes support sleeve circumferentially fixedlys connected with rotating cylinder, and support sleeve cooperates with first power transmission shaft by bearing.
6. the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food according to claim 5, it is characterized in that: described cutterhead is provided with a plurality of stirring blades, the length of a plurality of stirring blades is inequality, the pusher face of each stirring blade is the inclined-plane, angle between pusher face and the tank inner chamber bottom surface is 45～75o, and the rotary-cut angle between pusher face and the tank wall is 70～75o.
7. the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food according to claim 4 is characterized in that: described lid is provided with the but mezzanine space that passes through of medium of cooling, and import and outlet that the lid outer wall is provided with cooling medium are communicated with mezzanine space.
8. the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food according to claim 4, it is characterized in that: described reducing mechanism comprises tool rest and the some pulverizing cuttves that are fixed on the tool rest, described tool rest circumferentially is fixed on second power transmission shaft, and second power transmission shaft cooperates by the transmission axle bed that arranges on bearing and the tank wall.
9. the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food according to claim 4 is characterized in that: the discharging opening sealing baffle of tank body is connected with a piston rod that drives cylinder.
10. the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food according to claim 4, it is characterized in that: stir the pulverizing jar and be arranged on frame upper end, first, second motor is installed in respectively on the frame, and the electric control system in the electric cabinet that arranges on first, second motor and the frame is electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310124621.6A CN103190595B (en) | 2013-04-11 | 2013-04-11 | Material processing method and equipment of hyperconcentration hotpot seasoning food |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310124621.6A CN103190595B (en) | 2013-04-11 | 2013-04-11 | Material processing method and equipment of hyperconcentration hotpot seasoning food |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103190595A true CN103190595A (en) | 2013-07-10 |
| CN103190595B CN103190595B (en) | 2015-02-25 |
Family
ID=48713561
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310124621.6A Active CN103190595B (en) | 2013-04-11 | 2013-04-11 | Material processing method and equipment of hyperconcentration hotpot seasoning food |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103190595B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105595084A (en) * | 2014-11-19 | 2016-05-25 | 重庆周君记火锅食品有限公司 | Super-concentrated beef-flavor hot pot bottom material and preparation method thereof |
| CN105595088A (en) * | 2014-11-19 | 2016-05-25 | 重庆周君记火锅食品有限公司 | Super-concentrated hot pot bottom material preparation method |
| CN105595087A (en) * | 2014-11-19 | 2016-05-25 | 重庆周君记火锅食品有限公司 | Mushroom-flavor super-concentrated hot pot seasoning material and preparation method thereof |
| CN105639246A (en) * | 2014-11-19 | 2016-06-08 | 重庆周君记火锅食品有限公司 | Curry flavored super-concentrated hotpot seasoning and preparation method thereof |
| CN112947638A (en) * | 2021-01-29 | 2021-06-11 | 四川省古月方食品有限公司 | Automatic control system for seasoning production and processing |
| CN113662225A (en) * | 2021-08-17 | 2021-11-19 | 重庆蜀记油脂科技有限公司 | Method and system for refining seasoning with high yield |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5635967A (en) * | 1979-08-31 | 1981-04-08 | Glyco Eiyou Shokuhin Kk | Food-flavoring composition |
| JP2004255348A (en) * | 2003-02-28 | 2004-09-16 | Tsukishima Kikai Co Ltd | Method and apparatus for mixing powder |
| CN201371074Y (en) * | 2009-02-02 | 2009-12-30 | 刘高峰 | Ultra-low temperature pulverizing machine |
| CN201375003Y (en) * | 2009-03-18 | 2010-01-06 | 重庆周君记火锅食品有限公司 | Automatic agitating apparatus of chafing dish seasoning |
| CN101664148A (en) * | 2009-08-24 | 2010-03-10 | 天津春发食品配料有限公司 | Preparation method of superfine seasoning powder |
| CN102067981A (en) * | 2011-01-24 | 2011-05-25 | 重庆周君记火锅食品有限公司 | Hot pot base, preparation method thereof and combined hot pot components |
| CN102132853A (en) * | 2011-01-27 | 2011-07-27 | 重庆周君记火锅食品有限公司 | Low-temperature grinding equipment |
| CN102178202A (en) * | 2011-05-13 | 2011-09-14 | 重庆秦妈食品有限公司 | Method for producing instantly soluble concentrated disposable chaffing dish spicy materials |
| CN202506333U (en) * | 2012-04-21 | 2012-10-31 | 深圳市斯诺实业发展有限公司 | Efficient mixer |
| CN102773137A (en) * | 2011-05-09 | 2012-11-14 | 任仲斌 | Crusher |
