CN103183364B - Method for producing potassium chloride and co-producing calcium, magnesium, phosphorus and silicon composite fertilizer by potassium feldspar - Google Patents

Method for producing potassium chloride and co-producing calcium, magnesium, phosphorus and silicon composite fertilizer by potassium feldspar Download PDF

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CN103183364B
CN103183364B CN201310153294.7A CN201310153294A CN103183364B CN 103183364 B CN103183364 B CN 103183364B CN 201310153294 A CN201310153294 A CN 201310153294A CN 103183364 B CN103183364 B CN 103183364B
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magnesium
phosphorus
calcium
composite fertilizer
potassium
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CN103183364A (en
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雷志刚
姚贤炜
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Jiangsu Nading Material Technology Co Ltd
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Abstract

The invention relates to a method for producing potassium chloride and co-producing a calcium, magnesium, phosphorus and silicon composite fertilizer by potassium feldspar. The method comprises the following steps of: preparing materials, crushing and mixing the materials to form raw materials, homogenizing and calcining, and finally preparing potassium chloride and calcium, magnesium, phosphorus and silicon composite fertilizer, wherein the raw materials comprise the components in percentage by weight as follows: 40-46% of potassium feldspar, 30-38% of phosphate ore, 12-16% of dolomite and 9-11% of industrial salt; calcining at 850-950 DEG C, and if a rotary kiln is selected, calcining at 850-900 DEG C; water-quenching red hot clinkers obtained, separating liquid from dregs and concentrating the liquid to obtain potassium chloride; drying, dehydrating and crushing residual solid dregs to 150-200 meshes, and packaging to obtain the calcium, magnesium, phosphorus and silicon composite fertilizer. Compared with the prior art, not only is the sintering temperature reduced by 40 DEG G, but also the calcining cost is reduced by 50% and the yield is improved by 5-6 times.

