CN103190595B - Material processing method and equipment of hyperconcentration hotpot seasoning food - Google Patents
Material processing method and equipment of hyperconcentration hotpot seasoning food Download PDFInfo
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- CN103190595B CN103190595B CN201310124621.6A CN201310124621A CN103190595B CN 103190595 B CN103190595 B CN 103190595B CN 201310124621 A CN201310124621 A CN 201310124621A CN 103190595 B CN103190595 B CN 103190595B
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Abstract
The invention discloses a material processing method and equipment of hyperconcentration hotpot seasoning food. The method comprises the following steps of: putting various pre-crushed ingredients for preparing the hotpot seasoning into a stirring and crushing pot, in the stirring, crushing and uniformly mixing processes, gradually adding an appropriate amount of high-temperature shortening, which is sprayed on and wets the powder mixed materials, then forced cooling and embrittling the powder mixed materials sprayed and wetted by the shortening in the stirring, crushing and uniformly mixing processes, and further crushing the powder mixed materials into powder materials with a fineness capable of leaking through an 80-mesh sieve. The material processing method is realized through special equipment including the stirring and crushing pot, a stirring device and a crushing device, driven by a motor. By adopting the scheme of the invention, processing production of hyperconcentration hotpot seasoning food which contains no liquid after being packaged, is good in delicate flavor retention, has no spice residue left when soup is added for cooking, and is quick in fragrance release is realized.
Description
Technical field
The present invention relates to chafing dish bottom flavorings based food manufacture field, particularly a kind of material processing method of hyperconcetration chafing dish bottom flavorings based food and equipment.
Background technology
Chongqing chafing dish has the features such as vegetable is various, seasoning is unique, is thus loved by the people.But it eats but comparatively inconvenience, in order to eat a chafing dish, need to go to chafing dish shop with dragging in many people to experience.This not only loses time and money, but also worries that health and taste cannot meet the requirement of oneself.For this reason, the chafing dish bottom flavorings being packaged into bag arises at the historic moment.Like this, people, when wanting blocked shot, only need to buy chafing dish bottom flavorings, rinse material and vegetable can be done it yourself Shabu pot.
At present, bags for chafing dish bed material based food in catering industry is pulverized by the raw materials such as capsicum, bean cotyledon, Chinese prickly ash, ginger, garlic, various spices substantially, material is mixed into butter, the contour grease of palm oil, decoct making through high temperature, be packaged into bags for chafing dish bed material based food together with material and juice pack after cooling and sell.Its basic technology is: carry out frying to material or boil, and then carries out filling, cooling together with material and juice, then through being packaged to be finished product.Being not difficult to find out from the said goods composition and treatment facility, there is certain defect in this chafing dish bottom flavorings based food:
(1) existing chafing dish bottom flavorings class bagged product mixes primarily of through the simple natural spicy materials such as capsicum, Chinese prickly ash, bean cotyledon, fermented soya bean, spices pulverized, chickens' extract, monosodium glutamate in addition, the system of frying forms, pulverize because natural spicy materials is just simple, boil with soup endure bed material soup or in order to dish-cooking time, have larger spice residue, cause scalding on the vegetable that boils or cook and can adhere to spice residue, cause somebody to be difficult to accept, affect mouthfeel and dish organoleptic quality; And pulverize because of simple, the particle of the natural spicy materials of pulverizing is comparatively large, and boiling fragrance release when enduring comparatively slowly, needs long-time infusion fragrance just can discharge, have a strong impact on the taste scalding and boil or cook vegetable.
(2) tasty agents in existing packed class chafing dish bottom flavorings normally adopts chickens' extract and monosodium glutamate, but monosodium glutamate and chickens' extract boil in process at long-time high temperature, and delicate flavour can run off, thus causes bed material soup freshness to decline thereupon.Therefore, chafing dish bottom flavorings how is kept also to be a difficult point of chafing dish bottom flavorings product in the freshness that high temperature boils in process.
(3) existing packed class chafing dish bottom flavorings is except having natural spicy materials, also has the juice such as a large amount of greases in bag, is generally 5 times of packed class chafing dish bottom flavorings at the edible amount of water boiled when enduring.This packed class chafing dish bottom flavorings is in storage and transport process, once packaging bag is broken, juice will flow out and pollute, and carries extremely inconvenient.
In view of the foregoing, applicant company develops a kind of novel chafing dish bed material overcoming above-mentioned defect on the basis of traditional chafing dish bottom flavorings, do not have juice in this chafing dish bottom flavorings packaging back pkt., it can reach 10-25 doubly at the edible amount of water boiled when enduring, therefore is named as hyperconcetration chafing dish bottom flavorings.The Main Ingredients and Appearance of this hyperconcetration chafing dish bottom flavorings is shortening, thin paprika, bean paste, fermented soya bean fine powder, plant protein powder, old ginger, garlic, aromatic condiment essential oil, food flavor etc., through processing process formed boil endure time fragrance release fast, do not have spice residue, packaging bag is broken and is not had the chafing dish bottom flavorings that juice stream goes out.This is a kind of product being different from existing packed class chafing dish bottom flavorings completely, the production technology of existing conventional pouch class chafing dish bottom flavorings product and equipment can not adapt to the production requirement of hyperconcetration chafing dish bottom flavorings, need brand-new production technology and production equipment, the demand of production hyperconcetration chafing dish bottom flavorings could be met.
Summary of the invention
An object of the present invention is to provide a kind of material processing method of hyperconcetration chafing dish bottom flavorings based food, it is put into stir by the batching of the making chafing dish bottom flavorings by various precomminution and pulverizes tank and stir, pulverize, be mixed into pulverulent mixture material, and add appropriate high temperature shortening fry pouring gradually, wetting pulverulent mixture material, then make to be drenched by shortening fry, wetting pulverulent mixture material is in stirring, pulverize, in blending process, cooling is brittle, simultaneously be ground into fineness further and can be leaked through the powder material of 80 eye mesh screens, used for subsequent handling shaping hyperconcetration chafing dish bottom flavorings, juice is not had after making it to produce packaging, delicate flavour keeps, spice residue is not had when boiling endure with soup, fragrance discharges fast hyperconcetration chafing dish bottom flavorings based food.
Another object of the present invention is to provide a kind of equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food, it is by pulverizing tank by stirring, agitating device, reducing mechanism combines, and the mezzanine space passed through for cooling medium is set at the wall of tank body, lid is provided with oil filler, can under the driving of motor, the material making hyperconcetration chafing dish bottom flavorings based food is processed into the powder material that can leak through 80 eye mesh screens, realize packaging rear without juice, delicate flavour keeps, spice residue is not had when boiling endure with soup, fragrance discharges fast hyperconcetration chafing dish bottom flavorings based food processing.
An object of the present invention is achieved in that a kind of material processing method of hyperconcetration chafing dish bottom flavorings based food, the batching of the making chafing dish bottom flavorings by various precomminution is put into stir and is pulverized tank, batching is stirred, pulverize, be mixed into pulverulent mixture material, in stirring, pulverize, add appropriate high temperature shortening fry in blending process gradually to drench, wetting pulverulent mixture material, then pressure cooling is carried out by pulverizing tank to stirring, make to be drenched by shortening fry, wetting pulverulent mixture material is in stirring, pulverize, force cooling brittle in blending process, simultaneously be ground into fineness further and can be leaked through the powder material of 80 eye mesh screens, for subsequent handling processing compressing be that the hyperconcetration chafing dish bottom flavorings of solid shape is used.
It is 130-160 DEG C that high temperature shortening adds fashionable temperature, forms embrittlement when the pulverulent mixture material drenched, soaked is cooled to 50 DEG C and following temperature by shortening fry.
The addition of high temperature shortening is 25 ~ 30% of batching gross weight.
Adopt such scheme, changing the processing of existing chafing dish bottom flavorings based food completely, is carry out frying to material or boil, and then carries out filling, cooling together with material and juice, then through being packaged to be the process technology of packed finished product.It is put into stir by the batching of the making chafing dish bottom flavorings by various precomminution and pulverizes tank, batching is stirred, pulverizes, be mixed into pulverulent mixture material, in stirring, pulverizing, blending process, add appropriate high temperature shortening fry gradually drench, soak pulverulent mixture material, then pressure cooling is carried out by pulverizing tank to stirring, make to be drenched by shortening fry, wetting pulverulent mixture material in stirring, pulverize, in blending process cooling brittle, be ground into fineness further and can be leaked through the powder material of 80 eye mesh screens simultaneously.The batching of the making chafing dish bottom flavorings of various precomminution is made to pulverize stirring in tank in stirring, pulverize, be mixed into pulverulent mixture material, this pulverulent mixture material through fully mixing can ensure the taste unification more of the chafing dish bottom flavorings after packing, prepares burden uneven and phenomenon that is that cause taste inconsistent occurs after avoiding occurring packing.Further, in stirring, pulverizing, blending process, add appropriate high temperature shortening fry gradually to drench, soak pulverulent mixture material.By adding gradually in stirring, pulverizing, blending process, the fry of high temperature shortening is drenched, wetting pulverulent mixture material, eliminate oily juice and soak the present situation that the traditional method that decocts causes juice too much, can either to mixed material to decoct pouring more uniform, the fragrance of material can be made again for more outstanding.Then, by carrying out pressure cooling to stirring pulverizing tank, making the pulverulent mixture material being drenched by shortening fry, soak force cooling embrittlement in stirring, pulverizing, blending process, being pulverized further.This mode, the pulverulent mixture material being drenched by shortening fry, soak can be made, be forced cooling embrittlement in stirring, pulverizing, blending process after, be ground into the more tiny powder that can leak through 80 eye mesh screens further, its fineness of powder even can reach 300 orders, put into after soup boils and endure to realize being used for producing, without the hyperconcetration chafing dish bottom flavorings of spice residue in soup, change the present situation that traditional chafing dish class bed material has spice residue all the time thus completely.
It is 130-160 DEG C that high temperature shortening adds fashionable temperature, can make better to be retained by the fresh fragrance of the spice decocted in the pulverulent mixture material of pouring.The pulverulent mixture material drenched by shortening fry, soaked forms embrittlement when being cooled to 50 DEG C and following temperature, and the pulverulent mixture material after embrittlement is more conducive to pulverizing tank in stirring and is pulverized more tiny, to reach the fineness of needs; Can grinding time be shortened simultaneously, enhance productivity.
The addition of high temperature shortening is 25 ~ 30% of batching gross weight, pulverulent mixture material fully can either be decocted pouring like this, soak, and oily juice can be avoided again too much to cause subsequent forming operation processing difficulties.
Adopt processing method of the present invention, the problem making hyperconcetration chafing dish bottom flavorings and need solve can be solved.Meanwhile, adopt the powder material that this method is produced, for the follow-up compressing operation making hyperconcetration chafing dish bottom flavorings provides advantage, for the hyperconcetration chafing dish bottom flavorings making solid shape lays the first stone.Further, the pie hyperconcetration chafing dish bottom flavorings produced of this method is adopted, even if packaging bag is broken and also do not had juice stream and go out, safe to carry, convenient; With soup boil endure time fragrance release fast, allow diner can taste delicious taste as soon as possible; Boil in the soup endured and do not have spice residue, vegetable also can not adhere to spice residue, mouthfeel and the dish organoleptic quality of eater can not be affected because of spice residue; Especially the fresh fragrant degree of spice boiled in process at high temperature keeps permanent, solves traditional chafing dish bottom flavorings series products and boils fresh fragrant degree maintenance difficult point soon in process at high temperature.
Another object of the present invention is achieved in that a kind of equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food, comprise stirring and pulverize tank, agitating device, reducing mechanism, described stirring is pulverized tank and is comprised tank body and lid, tank body is provided with discharging opening, discharging opening is provided with sealing baffle, lid is provided with oil filler, and the wall of described tank body is provided with the mezzanine space passed through for cooling medium, and the import that tank wall is provided with cooling medium is communicated with mezzanine space with outlet; Described agitating device, reducing mechanism are all located in tank body, agitating device is connected with the first motor be positioned at outside tank body by reductor by the first power transmission shaft vertically arranged, reducing mechanism is connected with the second motor be positioned at outside tank body by the second driving shaft of horizontally set, and the axis of described first power transmission shaft and second driving shaft is spatial intersecting.
Described agitating device comprises support sleeve, rotating cylinder, cutterhead, described support sleeve is vertically fixed in tank body, rotating cylinder is enclosed within support sleeve rotationally, cutterhead is fixedly connected with rotating cylinder, first power transmission shaft is fixedly connected with rotating cylinder circumference through support sleeve, and support sleeve is coordinated with the first power transmission shaft by bearing.
Described cutterhead is provided with multiple stirring blade, and the length of multiple stirring blade is not identical, and the pusher face of each stirring blade is inclined-plane, and the angle between pusher face and tank inner chamber bottom surface is 45 ~ 75o, and the rotary-cut angle between pusher face and tank wall is 70 ~ 75o.
Described lid is provided with the mezzanine space passed through for cooling medium, and the import that lid outer wall is provided with cooling medium is communicated with mezzanine space with outlet.
Described reducing mechanism comprises tool rest and is fixed on the some crushing knifes on tool rest, and described tool rest circumference is fixed on second driving shaft, and second driving shaft is coordinated with the drive axle seat that tank wall is arranged by bearing.
The discharging opening sealing baffle and one of tank body drives the piston rod of cylinder to be connected.