| CN203181940U (en) * | 2013-04-11 | 2013-09-11 | 重庆周君记火锅食品有限公司 | Material treatment equipment for hotpot condiment |
| JP5635967B2 (en) * | 2011-12-07 | 2014-12-03 | 三菱電機ビルテクノサービス株式会社 | Air conditioner |
-
2013
- 2013-04-11 CN CN201310124621.6A patent/CN103190595B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5635967A (en) * | 1979-08-31 | 1981-04-08 | Glyco Eiyou Shokuhin Kk | Food-flavoring composition |
| JP2004255348A (en) * | 2003-02-28 | 2004-09-16 | Tsukishima Kikai Co Ltd | Method and apparatus for mixing powder |
| CN201371074Y (en) * | 2009-02-02 | 2009-12-30 | 刘高峰 | Ultra-low temperature pulverizing machine |
| CN201375003Y (en) * | 2009-03-18 | 2010-01-06 | 重庆周君记火锅食品有限公司 | Automatic agitating apparatus of chafing dish seasoning |
| CN101664148A (en) * | 2009-08-24 | 2010-03-10 | 天津春发食品配料有限公司 | Preparation method of superfine seasoning powder |
| CN102067981A (en) * | 2011-01-24 | 2011-05-25 | 重庆周君记火锅食品有限公司 | Hot pot base, preparation method thereof and combined hot pot components |
| CN102132853A (en) * | 2011-01-27 | 2011-07-27 | 重庆周君记火锅食品有限公司 | Low-temperature grinding equipment |
| CN102773137A (en) * | 2011-05-09 | 2012-11-14 | 任仲斌 | Crusher |
| CN102178202A (en) * | 2011-05-13 | 2011-09-14 | 重庆秦妈食品有限公司 | Method for producing instantly soluble concentrated disposable chaffing dish spicy materials |
| JP5635967B2 (en) * | 2011-12-07 | 2014-12-03 | 三菱電機ビルテクノサービス株式会社 | Air conditioner |
| CN202506333U (en) * | 2012-04-21 | 2012-10-31 | 深圳市斯诺实业发展有限公司 | Efficient mixer |
| CN203181940U (en) * | 2013-04-11 | 2013-09-11 | 重庆周君记火锅食品有限公司 | Material treatment equipment for hotpot condiment |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105595084A (en) * | 2014-11-19 | 2016-05-25 | 重庆周君记火锅食品有限公司 | Super-concentrated beef-flavor hot pot bottom material and preparation method thereof |
| CN105595088A (en) * | 2014-11-19 | 2016-05-25 | 重庆周君记火锅食品有限公司 | Super-concentrated hot pot bottom material preparation method |
| CN105595087A (en) * | 2014-11-19 | 2016-05-25 | 重庆周君记火锅食品有限公司 | Mushroom-flavor super-concentrated hot pot seasoning material and preparation method thereof |
| CN105639246A (en) * | 2014-11-19 | 2016-06-08 | 重庆周君记火锅食品有限公司 | Curry flavored super-concentrated hotpot seasoning and preparation method thereof |
| CN112947638A (en) * | 2021-01-29 | 2021-06-11 | 四川省古月方食品有限公司 | Automatic control system for seasoning production and processing |
| CN113662225A (en) * | 2021-08-17 | 2021-11-19 | 重庆蜀记油脂科技有限公司 | Method and system for refining seasoning with high yield |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103190595B (en) | 2015-02-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103190595B (en) | Material processing method and equipment of hyperconcentration hotpot seasoning food | |
| CN104172274B (en) | A kind of egg dry food and its manufacture craft | |
| CN104381994B (en) | The preparation method of a kind of instant Auricularia | |
| CN103504269B (en) | Spicy chicken condiment and preparation method thereof | |
| CN203181940U (en) | Material treatment equipment for hotpot condiment | |
| CN105918797A (en) | Spleen-invigorating and kidney-tonifying meal replacement powder and preparation method thereof | |
| CN103932292A (en) | Healthcare sesame paste and preparation method thereof | |
| CN109043452A (en) | A kind of slag-free chafing dish bottom flavoring and its preparation process | |
| CN104082506A (en) | Blood-enriching popsicle and preparation method thereof | |
| CN113907312A (en) | Medium spicy beef tallow hotpot condiment | |
| CN102293400A (en) | Processing technic of spicy fermented beans | |
| CN105533453B (en) | Instant bean porridge and preparation method thereof | |
| CN106993663A (en) | A kind of vinegar-pepper monosodium glutamate flesh of fish dried bean curd and preparation method thereof | |
| JPH04190753A (en) | Method for processing bean-curd refuse | |
| CN102488174A (en) | Black hot pot base and preparation method | |
| CN103766834A (en) | Multi-flavor natural cucurbit vinasse sauce | |
| CN111972587A (en) | Health-preserving medlar seed powder composite electuary and preparation method thereof | |
| CN104886672A (en) | Original soup chicken liquid and production process thereof | |
| CN113712181B (en) | Old hotpot condiment and preparation method thereof | |
| CN103766850A (en) | Specially-produced three-flavor vegetable sauce | |
| CN108770953A (en) | A kind of production method and chilli oil of chilli oil | |
| CN107568568A (en) | Diced beef pasta tea and preparation technology | |
| CN215694576U (en) | Laoyou powder batching processingequipment | |
| CN104304495B (en) | Method for preparing fragrant nutrient soybean milk through soybean milk making machine | |
| CN106307138A (en) | Instant bamboo shoot cube-flavored pork and making method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |