CN103179798A - Fully automatic LED (Light-Emitting Diode) high-speed chip mounter - Google Patents
Fully automatic LED (Light-Emitting Diode) high-speed chip mounter Download PDFInfo
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- CN103179798A CN103179798A CN2011104389585A CN201110438958A CN103179798A CN 103179798 A CN103179798 A CN 103179798A CN 2011104389585 A CN2011104389585 A CN 2011104389585A CN 201110438958 A CN201110438958 A CN 201110438958A CN 103179798 A CN103179798 A CN 103179798A
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- feeder
- high speed
- platform
- automatic led
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Abstract
The invention discloses a fully automatic LED (Light-Emitting Diode) high-speed chip mounter. The fully automatic LED high-speed chip mounter is characterized by comprising a rack platform, a transmission rail, a transverse servo motor, a FEEDER, a FEEDER platform, a lengthways bracket, a lengthways servo motor, a chip mounting head, a suction nozzle, a high-speed camera and an IPC (Industrial Personal Computer), wherein the transverse servo motor is arranged at the lower part of the transmission rail; the FEEDER is arranged on the FEEDER platform; the FEEDER platform is arranged on the transmission rail; the lengthways servo motor is arranged at the end part of the lengthways bracket; the chip mounting head is arranged on the lengthways bracket; the suction nozzle is arranged on the chip mounting head; and the IPC is arranged on the rack platform. The fully automatic LED high-speed chip mounter has the advantages of high efficiency and low cost.
Description
Technical field
The present invention relates to a kind of chip mounter, the full-automatic LED high speed placement system that specifically a kind of efficient is high, cost is low.
Background technology
The LED product is global major product at present and in the future, and the paster LED product will become main flow.The machine demand that is used for the LED paster is large.Per hour its price is more than 3,000,000 at 100,000 by many module component devices speed to be used at present the import equipment of paster, and cost of investment is too high.
Summary of the invention
The purpose of this invention is to provide the full-automatic LED high speed placement system that a kind of efficient is high, cost is low.
Purpose of the present invention is achieved through the following technical solutions.
a kind of full-automatic LED high speed placement system, it is characterized in that: described chip mounter comprises framework platform, transporting rail, horizontal servomotor, FEEDER, the FEEDER platform, longitudinal carrier, the servo longitudinal motor, placement head, suction nozzle, high speed camera and industrial computer, laterally servomotor is arranged on the bottom of transporting rail, FEEDER is arranged on the FEEDER platform, the FEEDER platform is arranged on transporting rail, the servo longitudinal motor is arranged on the end of longitudinal carrier, placement head is arranged on longitudinal carrier, suction nozzle is arranged on placement head, industrial computer is arranged on framework platform.
Described servo longitudinal motor is two covers, is arranged on respectively the two ends of longitudinal carrier.
Described placement head is two covers, is arranged on respectively the two ends of longitudinal carrier.
Described suction nozzle is 16.
Described framework platform is provided with guidance panel.
The present invention compared with prior art has the following advantages.
Full-automatic LED high speed placement system of the present invention is simple in structure, low cost of manufacture, and stable performance, cost performance is high.Same its price of speed import equipment is more than 3,000,000 yuans.And its price of full-automatic LED high speed placement system of the present invention is in 1,000,000; The present invention takes full advantage of the dot matrix relation of LED product, reaches paster simultaneously by adjusting FEEDER and placement head distance, and its actual speed reaches more than 120,000.Realize high-speed paster.And other single chip mounter can't be realized at present.
Description of drawings
Fig. 1 is the structural representation of full-automatic LED high speed placement system of the present invention.
Embodiment
Below in conjunction with accompanying drawing, full-automatic LED high speed placement system of the present invention is described in further detail.