Stir pulverizing tank and be arranged on a frame upper end, first, second motor is arranged in frame respectively, and first, second motor is electrically connected with the electric control system in the electric cabinet that frame is arranged.
Adopt such scheme, have following advantage:
Agitating device, reducing mechanism is provided with in tank body, agitating device is connected with the first motor be positioned at outside tank body by reductor by the first power transmission shaft vertically arranged, reducing mechanism is connected with the second motor be positioned at outside tank body by the second driving shaft of horizontally set, and the axis of described first power transmission shaft and second driving shaft is spatial intersecting.The batching of the various making chafing dish bottom flavorings that need be stirred, pulverize can be put into like this to stir and pulverize tank and carry out stirring, pulverize, mix, and agitating device and reducing mechanism non-interference, can work simultaneously, be conducive to the crushing material made in tank body, stir and evenly mix.
Stir pulverizing tank and comprise tank body and lid, tank body is provided with discharging opening, and discharging opening is provided with sealing baffle, and lid is provided with oil filler.The material that need process can be allowed like this to pulverize in tank in airtight stirring carry out stirring, pulverize, mix process, and in stirring, pulverizing, blending process, high temperature shortening can being added gradually from oil filler, pouring is decocted to material, making pulverulent mixture material keep fresh perfume (or spice) by decocting pouring.
Stir the wall pulverizing tank and be provided with the mezzanine space passed through for cooling medium, the import that tank wall is provided with cooling medium is communicated with mezzanine space with outlet.The mezzanine space of tank skin is flowed through by cooling medium, pressure cooling is carried out to tank body, make the pulverulent mixture material that drenched by the fry of high temperature shortening in tank body in stirring thus, pulverize, be forced cooling, brittle in blending process, simultaneously be ground into fineness further and can be leaked through the powder material of 80 eye mesh screens, for the compressing hyperconcetration chafing dish bottom flavorings for solid shape of subsequent handling provides material.This structure, can allow pulverulent mixture material after the fry of high temperature shortening is drenched, quick cooling, embrittlement, pulverulent mixture material after embrittlement is more easily pulverized, obtained more tiny under the effect of reducing mechanism by fast-crushing, its fineness can reach 300 orders, with the material condition of satisfied making hyperconcetration chafing dish bottom flavorings.
The cutterhead of described agitating device is provided with multiple stirring blade, the length of multiple stirring blade is not identical, the pusher face of each stirring blade is inclined-plane, and the angle between pusher face and tank inner chamber bottom surface is 45 ~ 75o, and the rotary-cut angle between pusher face and tank wall is 70 ~ 75o.This structure, when agitating device rotation is stirred the material in tank body, the oblique pusher face of stirring blade is more conducive to material and overturns along inclined-plane, makes the stirring of material more thorough, mixing of materials obtains more even, and makes the pulverizing of material also more even; And during discharging, material can push away to discharging opening and catch up with by pusher face, makes discharging more smooth.
Described lid is also provided with the mezzanine space passed through for cooling medium, the import that lid outer wall is provided with cooling medium is communicated with mezzanine space with outlet, make lid also can be forced cooling by the cooling medium flowed through, the overall cooling effectiveness stirring and pulverize tank can be improved, accelerate to stir the cooling of pulverizing tank, shorten the cooling used time of material.
The discharging opening sealing baffle and one of tank body drives the piston rod of cylinder to be connected.By controlling to drive cylinder to drive closedown and the unlatching of discharging opening sealing plate, being conducive to Automated condtrol, alleviating artificial burden.
Compared with prior art; the present invention is directed to hyperconcetration chafing dish bottom flavorings based food material early stage preprocessing process Processes and apparatus be optimized; make material while stirring, pulverizing, mixing; accept the fry of high temperature shortening to drench; the pungent taste of perfume (or spice) of protection material, and brittle under pressure cooling, be conducive to material and be crushed into Powdered further; use the hyperconcetration chafing dish bottom flavorings based food material that processes of this method, can boil with soup endure time without scorification.The operation that before the present invention makes, technique needs a few step to complete completes once, and the time that so both saves also saves the energy, is also conducive to making the pretreatment in early stage of hyperconcetration chafing dish bottom flavorings based food material reach ideal effect simultaneously.
Below in conjunction with drawings and Examples, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is the flow chart of hyperconcetration chafing dish bottom flavorings based food material processing method embodiment of the present invention;
Fig. 2 is the structural representation of the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food of the present invention;
Fig. 3 is the assembling schematic diagram of agitating device of the present invention;
Fig. 4 is the schematic top plan view that agitating device is located in tank body;
Fig. 5 is the assembling schematic diagram of reducing mechanism of the present invention;
Fig. 6 is the structural representation of reducing mechanism of the present invention;
Fig. 7 is the cutterhead schematic diagram of agitating device;
Fig. 8 is that the A-A of Fig. 7 is to profile.
