CN103173708A - Automatic anchor rod hot-galvanizing system and using technology thereof - Google Patents
Automatic anchor rod hot-galvanizing system and using technology thereof Download PDFInfo
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- CN103173708A CN103173708A CN2013100918273A CN201310091827A CN103173708A CN 103173708 A CN103173708 A CN 103173708A CN 2013100918273 A CN2013100918273 A CN 2013100918273A CN 201310091827 A CN201310091827 A CN 201310091827A CN 103173708 A CN103173708 A CN 103173708A
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Abstract
The invention relates to an antiseptic treatment technology for anchor rod products in the technical field of slope protection and anchoring, and particularly relates to an automatic anchor rod hot-galvanizing device and a using technology thereof. The automatic anchor rod hot-galvanizing device comprises an automatic loading device, a galvanizing device, an automatic conveying device, a zinc slag removing device, a spray cooling device and an automatic blanking device, wherein the automatic loading device comprises a loading baking frame and an automatic ejection device, the galvanizing device comprises a ceramic zinc pot, a galvanizing rotary wheel, a zinc slag scraper, a rotary wheel support, an anti-falling frame and a pneumatic elastic rod, the automatic conveying device comprises a conveying support, a conveying roller, a conveying speed reducer and a conveying motor, the zinc slag removing device is arranged on the automatic conveying device, the automatic ejection device is matched with the galvanizing rotary wheel in place, and the pneumatic elastic rod is matched with the conveying roller in place. The automatic anchor rod hot-galvanizing system is reasonable in structure and convenient to use; and compared with the production efficiency of a conventional anchor rod hot-galvanizing manner, the production efficiency of the automatic anchor rod hot-galvanizing device is improved.
Description
Technical field
The present invention relates to the preservative treatment technology of the anchor pole product that uses in side slope protection and anchoring field, be specifically related to a kind of automatization anchor pole pot galvanize system and operation thereof.
Background technology
Along with the generally raising of every engineering to anchor pole requirement in work-ing life, anchor pole generally all need carry out rotproofing before use, and the pot galvanize operation is one of modal rotproofing mode; At present, owing to not having special-purpose anchor pole pot galvanize to process operation, so the pot galvanize of anchor pole still adopt to be traditional manual type be placed in the zinc pot zinc with anchor pole bathes, taking-up drains, cooling operation flow process.Its shortcoming is that 1. uncontrollable zinc layer net thickness 2. zinc coating thickness inhomogeneous 3. rough 4. easily bubble, grain raising and list edge 5. spiral thread on anchor bolt sections are long-pending zinc seriously, directly affect in the rockbolt installation process and being used in conjunction with of other accessories, have a strong impact on large 7. manual operations of quality product 6. zinc consumptions, inefficiency; 8. due to zinc pot temperature〉450 ℃, manual operation, potential safety hazard is very big; 9. zinc raw material vulnerable to pollution, affect zinc layer quality.
Summary of the invention
Defective and deficiency that the present invention exists in order to solve above-mentioned prior art provide a kind of and can obtain even zinc layer, automatization anchor pole pot galvanize system and operation thereof that galvanizing surface is smooth, safe and reliable.
Technical scheme of the present invention: a kind of automatization anchor pole pot galvanize system, comprise automatic charging device, galvanizing rig, automatic conveying device, remove cadmia device, spray cooling device and automatic blanking device, described automatic charging device comprises material loading baking rack and ejecting structure;
Described galvanizing rig comprises ceramic zinc boiler, zinc-plated runner, cadmia scraper plate, runner support, dropproof and pneumatic bomb bar;
Described automatic conveying device comprises ittransfer gantry, conveying roller, conveying speed reduction unit and carries motor;
The described cadmia device that removes is arranged on automatic conveying device, matches with the position of zinc-plated runner in the position of described ejecting structure, matches with the position of conveying roller in the position of described pneumatic elastic rod.
Preferably, the described cadmia device that removes comprises air compressor, pipeline, ring-type air knife, interior blowing cutter and clamping pressure roller, and described conveying roller and clamping pressure roller are complementary.
Preferably, described spray cooling device comprises spray header, spray piping and catch basin.
Preferably, described automatic blanking device comprises blanking motor, blanking speed reduction unit and turning device.
Preferably, this device also comprises gas barrier, and described gas barrier is connected with dropproof.