Description

Potassium felspar sand is utilized to produce the method for Repone K coproduction calcium magnesium phosphorus silicon composite fertilizer
Technical field
The present invention relates to chemical fertilizer field, particularly relate to the method utilizing potassium felspar sand to produce potassium chloride fertilizer coproduction calcium magnesium phosphorus silicon multi-component composite fertilizer.
Background technology
Utilize the phosphate-containing ores such as potassium felspar sand, sericite, white garnet, alunite to produce potash fertilizer and have centenary history, because potash fertilizer is in short supply during World War I, successively potassium felspar sand and lime burning leaching is utilized to manufacture potash fertilizer in states such as the U.S., Russia, Japan; The middle of last century USSR (Union of Soviet Socialist Republics), Brazil, South Africa and India successively do in insoluble potassic mineral material and extract sylvite and manufacture potash fertilizer, but along with the soluble potassium salt mine of cheapness exploitation with to dump and these factories that calm down of World War II have stopped production again.China, in the research just starting this project in the early days of foundation, mainly utilizes the process by-product kiln ash potash fertilizer producing cement clinker at the seventies, after the eighties, the research of roasting leaching method is more, and the nineties middle period is domestic occurs low wet dissociation potassium felspar sand.The turn of the century is due to potash fertilizer price height enterprise, the research that potassium felspar sand manufactures potash fertilizer is very active, the patent of having emerged in large numbers more method and having declared, sum up to get up can be divided into the molten method of salt, acid system, alkaline process, fluoride method by decomposition media, volatilization method, a few class such as roasting leaching method, wet method etc. can be divided into again by isolation.Be called that " potash feldspar ore Wet Decomposition method " patent No. is ZL96118069.2 as Changsha designing institute of the Ministry of Chemical Industry proposes name, name is called " potash feldspar ore wet decomposing materials floatation separating technology ", and application number is 97108312.6; University of Science and Technology, Shandong Xue Yan brightness proposes " a kind of method of catalyzer low-temperature decomposing of potassium feldspar ", above several method in fact all adopts fluorochemical to decompose, sulfuric acid to leach produces potassium sulfate or potassium-ammonium sulfate, by-product white carbon black, aluminum oxide, polymerization ferrous sulfate, silumin etc., add that product is inter-trade across class because above method relates to materials such as adopting the fluorochemical vitriol oil, not only have high input, and risk is also very large, therefore the report of so far there are no extensive industrialization." production of new multicomponent mineral manure silicon-calcium-potafertilizer fertilizer and application " is released recently by Chinese Academy of Sciences's chemistry institute, Agricultural University Of Nanjing, Jiangsu academy of agricultural sciences; the traditional kiln car of this method is produced; labour intensity is large; production efficiency is low; and firing temperature reaches 1350 DEG C; and due to potassium content on the low side, be worth not high, its transportation cost limits its large-scale production and remote to sell.
Summary of the invention
For overcoming the existing above-mentioned defect utilized in potassium felspar sand production potash fertilizer method, the object of this invention is to provide a kind of method utilizing potassium felspar sand to produce Repone K co-production calcium, magnesium, phosphorus, silicon composite fertilizer, in order to simplify production process, reach energy-saving and cost-reducing object of increasing economic efficiency.
The object of the present invention is achieved like this: the method for Repone K co-production calcium, magnesium, phosphorus, silicon composite fertilizer produced by the potassium felspar sand that utilizes designed, and comprises the steps:
1. get the raw materials ready: assort following starting material by weight percentage;
Potassium felspar sand (K 2oAL 2o 36SiO 2) 40 ~ 46, Rock Phosphate (72Min BPL) (Ca 5(PO 4) 3f) 30 ~ 38, rhombspar (CaCO 3mgCO 3) 12 ~ 16, Industrial Salt (NaCl) 9 ~ 11;
2. pulverize and be mixed into raw material:
First potassium felspar sand Rock Phosphate (72Min BPL), rhombspar are distinguished broken deironing again by weight mix: potassium felspar sand 40 ~ 46, Rock Phosphate (72Min BPL) 30 ~ 38, rhombspar 12 ~ 16; Industrial Salt 9 ~ 11, then jointly enters abrasive dust and is milled to 180 ~ 200 orders and becomes raw material, stand-by;
3. homogenizing: step 2 batching is made raw material, crosses after 180 mesh sieve deironing and send into homogenizing storehouse, it is qualified to record when carbonic acid titration value deviation is not more than 0.2%;
4. burn till: qualified for the homogenizing rear namely raw material that composition is uniform and stable are entered kiln calcining, if when selecting mechanical shaft kiln burning, its calcining temperature is 850 DEG C ~ 950 DEG C, if when selecting rotary kiln, firing temperature is 850 DEG C ~ 900 DEG C;
5. make Repone K and calcium, magnesium, phosphorus, silicon composite fertilizer: red heat shape grog shrend Liao ︰ water=1 ︰ 1 step 4 obtained, 10 minutes are incubated at temperature 100 DEG C ~ 120 DEG C, then melt cinder is separated, namely liquid concentration obtains Repone K, remaining solid slag drying and dehydrating grinding is become 150 ~ 200 orders packaging after calcium, magnesium, phosphorus, silicon composite fertilizer;
6. make calcium, magnesium, phosphorus, potassium, silicon multi-component composite fertilizer: by clinker cooling obtained for step 4, after grinding to 150 ~ 200 order packaging calcium, magnesium, phosphorus, potassium, silicon multi-component composite fertilizer.
Compared with present technology, the present invention has following substantive features and marked improvement:
1. because the structure of mixing as destroying silicon-dioxide of rhombspar provides calcium oxide, magnesium oxide, simultaneously also for forming Calucium Silicate powder, Magnesium Silicate q-agent provides basic substance and for reducing the creative condition of firing temperature, the solubility especially improving sinter provides calcium, magnesium ion for manufacturing chemical fertilizer;