In accompanying drawing, 1 is tank body, 2 is lid, 3 is rotating cylinder, 4 is the first power transmission shaft, 5 is reductor, 6 is drive axle seat, 7 is second driving shaft, 8 is frame, 9 is reducing mechanism, 10 is agitating device, 11 is cutterhead, 12 is oil filler, 13 is support sleeve, 14 is thrust bearing, 15 is upper head plate, 16 is end cap, 17 for driving cylinder, 18 is sealing baffle, 19 is discharging opening, 20 is bearing block, 21 is the first motor, 22 is the second motor, 23 is positioning screw cap, 24 is shaft coupling, 25 is electric cabinet, 26 is oil sealing, 27 is nut, 28 is sealing ring.
Detailed description of the invention
See Fig. 1, a kind of material processing method of hyperconcetration chafing dish bottom flavorings based food, the hyperconcetration chafing dish bottom flavorings based food of indication is do not have juice in the one packaging back pkt. developed on the basis of traditional chafing dish bottom flavorings of applicant company, it can reach 10-25 doubly at the edible amount of water boiled when enduring, the grain fineness of its spice can leak through from 80 eye mesh screens, even can reach 300 object fineness, boil the chafing dish bottom flavorings based food not having spice residue when enduring in soup.Technical scheme of the present invention is a kind of method that the material producing interlude for this hyperconcetration chafing dish bottom flavorings based food carries out processing process, the pungent mixed material of perfume (or spice) of this method process, be configured as solid shape for finally repressed, as bulk, pie, columned chafing dish bottom flavorings based food, sell after packaging.Its concrete processing method is as follows:
By the pungent batching of the various perfume (or spice) for making chafing dish bottom flavorings based food, as capsicum, Chinese prickly ash, bean cotyledon, fermented soya bean, spices etc., by formula taken amount, carrying out preliminary precomminution respectively, forming the particle that particle is larger.The batching of the making chafing dish bottom flavorings by various precomminution is put into stir and is pulverized tank, is driven and stirs the agitating device pulverized in tank, reducing mechanism stirs batching, pulverizes, and is mixed into pulverulent mixture material by motor; And in stirring, pulverizing, blending process, add appropriate high temperature shortening fry gradually drench, soak pulverulent mixture material, the addition of described high temperature shortening is 25 ~ 30% of batching gross weight, it is 130-160 DEG C that high temperature shortening adds fashionable temperature, better with the effect of about 150 DEG C; Then pressure cooling is carried out by pulverizing tank to stirring, the pulverulent mixture material being drenched by shortening fry, soak is made to force cooling embrittlement in stirring, pulverizing, blending process, embrittlement is formed when the pulverulent mixture material drenched by shortening fry, soak is cooled to 50 DEG C and following temperature, simultaneously be ground into fineness further and can be leaked through the powder material of 80 eye mesh screens, or be ground into fineness further to leak through from 150 eye mesh screens, even can reach 300 object fineness, for subsequent handling processing compressing be that the hyperconcetration chafing dish bottom flavorings of solid shape is used.
The pungent material of perfume (or spice) in the present embodiment is in crushing process, and just can reach desirable fineness without the need to adding any grinding aid, spice active ingredient storage rate, lastization degree are higher, can reach ideal material pretreating effect thus.Meanwhile, the present embodiment, by being pulverized respectively by distinct device in the past, is decocted, and a few step operations of mixing become disposable completing, and also save the time significantly, have saved the energy.
Due to production of hot-pot flavoring food enterprise, in my innocent life powder chafing dish bottom flavorings carrys out shaping product, so also must not adapt to the leading portion treatment facility of this production at present.In view of this, in order to apply the production technology that above-mentioned hyperconcetration chafing dish bottom flavorings based food material processing method discloses, the corresponding equipment for treating materials providing a kind of hyperconcetration chafing dish bottom flavorings based food of the present invention, can complete the disposable process of material making chafing dish bottom flavorings based food efficiently.
It is below the embodiment of the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food.