The operation of a kind of automatization anchor pole pot galvanize system, it comprises the steps:
(1) will be placed on the material loading baking rack through the processing anchor rod body of pre-treatment and dry;
(2) the processing anchor rod body after ejecting structure will be dried ejects;
(3) zinc-plated runner moves in the direction of the clock according to the speed of setting, and when zinc-plated runner goes to the material loading baking rack, swivel hook will eject anchor pole and tick, and fall in the runner groove;
(4) the processing anchor pole that falls into the runner groove is with runner uniform motion in the direction of the clock;
(5) the processing anchor pole moves in the zinc pot with runner, and through the time of setting, the processing anchor pole produces in the zinc pot, and processing anchor pole surface plates the zinc of respective thickness according to the zinc-plated time of design;
When (6) the processing anchor pole moved near blanking automatic conveying device support with runner, the pneumatic elastic rod that is arranged on the runner support was started working, and will process anchor pole and eject from the runner groove, processed anchor pole and fell on the conveying roller of automatic conveying device;
(7) conveying roller is by electric machine control, uniform motion, and the processing anchor pole by being arranged on the ring-type air knife on the conveying roller support, enters the gap between conveying roller and pressure roller along with conveying roller subsequently, by conveying roller and pressure roller clamping, at the uniform velocity moves;
(8) air compressor is delivered to the ring-type air knife with pressurized air by pipeline, is 360 degree directive anchor poles surperficial;
(9) after anchor pole completes by the ring-type air knife action that dezincifies, along with conveying roller passes through spray cooling device; Spray cooling device is lowered the temperature to anchor pole to the mode of the surperficial circulated sprinkling liquid of anchor pole by spray;
(10) through the anchor pole of cooling, finally be transported to the blanking position, Control of Induction Motors blanking turnover device carries out the blanking turnover action, and blanking action finishes, and anchor pole is loaded in prepositioned frame, and the anchor pole hot galvanizing process finishes.
Preferably, in described step (3) anchor pole by dropproof make, its in the runner rotation process 135 °---in 225 ° of position ranges, anchor pole can not break away from runner, falls in the zinc pot.
Preferably, when described dreg scraper moves in the zinc pot zinc liquid surface with runner speed, zinc liquid surface impurity is scraped from right to left.
Preferably, described processing anchor pole is twisted steel anchor rod or hollow bolt.
Apparatus structure of the present invention rationally, use safety, and the more traditional anchor pole pot galvanize of production efficiency mode had large increase, can realize that by technique of the present invention thickness of coating is even simultaneously, smooth bright and clean, thickness of coating is easy to control in tolerance zone; Spiral thread on anchor bolt Duan Wuji zinc has improved the anchor pole quality, has reduced the zinc consumption; The zinc layer is pollution-free, and zinc coat mass guarantees to some extent.
Description of drawings
Fig. 1 is front view of the present invention;
Fig. 2 is side-view of the present invention.
1. material loading baking racks 2 in figure, ejecting structure, 3. zinc-plated runner, 4. ceramic zinc boiler, 5. runner support, 6. dropproof, 7. conveying roller, 8. pneumatic elastic rod, 9. cadmia scraper plate, 10. ittransfer gantry, 11. ring-type air knives, 12. interior blowing cuttves, 13. air compressor, 14. clamping pressure rollers, 15. spray headers, 16. catch basins, 17. the conveying speed reduction unit, 18. carry motor, 19. blanking speed reduction units, 20. the blanking motor, 21. turning devices, 22. gas barrier.
Embodiment
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments, but be not limiting the scope of the invention.
As illustrated in fig. 1 and 2, a kind of automatization anchor pole pot galvanize system comprises automatic charging device, galvanizing rig, automatic conveying device, except cadmia device, spray cooling device and automatic blanking device,
Described automatic charging device comprises material loading baking rack 1 and ejecting structure 2;
Described galvanizing rig comprises ceramic zinc boiler 4, zinc-plated runner 3, cadmia scraper plate 9, runner support 5, dropproof 6 and pneumatic bomb bar 8;
Described automatic conveying device comprises ittransfer gantry 10, conveying roller 7, carries speed reduction unit 17 and carries motor 18;
The described cadmia device that removes is arranged on automatic conveying device, matches with the position of zinc-plated runner 3 in the position of described ejecting structure 2, matches with the position of conveying roller 7 in the position of described pneumatic elastic rod 8.