2. present invention employs Rock Phosphate (72Min BPL), be mainly silicon ion and its calcium ion chemical combination in potassium felspar sand, simultaneously also for reducing the source providing phosphorus in firing temperature and composite fertilizer;
3. present invention employs Industrial Salt, is mainly Potassium in K Feldspar ion and its chlorion chemical combination, and the strong fluxing action of sodium makes firing temperature reduce significantly simultaneously, thus reduces manufacturing cost, and the industrialization manufacturing potash fertilizer for potassium felspar sand creates favourable condition;
4. the present invention adopts each component proportion of material to bring following benefit respectively:
A. the content of potassium felspar sand is selected to be 40 ~ 46, being preferably 42 ~ 44, is when potassium felspar sand is more than 46, because too much silicon-dioxide does not have calcium ions and magnesium ions chemical combination with it, thus do not have complete decomposing of potassium feldspar, unnecessary unreacted reactant can not produce solvability and can not be absorbed by plants; When potassium felspar sand lower than 40 time, in composite fertilizer potassium content reduce and affect fertilizer efficiency;
B. select Rock Phosphate (72Min BPL) to be 30 ~ 38, being preferably 32 ~ 36, is when Rock Phosphate (72Min BPL) is more than 38, correspondingly makes the content of potassium felspar sand reduce and cause potassium content to reduce, its Available Phosphate Content in Compound Fertilizers minimizing when Rock Phosphate (72Min BPL) is less than 32;
C. select rhombspar content to be 12 ~ 16, being preferably 13 ~ 15, is when rhombspar is more than 16, decreases allocating into of potassium felspar sand or Rock Phosphate (72Min BPL), when rhombspar is less than 12, does not have again the silicon ion chemical combination in enough calcium, magnesium ion and potassium felspar sand;
D. Industrial Salt content is selected to be 9 ~ 11, be preferably 9.5 ~ 10.5, be when Industrial Salt more than 11 time, after chlorion and potassium ion chemical combination, remaining chlorion and calcium ion reaction generate calcium chloride and produce flocculation phenomenon, affect the dispersing property of fertilizer, when Industrial Salt is less than 9, free potassium ion does not react with chlorion and affects fertilizer efficiency;
In a word, compared to the prior art the present invention utilizes the manufacture method of potassium felspar sand production Repone K coproduction calcium, magnesium, phosphorus, silicon composite fertilizer, its sintering temperature not only can be made to reduce by 400 DEG C, can also reduce and burn till cost 50%, improve output 5 ~ 6 times.
Embodiment
The present invention is further described by the following examples:
Embodiment one: utilize the method for potassium felspar sand production potassium oxide co-production calcium, magnesium, phosphorus, silicon composite fertilizer to comprise the steps:
1. get the raw materials ready: get all the following starting material by weight percentage ready:
Potassium felspar sand 43, Rock Phosphate (72Min BPL) 33, rhombspar 14, Industrial Salt 10, total amount 100;
2. pulverize and be mixed into raw material: first by potassium felspar sand, Rock Phosphate (72Min BPL), rhombspar respectively broken deironing remix jointly enter to be milled to 180 ~ 200 orders and make raw material;
3. homogenizing: raw material step 2 be mixed with send into homogenizing storehouse after crossing 180 mesh sieve deironing, it is qualified to measure when its calcium carbonate titration value is less than 0.2%;
4. burn till: qualified for the homogenizing rear namely raw material that composition is uniform and stable are entered kiln calcining, if select boiler-turbine CCS, firing temperature 850 DEG C ~ 950 DEG C, if select rotary kiln, firing temperature is 850 DEG C ~ 900 DEG C;
5. make Repone K and calcium, magnesium, phosphorus, silicon composite fertilizer: red heat grog shrend Liao ︰ water=1 ︰ 1 step 4 obtained, 100 DEG C ~ 120 DEG C are incubated 10 minutes, then by liquid separation, namely liquid concentration obtains Repone K, remaining solid slag drying and dehydrating grinding is become 150 ~ 200 orders packaging calcium, magnesium, phosphorus, silicon composite fertilizer;
6. make calcium, magnesium, phosphorus, potassium, silicon multi-component composite fertilizer: red heat clinker cooling step 4 obtained, grinding to 15 ~ 200 order packaging calcium, magnesium, phosphorus, potassium, silicon multi-component composite fertilizer.
Embodiment two:
1. get the raw materials ready: get all the following starting material ready by weight percentage
Potassium felspar sand 40, Rock Phosphate (72Min BPL) 36, rhombspar 15, Industrial Salt 9, total amount 100;
2. pulverize and be mixed into raw material: first by potassium felspar sand, Rock Phosphate (72Min BPL), rhombspar respectively broken deironing remix jointly enter to be milled to 180 ~ 220 orders and make raw material;
3. homogenizing: raw material step 2 be mixed with send into homogenizing storehouse after crossing 180 mesh sieve deironing, it is qualified to measure when its calcium carbonate titration value deviation is less than 0.2%;
4. burn till: qualified for the homogenizing rear namely raw material that composition is uniform and stable are entered kiln calcining, if select boiler-turbine CCS, firing temperature 850 DEG C ~ 950 DEG C, if select rotary kiln, firing temperature is 850 DEG C ~ 900 DEG C;
5. make Repone K and calcium, magnesium, phosphorus, silicon composite fertilizer: red heat grog shrend Liao ︰ water=1 ︰ 1 step 4 obtained, 100 DEG C ~ 120 DEG C are incubated 10 minutes, then by liquid separation, namely liquid concentration obtains Repone K, remaining solid slag drying and dehydrating grinding is become 150 ~ 200 orders packaging calcium, magnesium, phosphorus, silicon composite fertilizer;
6. make calcium, magnesium, phosphorus, potassium, silicon multi-component composite fertilizer: red heat clinker cooling step 4 obtained, grinding to 15 ~ 200 order packaging calcium, magnesium, phosphorus, potassium, silicon multi-component composite fertilizer.
Above are only two specific embodiments of the present invention, but design concept of the present invention is not limited to this, all changes utilizing this design the present invention to be carried out to unsubstantiality, all just belong to the behavior of invading scope.