See Fig. 2 to Fig. 8, a kind of equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food, comprise stirring and pulverize tank, agitating device, reducing mechanism, described stirring is pulverized tank and is comprised tank body 1 and lid 2, tank body 1 and lid 2 adopt Flange joint, tank body 1 is provided with discharging opening 19, and discharging opening 19 is provided with sealing baffle 18, and lid 2 is provided with oil filler 12.The discharging opening sealing baffle 18 and one of the present embodiment tank body 1 drives the piston rod of cylinder 17 to be connected, cylinder 17 is driven to be fixed on the socket outer wall of discharging opening 10, piston rod stretches into socket and is fixedly connected with sealing baffle 18, by driving cylinder 17 to work, can close or open the discharging opening 19 of tank body; Or drive cylinder to be fixed on support, piston rod stretches into socket and is fixedly connected with sealing baffle, also by driving cylinder operation close or open discharging opening.Oil filler 12 on lid 2 adopts funnel shaped, enables the oil filling pipe of high temperature shortening put in infundibulate oil filler, pulverizes in tank in the course of the work and adds high temperature shortening, for decocting the pulverulent mixture material drenching and stir and pulverize in tank to stirring.The wall of described tank body 1 is provided with the mezzanine space 1a passed through for cooling medium, and the import that tank body 1 outer wall is provided with cooling medium is communicated with mezzanine space 1a with outlet.Import and the outlet of described cooling medium are installed connector respectively and are connected with the carrier pipe of cooling medium, and cooling medium is flow through from the mezzanine space 1a of tank body 1 wall, implement stirring the pressure cooling of pulverizing tank.In order to improve stirring the pressure cooling effect pulverizing tank, described lid 2 also can be provided with the mezzanine space 2a passed through for cooling medium, the import that lid 1 outer wall is provided with cooling medium is communicated with mezzanine space with outlet, import and the outlet of cooling medium are installed connector respectively and are connected with the carrier pipe of cooling medium, cooling medium being flow through from the mezzanine space 2a of lid 2, strengthening stirring the pressure cooling of pulverizing tank.The cooling medium applied generally adopts cold water, or also can adopt freezing water, with accelerating cooling effect.Described agitating device 10, reducing mechanism 9 are all located in tank body 1, agitating device 10 is connected with the first motor 21 be positioned at outside tank body by reductor 5 by the first power transmission shaft 4 vertically arranged, reducing mechanism 9 is connected with the second motor 22 be positioned at outside tank body 1 by the second driving shaft 7 of horizontally set, and described first power transmission shaft 4 is spatial intersecting with the axis of second driving shaft 7.Described agitating device 10 comprises support sleeve 13, rotating cylinder 3, cutterhead 11, described support sleeve 13 is vertically fixed in tank body 1, rotating cylinder 3 is enclosed within support sleeve 13 rotationally, cutterhead 11 is fixedly connected with rotating cylinder 3, first power transmission shaft 4 is fixedly connected with rotating cylinder 3 circumference through support sleeve 13, and support sleeve 13 is coordinated with the first power transmission shaft 4 by bearing.The present embodiment adopts the upper and lower end of support sleeve 13 to be welded with bearing block 20 respectively, the bearing block 20 of its lower end is weldingly fixed on bottom tank body 1, first power transmission shaft 4 is through the bearing block 20 of support sleeve 13 upper and lower end, coordinate with the bearing block of upper end and the bearing block of lower end respectively by bearing, the gap oil sealing 26 between the first power transmission shaft 4 and bearing block 20 seals.Rotating cylinder 3 is enclosed within support sleeve 13, can rotate relative to support sleeve 13.Rotating cylinder 3 upper end is welded with upper head plate 15, this upper head plate 15 is fixedly connected with the first power transmission shaft 4 upper end circumference, circumference is fixing that rectangle axle journal can be adopted to fix for it, spline also can be adopted to fix or singly-bound is fixed, and circumference is fixedly connected with rear nut 27 axle positioning compression.Thrust bearing 14 is provided with between the upper shaft bearing of support sleeve 13 and the upper head plate 15 of rotating cylinder 3.One end cap 16 by the upper end of screw threads for fastening at rotating cylinder 3, for covering nut 27.Sealing ring 28 is provided with between the lower end of rotating cylinder 3 and support sleeve 13.First power transmission shaft 4 lower end connects reductor 5, and reductor 5 is connected with the first motor 21 and transmits power, and driving agitating device 10 rotary work, stirs the material in tank body.Or the first motor 21 also can adopt reducing motor, the rotating shaft of reducing motor and the first power transmission shaft 4 are connected by shaft coupling and transmit power, can play