The described cadmia device that removes comprises air compressor 13, pipeline, ring-type air knife 11, interior blowing cutter 12 and clamping pressure roller 14, and described conveying roller 7 is complementary with clamping pressure roller 14.
Described spray cooling device comprises spray header 15, spray piping and catch basin 16.
Described automatic blanking device comprises blanking motor 20, blanking speed reduction unit 19 and turning device 21.
This device also comprises gas barrier 22, and described gas barrier 22 is connected with dropproof 6.
The twisted steel anchor rod body of rod through pre-treatment is placed on the material loading baking rack, and in waiting for galvanizing process, the high temperature in the zinc Pot devices can be dried twisted steel anchor rod, avoids the water on anchor pole to enter the zinc pot, zinc occurs quick-fried.The twisted steel anchor rod body of rod after ejecting structure will be dried ejects; Zinc-plated runner moves in the direction of the clock according to the speed of setting, and when zinc-plated runner goes to the material loading baking rack, swivel hook will eject anchor pole and tick, and fall in the runner groove; The twisted steel anchor rod that falls into runner is with runner uniform motion in the direction of the clock; Zinc-plated runner support is provided with dropproof of anchor pole, guarantees that anchor pole in the runner rotation process 135 °---in 225 ° of position ranges, anchor pole can not break away from runner, falls in the zinc pot.Runner is provided with some dreg scrapers, when dreg scraper moves in the zinc pot zinc liquid surface with runner speed, zinc liquid surface impurity can be scraped from right to left, guarantees that the anchor pole galvanizing process can not touch the impurity on zinc liquid surface.Simultaneously, zinc-plated zinc pot adopts ceramic zinc boiler, avoids metal essence in the metallic zinc pot to the pollution of zinc, has guaranteed the purity of zinc in the zinc pot; Twisted steel anchor rod moves in the zinc pot with runner, and through the time of setting, anchor pole produces in the zinc pot, and the anchor pole surface plates the zinc of respective thickness according to the zinc-plated time of design; When twisted steel anchor rod moved near blanking automatic conveying device support with runner, the pneumatic elastic rod that is arranged on the runner support was started working, and anchor pole is ejected from the runner groove, and anchor pole falls on the conveying roller of automatic conveying device; Conveying roller is by electric machine control, uniform motion; Twisted steel anchor rod by being arranged on the ring-type air knife on the conveying roller support, enters the gap between conveying roller and pressure roller along with conveying roller subsequently, by conveying roller and pressure roller clamping, at the uniform velocity moves; Air compressor is delivered to the ring-type air knife with pressurized air by pipeline, is 360 degree directive anchor poles surperficial; Because compressed air tunnel is heated in zinc pot bottom coiling process, therefore the pore ejection is high temperature gas flow, simultaneously, the anchor pole surface from the zinc pot out, the unnecessary zinc liquid in anchor pole surface still has quite high temperature, so can be blown off, reclaim, thereby obtain even, smooth galvanizing surface.After anchor pole completes by the ring-type air knife action that dezincifies, along with conveying roller passes through spray cooling device.Spray cooling device is lowered the temperature to anchor pole to the mode of the surperficial circulated sprinkling liquid of anchor pole by spray, and the near workman is operated of temperature can not produced the temperature of harm; Through the anchor pole of cooling, finally be transported to the blanking position, Control of Induction Motors blanking turnover device carries out the blanking turnover action, and blanking action finishes, and anchor pole is loaded in prepositioned frame, and the anchor pole hot galvanizing process finishes.