as shown in Figure 1, full-automatic LED high speed placement system of the present invention comprises framework platform 1, transporting rail 2, horizontal servomotor 3, FEEDER6, FEEDER platform 4, longitudinal carrier 5, servo longitudinal motor 7, 8, placement head 9, 10, suction nozzle 11, high speed camera 12 and industrial computer 13, laterally servomotor is arranged on the bottom of transporting rail, FEEDER is arranged on the FEEDER platform, the FEEDER platform is arranged on transporting rail, the servo longitudinal motor is arranged on the end of longitudinal carrier, placement head is arranged on longitudinal carrier, suction nozzle is arranged on placement head, industrial computer is arranged on framework platform.The servo longitudinal motor is two covers, is arranged on respectively the two ends of longitudinal carrier.Placement head is two covers, is arranged on respectively the two ends of longitudinal carrier.Suction nozzle is 16.Framework platform is provided with guidance panel 14.Control PCB by industrial computer and guidance panel and transmit, locate, then carry out the high speed camera high-accuracy compensation by horizontal X, vertical Y servo-drive and proofread and correct.Simultaneously two groups of placement head groups drive to be moved at two servo longitudinals respectively and pick up surface mount elements on FEEDER, then drive by Y-axis and move on the PCB assigned address, and on placement head, suction nozzle is mounted on surface mount elements on PCB.For completing per hour 120,000 high-speed pasters, FEEDER device and head suction nozzle gap can be adjusted manually or automatically according to LED product dot matrix relation, satisfy simultaneously feeding and 16 pasters for the first time simultaneously.By the alternation simultaneously of two servo longitudinals, realization per hour more than 120,000, reaches high speed LED paster again.Reduce LED Product Assembly cost.Promote LED product high speed development.
Claims (6)
1. full-automatic LED high speed placement system, it is characterized in that: described chip mounter comprises framework platform, transporting rail, horizontal servomotor, FEEDER, the FEEDER platform, longitudinal carrier, the servo longitudinal motor, placement head, suction nozzle, high speed camera and industrial computer, laterally servomotor is arranged on the bottom of transporting rail, FEEDER is arranged on the FEEDER platform, the FEEDER platform is arranged on transporting rail, the servo longitudinal motor is arranged on the end of longitudinal carrier, placement head is arranged on longitudinal carrier, suction nozzle is arranged on placement head, industrial computer is arranged on framework platform.
2. full-automatic LED high speed placement system according to claim 1, it is characterized in that: described servo longitudinal motor is two covers, is arranged on respectively the two ends of longitudinal carrier.
3. full-automatic LED high speed placement system according to claim 1, it is characterized in that: described placement head is two covers, is arranged on respectively the two ends of longitudinal carrier.
4. full-automatic LED high speed placement system according to claim 1, it is characterized in that: described suction nozzle is 16.
5. full-automatic LED high speed placement system according to claim 1, it is characterized in that: described framework platform is provided with guidance panel.
6. according to claims 1 and full-automatic LED chip mounter claimed in claim 2, it is characterized in that: described suction nozzle and FEEDER carry out the automatic or manual adjustment according to the dot matrix relation of LED product, complete feeding and paster simultaneously simultaneously, then complete per hour 120,000 above paster speed by vertical two servo-drive alternations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104389585A CN103179798A (en) | 2011-12-23 | 2011-12-23 | Fully automatic LED (Light-Emitting Diode) high-speed chip mounter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104389585A CN103179798A (en) | 2011-12-23 | 2011-12-23 | Fully automatic LED (Light-Emitting Diode) high-speed chip mounter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103179798A true CN103179798A (en) | 2013-06-26 |
Family
ID=48639337
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011104389585A Pending CN103179798A (en) | 2011-12-23 | 2011-12-23 | Fully automatic LED (Light-Emitting Diode) high-speed chip mounter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103179798A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101715285A (en) * | 2009-05-20 | 2010-05-26 | 王协峰 | Automatic sticking and inserting machine |
| US20100325860A1 (en) * | 2008-02-21 | 2010-12-30 | Yasuhiro Maenishi | Mounting condition determining method |
| CN102065674A (en) * | 2010-05-28 | 2011-05-18 | 华南理工大学 | Full-automatic LED (Light Emitting Diode) and components mounting and inserting all-in-one machine and running method thereof |
| CN202551508U (en) * | 2011-12-23 | 2012-11-21 | 王胜 | Automatic LED high speed chip mounter |
-
2011
- 2011-12-23 CN CN2011104389585A patent/CN103179798A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100325860A1 (en) * | 2008-02-21 | 2010-12-30 | Yasuhiro Maenishi | Mounting condition determining method |
| CN101715285A (en) * | 2009-05-20 | 2010-05-26 | 王协峰 | Automatic sticking and inserting machine |
| CN102065674A (en) * | 2010-05-28 | 2011-05-18 | 华南理工大学 | Full-automatic LED (Light Emitting Diode) and components mounting and inserting all-in-one machine and running method thereof |
| CN202551508U (en) * | 2011-12-23 | 2012-11-21 | 王胜 | Automatic LED high speed chip mounter |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130626 |