the effect driving agitating device rotary work equally.The cutterhead 11 of agitating device 10 is provided with multiple stirring blade 11a, the length of multiple stirring blade 11a is not identical, the pusher face 11b of each stirring blade 11a is inclined-plane, angle β between pusher face 11b and tank body 1 inner chamber bottom surface is 45 ~ 75o, rotary-cut angle α between pusher face 11b and tank body 1 sidewall is 70 ~ 75o, gap≤the 5mm of each stirring blade 11a and tank body 1 inner chamber bottom surface, wherein the longest stirring blade is to the gap≤5mm between one end that tank wall extends and tank body 1 inwall, the stirring blade 11a of the multiple different length of this employing stirs the material in tank body, when cutterhead rotates, the stirring blade of these different lengths can carry out stirring of different parts to the granular material in tank body, granular material in tank body is mixed to get more even.And the pusher face 11b of stirring blade 11a adopts inclined-plane, especially the angle β between pusher face 11b and tank body 1 inner chamber bottom surface is 45 ~ 75o, rotary-cut angle α between pusher face 11b and tank body 1 sidewall is 70 ~ 75o, more be conducive to granular material is under agitation rolled, and the position of granular material to reducing mechanism is promoted, granular material is pulverized further, to meet the requirements of fineness.And the gap≤5mm of each stirring blade 11b and tank body 1 inner chamber bottom surface, wherein the longest stirring blade, to the gap≤5mm between one end that tank wall extends and inner tank wall, is conducive to being pushed away by granular material when discharging arriving in discharging opening 19 discharging.The stirring blade 11a of the present embodiment adopts three, point 360o distribution such as three stirring blades.Described reducing mechanism 9 comprises tool rest 9a and is fixed on the some crushing knife 9b on tool rest, and described tool rest 9a circumference is fixed on second driving shaft 7, and second driving shaft 7 is coordinated with the drive axle seat 6 that tank wall is arranged by bearing.The tool rest 9a of the present embodiment is the cylindric tool rest being provided with internal splined hole 9c, the circle distribution of cylindric tool rest 9a has some crushing knife 9b, described tool rest 9a is fixed by internal splined hole 9c and second driving shaft 7 spline fitted circumference, the fastening positioning screw cap of axle head 23 couples of tool rest 9a of second driving shaft 7 form axle location and fix, drive axle seat 6 wears and is weldingly fixed on tank body 1 sidewall, the overhanging end of second driving shaft 7 extends drive axle seat 6, is connected by shaft coupling 24 with the axle of the second motor 25.Described reducing mechanism 9 both can be a tool rest 9a, circumferentially some crushing knife 9b with axial distribution on the outer surface of a tool rest 9a, also multiple tool rest 9a can be adopted, the multiple crushing knife 9b of circle distribution of each tool rest, by multiple tool rest 9a along second driving shaft 7 axially-aligned, circumference is fixed on second driving shaft 7 successively, composition has the reducing mechanism 9 of some crushing knife 9b, can tank diameter difference be pulverized according to stirring and be combined into the different reducing mechanism of axial length 9, to adapt to the needs of equipment like this.Described stirring is pulverized tank and is mounted on frame 8 upper end, first motor 22, second motor 21 is arranged in frame 8 respectively, wherein the first motor 22 is positioned to stir and pulverizes below tank, second motor 21 is positioned to stir pulverizes tank side, first, second motor is electrically connected with the electric control system in the electric cabinet 25 that frame 8 is arranged, this equipment is enable to carry out automatically working under the control of electric control system, effectively alleviate the labour intensity of staff, and reduce cost of labor.
When adopting this equipment to process the material of process hyperconcetration chafing dish bottom flavorings based food, the batching of the making chafing dish bottom flavorings of first various precomminution is put into stir and is pulverized tank, start first, second motor, make agitating device, reducing mechanism stirs batching simultaneously, pulverize, be mixed into pulverulent mixture material, and in stirring, pulverize, add appropriate high temperature shortening fry gradually from the oil filler lid in blending process to drench, wetting pulverulent mixture material, through after a period of time, circulation is formed by the mezzanine space passed through for cooling medium injected by cooling medium on the wall of tank body and lid, realize stirring the pressure cooling of pulverizing tank, make stirring pulverize in tank to be thus subject to equally forcing cooling by the material that the fry of high temperature shortening is drenched, formed brittle, and pulverized further, finally make the fineness of pulverulent mixture material reach and can leak through 80 eye mesh screens, form powder material, for subsequent handling processing compressing be that the hyperconcetration chafing dish bottom flavorings of solid shape is used.