The hollow bolt body of rod through pre-treatment is placed on the material loading baking rack, and in waiting for galvanizing process, the high temperature in the zinc Pot devices can be dried hollow bolt, avoids the water on hollow bolt to enter the zinc pot, zinc occurs quick-fried.The hollow bolt body of rod after ejecting structure will be dried ejects; Zinc-plated runner moves in the direction of the clock according to the speed of setting, and when zinc-plated runner went to the material loading baking rack, the hollow bolt that swivel hook will eject was ticked, and fell in zinc-plated runner groove; The hollow bolt that falls into zinc-plated runner is with runner uniform motion in the direction of the clock; Zinc-plated runner support is provided with dropproof of hollow bolt, guarantees that hollow bolt in the runner rotation process 135 °---in 225 ° of position ranges, hollow bolt can not break away from runner, falls in the zinc pot.Runner is provided with some dreg scrapers, when dreg scraper moves in the zinc pot zinc liquid surface with runner speed, zinc liquid surface impurity can be scraped from right to left, guarantees that the hollow bolt galvanizing process can not touch the impurity on zinc liquid surface.Simultaneously, zinc-plated zinc pot adopts ceramic zinc boiler, avoids metal essence in the metallic zinc pot to the pollution of zinc, has guaranteed the purity of zinc in the zinc pot; Hollow bolt moves in the zinc pot with runner, and through the time of setting, hollow bolt produces in the zinc pot, and the hollow bolt surface plates the zinc of respective thickness according to the zinc-plated time of design; When anchor pole moved near blanking automatic conveying device support with runner, the pneumatic elastic rod that is arranged on the runner support was started working, and hollow bolt is ejected from the runner groove, and anchor pole falls on the conveying roller of automatic conveying device; Conveying roller is by electric machine control, uniform motion; By being arranged on the ring-type air knife on the conveying roller support, air compressor is delivered to the ring-type air knife with pressurized air by pipeline to hollow bolt along with conveying roller, is 360 degree directive anchor poles surperficial; Because compressed air tunnel is heated in zinc pot bottom coiling process, therefore the pore ejection is high temperature gas flow, simultaneously, hollow bolt just from the zinc pot out, the unnecessary zinc liquid in anchor pole surface still has quite high temperature, so can be blown off, reclaim, thereby obtain even, smooth galvanizing surface.Be positioned at ring-type air knife rear end on the conveying roller support and be provided with the location induction installation, when the location induction installation is sensed the hollow bolt front end, the temporary transient stop motion of conveying roller, the blowing cutter that is positioned at directly over the conveying roller support moves to the anchor pole leading portion under mechanical arm clamps, the anchor pole hollow cavity is carried out timing blow zinc, remove anchor pole inner chamber cadmia, prevent that the anchor pole inner chamber from stopping up; Interior blowing cutter uses high temperature compressed air equally, can effectively remove the inner chamber cadmia.In blow release after, interior blowing cutter resets under mechanical arm clamps again, conveying roller restarts, anchor pole is along with conveying roller passes through spray cooling device.Spray cooling device is lowered the temperature to anchor pole to the mode of the surperficial circulated sprinkling liquid of anchor pole by spray, and the near workman is operated of temperature can not produced the temperature of harm; Through the anchor pole of cooling, finally be transported to the blanking position, Control of Induction Motors blanking turnover device carries out the blanking turnover action, and blanking action finishes, and anchor pole is packed in prepositioned frame automatically, and the anchor pole hot galvanizing process finishes.
Apparatus structure of the present invention rationally, use safety, and the more traditional anchor pole pot galvanize of production efficiency mode had large increase, can realize that by technique of the present invention thickness of coating is even simultaneously, smooth bright and clean, thickness of coating is easy to control in tolerance zone; Spiral thread on anchor bolt Duan Wuji zinc has improved the anchor pole quality, has reduced the zinc consumption; The zinc layer is pollution-free, and zinc coat mass guarantees to some extent.
Claims (9)
1. automatization anchor pole pot galvanize system comprises automatic charging device, galvanizing rig, automatic conveying device, except cadmia device, spray cooling device and automatic blanking device, it is characterized in that:
Described automatic charging device comprises material loading baking rack and ejecting structure;
Described galvanizing rig comprises ceramic zinc boiler, zinc-plated runner, cadmia scraper plate, runner support, dropproof and pneumatic bomb bar;
Described automatic conveying device comprises ittransfer gantry, conveying roller, conveying speed reduction unit and carries motor;
The described cadmia device that removes is arranged on automatic conveying device, matches with the position of zinc-plated runner in the position of described ejecting structure, matches with the position of conveying roller in the position of described pneumatic elastic rod.
2. a kind of automatization anchor pole pot galvanize according to claim 1 system is characterized in that: describedly comprise air compressor, pipeline, ring-type air knife, interior blowing cutter and clamping pressure roller except the cadmia device, described conveying roller and clamping pressure roller are complementary.
3. a kind of automatization anchor pole pot galvanize according to claim 2 system, it is characterized in that: described spray cooling device comprises spray header, spray piping and catch basin.
