CN103177786A - Aluminum alloy material for cables - Google Patents

Aluminum alloy material for cables Download PDF

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Publication number
CN103177786A
CN103177786A CN2011104345657A CN201110434565A CN103177786A CN 103177786 A CN103177786 A CN 103177786A CN 2011104345657 A CN2011104345657 A CN 2011104345657A CN 201110434565 A CN201110434565 A CN 201110434565A CN 103177786 A CN103177786 A CN 103177786A
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content
mostly
aluminum alloy
conductor
alloy materials
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CN2011104345657A
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理查德·贝克
李宏章
马刚
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Alcan Tianjin Alloy Products Co Ltd
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Alcan Tianjin Alloy Products Co Ltd
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Abstract

The invention provides an aluminum alloy material for cables. The aluminum alloy material comprises, by weight, 0.3%-1.0% of iron, 0.02%-0.2% of silicon, 0.1%-1.0% of copper, 0.001%-0.2% of boron, aluminum and inevitable impurities. Compared with a copper conductor with equivalent electrical properties, an aluminum conductor made of the aluminum alloy material is provided with high flexibility, low rebound resilience and good mechanical properties.

Description

A kind of aluminum alloy materials for cable
Technical field
The present invention relates to a kind of aluminum alloy materials for cable.
Background technology
When selecting the cable conductor material, usually can consider conductivity, formability and the intensity of material.In fact, the bending property of cable conductor is also an importance that affects fitting operation and be convenient to be electrically connected.Such as in terminal box, when the installing space that panel board etc. are less carries out the fitting operation of cable conductor, because installing space is less, may need with the cable conductor bending, to hold required whole cable conductors.Again such as, when cable conductor is arranged on some irregular spaces, also need with cable conductor bending, to adapt to the profile in space.The bending property of cable conductor further relates to again two aspects: pliability and resilience.The pliability of cable conductor shows, and cable conductor is crooked and do not make its complexity that fractures, and is namely for the higher cable conductor of pliability, required it is crooked and power that do not fracture is just less.The resilience of cable conductor shows after the power that it is crooked discharges, the recovery degree of the cable conductor of bending part, and namely for the higher cable conductor of resilience, after its crooked power was discharged, the angle that the part that is bent is restored resilience was larger.In practical operation, comparatively desirable, be can as far as possible for a long time stably keep this degree of crook with less power again after with the cable conductor bending, so wish that cable conductor has than high-flexibility with than low-repulsion.
China uses more cable to use copper as cable conductor at present, and the use of aluminium alloy is simultaneously constantly increasing fast.Copper conductor conducts electricity very well, but price is more expensive.And the density of copper is large, and bending property is not good, so conductor is not easy to connect, can't satisfy the development need of electrical system.Low price and the good bending property of considering aluminium as cable conductor and use aluminium alloy.But fine aluminium is all undesirable as the cable conductor strength of materials and conductivity.Having the lower and intensity of the common intensity of aluminium of high conductivity is easy to descend along with the rising of temperature and creep and lax occurs.Although the intensity of fine aluminium can be strengthened to some extent by cold working, cold working can cause the reduction of formability again, must form aluminium alloy to reach the balance of conductivity, formability and intensity by other metal so add in aluminium.
Therefore, in each component in the design aluminium alloy, consider the possibility of the desired bending property that reaches, electrical characteristic, mechanical strength and the creep relaxation of finished product.Based on above consideration, the invention provides a kind of aluminum alloy materials for cable, the aluminium alloy conductor of making by this aluminum alloy materials is compared with the copper conductor with equivalent electrical characteristic to have than high-flexibility with than low-repulsion and more be difficult for creep relaxation, connects and installs reliably thereby more easily carry out terminal.
Summary of the invention
The purpose of this invention is to provide a kind of aluminum alloy materials for cable, the aluminium alloy conductor of making by this aluminum alloy materials is compared with copper conductor to have than high-flexibility with than low-repulsion, with the installation that is adapted at different occasions be connected needs.
According to an aspect of the present invention, a kind of aluminum alloy materials for cable is provided, content by weight percentage, it comprises following component: content is the iron of 0.3%-1.0%, content is the silicon of 0.02%-0.2%, content is the copper of 0.1%-1.0%, and content is the boron of 0.001%-0.2%, aluminium and inevitable impurity.
More preferably, according to aluminum alloy materials provided by the invention, content by weight percentage, at least satisfy at least one in following constituent content scope, the content of iron mostly is 0.8% most, and the content of silicon mostly is 0.1% most, the content of boron mostly is 0.04% most, and the content of copper mostly is 0.15%-0.3% most.
More preferably, according to aluminum alloy materials provided by the invention, further comprise, content by weight percentage, content mostly are 0.05% magnesium and content most and mostly are most at least one in 0.05% zinc.Remove other element outside the above element, the content summation of other element mostly is 0.1% most, and the content of every kind of element in other element mostly is 0.03% most.
Embodiment
Embodiment 1
A kind of aluminum alloy materials,, content by weight percentage, it comprises following component: content is the iron of 0.3%-1.0%, and content is the silicon of 0.02%-0.2%, and content is the copper of 0.1%-1.0%, content is the boron of 0.001%-0.2%, aluminium and inevitable impurity.
The aluminium alloy conductor of this component has satisfied at annealed condition (O), and under hardening state (H14, H19), ANSI (ANSI) is to the machinery of conductor and the requirement of electrical characteristic.Aluminium alloy conductor in the present embodiment has following character:
Figure BDA0000123614100000021
Embodiment 2
More preferably, on the basis of embodiment 1, content by weight percentage, the content of iron mostly is 0.8% most.The content of silicon mostly is 0.1% most.The content of boron mostly is 0.04% most, and the content of copper mostly is 0.15%-0.3% most.
At first, have for use the aluminium alloy conductor that the aluminum alloy materials of such component is made, with it with the copper conductor with equivalent electrical characteristic and this aluminium alloy conductor during with identical bend radius equal angular, at any temperature, the required strength of the aluminium alloy conductor that uses above-mentioned aluminum alloy materials to make is all less than the required strength of crooked copper conductor.
Secondly, with this aluminium alloy conductor and copper conductor with equivalent electric property with identical bend radius equal angular after, the angle of this aluminium alloy conductor resilience is less than the angle of copper conductor resilience.
The 3rd, by test, the present inventor finds, uses the data of each index of the aluminium alloy conductor that above-mentioned aluminum alloy materials makes along with the variable quantity of variations in temperature, is significantly less than the respective change amount of the copper conductor with equivalent electrical characteristic.
Related data please see the following form, wherein, shown respectively in the time of 21 ℃, 0 ℃ ,-16 ℃, with the aluminium alloy conductor in the present embodiment and the copper conductor with equivalent electrical characteristic, from 0 ° of location bending to 90 ° position, be bent in the situation of 180 ° of positions more required bending moment, the spring back angle after power discharges and the ratio of copper conductor and this aluminium alloy conductor respective item from 90 ° of positions.Such as, at 21 ℃, with the aluminium alloy conductor in the present embodiment from 0 ° of needed moment in location bending to 90 ° position be will have the required moment of the crooked same degree of copper conductor of equivalent electrical characteristic 79%.
Figure BDA0000123614100000031
Although this table has only provided the data at 3 temperature.But those skilled in the art can know, along with temperature raises, the hardness of metal descends, and namely satisfy following rule: temperature is higher, and bending moment is less, and springback angle is less.So at any temperature, the aluminium alloy conductor that aluminum alloy materials provided by the invention is made is compared with the copper conductor with equivalent electrical characteristic, obviously has better flexural property.
Embodiment 3,
More preferably, on the basis of embodiment 1, content by weight percentage, aluminum alloy materials provided by the present invention further comprises: content mostly is 0.05% magnesium and content most and mostly is most 0.05% zinc.In addition, comprise also that preferably content mostly is 0.003% manganese most, content mostly is 0.002% chromium most, and content mostly is 0.008% titanium most, and content mostly is 0.03% gallium most, and content mostly is 0.004% vanadium most.Content mostly is 0.05% magnesium and content most and mostly is most at least one in 0.05% zinc.Remove other element outside the above element, the content summation of other element mostly is 0.1% most, and the content of every kind of element in other element mostly is 0.03% most.
Like this, by the further restriction to other elements, can further promote the bending property of the aluminium alloy conductor that this aluminum alloy materials makes, satisfy some higher requirement, such as, at specific low temperature, or in being limited in specifically spring back angle among a small circle.