Claims (8)
1. the material processing method of a hyperconcetration chafing dish bottom flavorings based food, it is characterized in that: tank is pulverized in the stirring that the wall that the batching of the making chafing dish bottom flavorings by various precomminution puts into tank body is provided with the mezzanine space passed through for cooling medium, batching is stirred, pulverize, be mixed into pulverulent mixture material, in stirring, pulverize, add appropriate high temperature shortening fry in blending process gradually to drench, wetting pulverulent mixture material, then cold water or freezing water is made to be that cooling medium flows through from the mezzanine space of tank wall, implement stirring the pressure cooling of pulverizing tank, pressure cooling is carried out by pulverizing tank to stirring, make to be drenched by shortening fry, wetting pulverulent mixture material is in stirring, pulverize, force cooling brittle in blending process, simultaneously be ground into fineness further and can be leaked through the powder material of 80 eye mesh screens, for subsequent handling processing compressing be that the hyperconcetration chafing dish bottom flavorings of solid shape is used.
2. the material processing method of hyperconcetration chafing dish bottom flavorings based food according to claim 1, the pulverulent mixture material it is characterized in that: it is 130-160 DEG C that high temperature shortening adds fashionable temperature, drenched by shortening fry, soaking forms embrittlement when being cooled to 50 DEG C and following temperature.
3. the material processing method of hyperconcetration chafing dish bottom flavorings based food according to claim 1, is characterized in that: the addition of high temperature shortening is 25 ~ 30% of batching gross weight.
4. the equipment for treating materials of a hyperconcetration chafing dish bottom flavorings based food, it is characterized in that: comprise stirring and pulverize tank, agitating device, reducing mechanism, described stirring is pulverized tank and is comprised tank body and lid, tank body is provided with discharging opening, discharging opening is provided with sealing baffle, lid is provided with oil filler, and the wall of described tank body is provided with the mezzanine space passed through for cooling medium, and the import that tank wall is provided with cooling medium is communicated with mezzanine space with outlet; Described agitating device, reducing mechanism are all located in tank body, agitating device is connected with the first motor be positioned at outside tank body by reductor by the first power transmission shaft vertically arranged, reducing mechanism is connected with the second motor be positioned at outside tank body by the second driving shaft of horizontally set, and the axis of described first power transmission shaft and second driving shaft is spatial intersecting; Described agitating device comprises support sleeve, rotating cylinder, cutterhead, described support sleeve is vertically fixed in tank body, rotating cylinder is enclosed within support sleeve rotationally, cutterhead is fixedly connected with rotating cylinder, first power transmission shaft is fixedly connected with rotating cylinder circumference through support sleeve, and support sleeve is coordinated with the first power transmission shaft by bearing; Described cutterhead is provided with multiple stirring blade, and the length of multiple stirring blade is not identical, and the pusher face of each stirring blade is inclined-plane, and the angle between pusher face and tank inner chamber bottom surface is 45 ~ 75o, and the rotary-cut angle between pusher face and tank wall is 70 ~ 75o.
5. the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food according to claim 4, is characterized in that: described lid is provided with the mezzanine space passed through for cooling medium, and the import that lid outer wall is provided with cooling medium is communicated with mezzanine space with outlet.
6. the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food according to claim 4, it is characterized in that: described reducing mechanism comprises tool rest and is fixed on the some crushing knifes on tool rest, described tool rest circumference is fixed on second driving shaft, and second driving shaft is coordinated with the drive axle seat that tank wall is arranged by bearing.
7. the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food according to claim 4, is characterized in that: the discharging opening sealing baffle and of tank body drives the piston rod of cylinder to be connected.
8. the equipment for treating materials of hyperconcetration chafing dish bottom flavorings based food according to claim 4, it is characterized in that: stir pulverizing tank and be arranged on a frame upper end, first, second motor is arranged in frame respectively, and first, second motor is electrically connected with the electric control system in the electric cabinet that frame is arranged.
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| CN105595087A (en) * | 2014-11-19 | 2016-05-25 | 重庆周君记火锅食品有限公司 | Mushroom-flavor super-concentrated hot pot seasoning material and preparation method thereof |
| CN105595084A (en) * | 2014-11-19 | 2016-05-25 | 重庆周君记火锅食品有限公司 | Super-concentrated beef-flavor hot pot bottom material and preparation method thereof |
| CN105595088A (en) * | 2014-11-19 | 2016-05-25 | 重庆周君记火锅食品有限公司 | Super-concentrated hot pot bottom material preparation method |
| CN105639246A (en) * | 2014-11-19 | 2016-06-08 | 重庆周君记火锅食品有限公司 | Curry flavored super-concentrated hotpot seasoning and preparation method thereof |
| CN112947638A (en) * | 2021-01-29 | 2021-06-11 | 四川省古月方食品有限公司 | Automatic control system for seasoning production and processing |
| CN113662225A (en) * | 2021-08-17 | 2021-11-19 | 重庆蜀记油脂科技有限公司 | Method and system for refining seasoning with high yield |
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