4. a kind of automatization anchor pole pot galvanize according to claim 3 system, it is characterized in that: described automatic blanking device comprises blanking motor, blanking speed reduction unit and turning device.
5. any described a kind of automatization anchor pole pot galvanize system according to claim 1-4, it is characterized in that: this system also comprises gas barrier, described gas barrier is connected with dropproof.
6. the operation of automatization anchor pole pot galvanize according to claim 5 system, it is characterized in that: it comprises the steps:
(1) will be placed on the material loading baking rack through the processing anchor rod body of pre-treatment and dry;
(2) the processing anchor rod body after ejecting structure will be dried ejects;
(3) zinc-plated runner moves in the direction of the clock according to the speed of setting, and when zinc-plated runner goes to the material loading baking rack, swivel hook will eject anchor pole and tick, and fall in the runner groove;
(4) the processing anchor pole that falls into the runner groove is with runner uniform motion in the direction of the clock;
(5) the processing anchor pole moves in the zinc pot with runner, and through the time of setting, the processing anchor pole produces in the zinc pot, and processing anchor pole surface plates the zinc of respective thickness according to the zinc-plated time of design;
When (6) the processing anchor pole moved near blanking automatic conveying device support with runner, the pneumatic elastic rod that is arranged on the runner support was started working, and will process anchor pole and eject from the runner groove, processed anchor pole and fell on the conveying roller of automatic conveying device;
(7) conveying roller is by electric machine control, uniform motion, and the processing anchor pole by being arranged on the ring-type air knife on the conveying roller support, enters the gap between conveying roller and pressure roller along with conveying roller subsequently, by conveying roller and pressure roller clamping, at the uniform velocity moves;
(8) air compressor is delivered to the ring-type air knife with pressurized air by pipeline, is 360 degree directive anchor poles surperficial;
(9) after anchor pole completes by the ring-type air knife action that dezincifies, along with conveying roller passes through spray cooling device; Spray cooling device is lowered the temperature to anchor pole to the mode of the surperficial circulated sprinkling liquid of anchor pole by spray;
(10) through the anchor pole of cooling, finally be transported to the blanking position, Control of Induction Motors blanking turnover device carries out the blanking turnover action, and blanking action finishes, and anchor pole is loaded in prepositioned frame, and the anchor pole hot galvanizing process finishes.
7. operation according to claim 6 is characterized in that: in described step (3) anchor pole by dropproof make, its in the runner rotation process 135 °---in 225 ° of position ranges, anchor pole can not break away from runner, falls in the zinc pot.
8. operation according to claim 6 is characterized in that: when described dreg scraper moves in the zinc pot zinc liquid surface with runner speed, zinc liquid surface impurity is scraped from right to left.
9. operation according to claim 6, it is characterized in that: described processing anchor pole is twisted steel anchor rod or hollow bolt.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310091827.3A CN103173708B (en) | 2013-03-21 | 2013-03-21 | Automatic anchor rod hot-galvanizing system and using technology thereof |
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| CN201310091827.3A CN103173708B (en) | 2013-03-21 | 2013-03-21 | Automatic anchor rod hot-galvanizing system and using technology thereof |
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| CN103173708A true CN103173708A (en) | 2013-06-26 |
| CN103173708B CN103173708B (en) | 2014-12-17 |
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Cited By (4)
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| CN105177487A (en) * | 2015-10-12 | 2015-12-23 | 济南玫德铸造有限公司 | Malleable cast iron pipe fitting galvanizing system |
| CN108441803A (en) * | 2018-05-31 | 2018-08-24 | 海宁市硖石迅奇科技信息咨询服务部 | A kind of full-automatic long rod workpieces galvanization production line |
| CN108950446A (en) * | 2018-07-12 | 2018-12-07 | 平顶山学院 | A kind of fine arts galvanizing system and its technique |
| CN109825788A (en) * | 2019-03-28 | 2019-05-31 | 洛阳鼎瑞节能科技有限公司 | A kind of closed heat exchange module galvanizing method of large size |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105177487A (en) * | 2015-10-12 | 2015-12-23 | 济南玫德铸造有限公司 | Malleable cast iron pipe fitting galvanizing system |
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| CN109825788A (en) * | 2019-03-28 | 2019-05-31 | 洛阳鼎瑞节能科技有限公司 | A kind of closed heat exchange module galvanizing method of large size |
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| CN103173708B (en) | 2014-12-17 |
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