Claims (9)

1. aluminum alloy materials that is used for cable, it is characterized in that, content by weight percentage, it comprises following component: content is the iron of 0.3%-1.0%, content is the silicon of 0.02%-0.2%, content is the copper of 0.1%-1.0%, and content is the boron of 0.001%-0.2%, aluminium and inevitable impurity.
2. aluminum alloy materials as claimed in claim 1, is characterized in that, content by weight percentage, and the content of iron mostly is 0.8% most.
3. aluminum alloy materials as claimed in claim 2, is characterized in that, content by weight percentage, and the content of silicon mostly is 0.1% most.
4. aluminum alloy materials as claimed in claim 3, is characterized in that, content by weight percentage, and the content of boron mostly is 0.04% most.
5. aluminum alloy materials as claimed in claim 4, is characterized in that, content by weight percentage, and the content of copper mostly is 0.15%-0.3% most.
6. aluminum alloy materials as claimed in claim 1, is characterized in that, further comprises, content by weight percentage, content mostly are 0.05% magnesium and content most and mostly are most at least one in 0.05% zinc.
7. aluminum alloy materials as claimed in claim 6, it is characterized in that, further comprise, content by weight percentage, content mostly is 0.003% manganese most, and content mostly is 0.002% chromium most, and content mostly is 0.008% titanium most, content mostly is 0.03% gallium most, and content mostly is at least one in 0.004% vanadium most.
8. aluminum alloy materials as claimed in claim 7, is characterized in that, further comprises, content, remove other element outside the above element by weight percentage, and the content summation of other element mostly is 0.1% most.
9. aluminum alloy materials as claimed in claim 8, is characterized in that, content by weight percentage, and the content of every kind of element in other element mostly is 0.03% most.
CN2011104345657A 2011-12-22 2011-12-22 Aluminum alloy material for cables Pending CN103177786A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103981399A (en) * 2014-04-23 2014-08-13 湖北加德科技股份有限公司 Aluminum alloy material used for making cable
CN105369077A (en) * 2015-11-27 2016-03-02 贵州航天风华精密设备有限公司 Aluminum alloy conductor material and preparation method thereof
CN105603276A (en) * 2016-01-27 2016-05-25 东莞佛亚铝业有限公司 Aluminum alloy material for cable and preparation method of aluminum alloy material
CN110310755A (en) * 2019-06-14 2019-10-08 广州凯恒特种电线电缆有限公司 A kind of creep resistance aluminium alloy conductor and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3647939A (en) * 1970-05-15 1972-03-07 Southwire Co Reinforced composite aluminum alloy conductor cable
CN1485455A (en) * 2002-09-25 2004-03-31 上海电缆研究所 Method for manufacturing non-heat treatment type aluminum alloy wire of high conductivity and heat resistance
CN101525710A (en) * 2009-03-23 2009-09-09 包头铝业有限公司 High temperature plastic aluminium alloy and preparation method thereof
CN102011035A (en) * 2010-12-04 2011-04-13 江苏南瑞淮胜电缆有限公司 Heat-resistant all aluminum alloy conductor and manufacturing method thereof
CN102222546A (en) * 2011-06-24 2011-10-19 航天电工技术有限公司 Interlocking type armored optical fiber composite low-voltage cable of creep-resistant aluminum alloy conductor
CN102222550A (en) * 2011-06-24 2011-10-19 航天电工技术有限公司 Manufacturing method of creeping-resisting aluminium alloy conductor interlocking armoring optical-fiber composite low-voltage cable
CN102268575A (en) * 2011-07-20 2011-12-07 安徽欣意电缆有限公司 Aluminum alloy material and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3647939A (en) * 1970-05-15 1972-03-07 Southwire Co Reinforced composite aluminum alloy conductor cable
CN1485455A (en) * 2002-09-25 2004-03-31 上海电缆研究所 Method for manufacturing non-heat treatment type aluminum alloy wire of high conductivity and heat resistance
CN101525710A (en) * 2009-03-23 2009-09-09 包头铝业有限公司 High temperature plastic aluminium alloy and preparation method thereof
CN102011035A (en) * 2010-12-04 2011-04-13 江苏南瑞淮胜电缆有限公司 Heat-resistant all aluminum alloy conductor and manufacturing method thereof
CN102222546A (en) * 2011-06-24 2011-10-19 航天电工技术有限公司 Interlocking type armored optical fiber composite low-voltage cable of creep-resistant aluminum alloy conductor
CN102222550A (en) * 2011-06-24 2011-10-19 航天电工技术有限公司 Manufacturing method of creeping-resisting aluminium alloy conductor interlocking armoring optical-fiber composite low-voltage cable
CN102268575A (en) * 2011-07-20 2011-12-07 安徽欣意电缆有限公司 Aluminum alloy material and preparation method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103981399A (en) * 2014-04-23 2014-08-13 湖北加德科技股份有限公司 Aluminum alloy material used for making cable
CN103981399B (en) * 2014-04-23 2017-10-27 湖北加德科技股份有限公司 Aluminum alloy materials for making cable
CN105369077A (en) * 2015-11-27 2016-03-02 贵州航天风华精密设备有限公司 Aluminum alloy conductor material and preparation method thereof
CN105603276A (en) * 2016-01-27 2016-05-25 东莞佛亚铝业有限公司 Aluminum alloy material for cable and preparation method of aluminum alloy material
CN110310755A (en) * 2019-06-14 2019-10-08 广州凯恒特种电线电缆有限公司 A kind of creep resistance aluminium alloy conductor and preparation method thereof
CN110310755B (en) * 2019-06-14 2022-10-25 广州凯恒特种电线电缆有限公司 Creep-resistant aluminum alloy conductor and preparation method thereof

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Address after: 300308, No. 251, fourteen West Road, Dongli Airport Logistics Development Zone, Tianjin

Applicant after: General (Tianjin) aluminum alloy products Co., Ltd.

Address before: 300308, No. 251, fourteen West Road, Dongli Airport Logistics Development Zone, Tianjin

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Free format text: CORRECT: APPLICANT; FROM: ALCAN (TIANJIN) ALLOY PRODUCTS CO., LTD. TO: TONGYONG (TIANJIN) ALUMINIUMALLOY PRODUCT CO., LTD.

C53 Correction of patent of invention or patent application
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Address after: 300308, No. 251, fourteen West Road, Dongli Airport Logistics Development Zone, Tianjin

Applicant after: General (Tianjin) alloy product Co., Ltd

Address before: 300308, No. 251, fourteen West Road, Dongli Airport Logistics Development Zone, Tianjin

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Application publication date: 20130626