Claims (1)

1. utilize potassium felspar sand to produce a method for Repone K co-production calcium, magnesium, phosphorus, silicon composite fertilizer, it is characterized in that: the method comprises the steps:
(1). get the raw materials ready: assort following starting material by weight percentage;
Potassium felspar sand 40 ~ 46, Rock Phosphate (72Min BPL) 30 ~ 38, rhombspar 12 ~ 16, Industrial Salt 9 ~ 11;
(2). pulverize and be mixed into raw material:
First by potassium felspar sand, Rock Phosphate (72Min BPL), rhombspar respectively broken deironing mix by weight percentage again: potassium felspar sand 40 ~ 46, Rock Phosphate (72Min BPL) 30 ~ 38, rhombspar 12 ~ 16; Industrial Salt 9 ~ 11, then jointly enters abrasive dust and is milled to 180 ~ 200 orders and becomes raw material, stand-by;
(3). homogenizing: (2) step is prepared burden and makes raw material, cross after 180 mesh sieve deironing and send into homogenizing storehouse, it is qualified to record when carbonic acid titration value deviation is not more than 0.2%;
(4). burn till: qualified for the homogenizing rear namely raw material that composition is uniform and stable are entered kiln calcining, if when selecting mechanical shaft kiln burning, its calcining temperature is 850 DEG C ~ 950 DEG C, if when selecting rotary kiln, firing temperature is 850 DEG C ~ 900 DEG C;
(5). make Repone K and calcium, magnesium, phosphorus, silicon composite fertilizer: red heat shape grog shrend step (4) obtained; material ︰ water=1 ︰ 1,10 minutes are incubated at temperature 100 DEG C ~ 120 DEG C, then melt cinder is separated, namely liquid concentration obtains Repone K, remaining solid slag drying and dehydrating grinding is become 150 ~ 200 orders packaging after calcium, magnesium, phosphorus, silicon composite fertilizer.
CN201310153294.7A 2013-04-28 2013-04-28 Method for producing potassium chloride and co-producing calcium, magnesium, phosphorus and silicon composite fertilizer by potassium feldspar Active CN103183364B (en)

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CN104557188A (en) * 2013-10-29 2015-04-29 广西浙商投资有限公司 Technology for preparing special fertilizer for cultivating dendrobium officinale
CN104973904A (en) * 2014-04-11 2015-10-14 王忠厚 Water-soluble Si/Ca/K mineral element ecological organic fertilizer and preparation method
CN104387206B (en) * 2014-10-31 2017-03-15 河北中瑞农业科技有限公司 A kind of preparation method of silico-calcium potassium magnesium soil conditioner
CN104355934A (en) * 2014-11-04 2015-02-18 湖南新宇农业科技有限公司 Secondary element composite fertilizer capable of increasing yield and improving quality and preparation method of secondary element composite fertilizer
CN109265300A (en) * 2018-11-29 2019-01-25 雷雨霖 A kind of manufacturing method of chloride containing potassium soil conditioner
CN110776363A (en) * 2019-11-13 2020-02-11 武汉工程大学 Compound fertilizer preparation method and product prepared by same
EP4077242A1 (en) * 2020-02-18 2022-10-26 Advanced Potash Technologies Ltd Multi-phase material-containing compositions and related methods of preparation and use
CN112341291B (en) * 2020-11-03 2022-03-11 中国科学院过程工程研究所 Device and method for preparing calcium-silicon-potassium phosphate fertilizer and hydrochloric acid by utilizing phosphorite
CN112408429A (en) * 2020-11-25 2021-02-26 华融化学股份有限公司 Process for refining primary saline water and preparing by-product slow-release compound fertilizer
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Patentee before: Lei Zhigang