CN104525597B - For the coating device and using method of steel strand wires steel wire wire drawing - Google Patents
For the coating device and using method of steel strand wires steel wire wire drawing Download PDFInfo
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- CN104525597B CN104525597B CN201510020138.2A CN201510020138A CN104525597B CN 104525597 B CN104525597 B CN 104525597B CN 201510020138 A CN201510020138 A CN 201510020138A CN 104525597 B CN104525597 B CN 104525597B
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- wire rod
- wire
- casing
- film
- coating device
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Abstract
The present invention relates to a kind of coating device for steel strand wires steel wire wire drawing, including casing, wiper mechanism and film mechanism, dividing plate is installed, so as to casing is divided into wiper mechanism and the film mechanism positioned at leading-out terminal on the right side of the casing positioned at left incoming line end in the casing.The molecule on wire rod surface can be removed totally by water under high pressure, be that good basis is established in follow-up film work；Wire rod is after coating device; wire rod surface is made to form protecting film; the effect of the protecting film is during wire rod drawing, protect its surface not scratch; and one layer of attachment agent carrier of wire rod surface even application is made, the coating of adhesive agent is loose porous, with coarse surface; it is extremely strong with the adhesive ability of Dry-powder Lubricant; thus reduce the frictional force between wire rod and mould, reduce pulling capacity, reduce energy consumption, improve the life-span of mould.Attachment agent carrier is physical absorption, and has the characteristics of simple to operate, process time is short, and adhesive agent aboundresources, price are low.
Description
Technical field
The invention belongs to steel strand wires Production for Steel Wire processing technique field, especially a kind of painting for steel strand wires steel wire wire drawing
Film device and using method.
Background technology
Steel wire wire drawing refers to that wire rod raw material, through operations such as pickling, phosphatization, drawing, take-ups, carries out one or many therebetween
Drawing so as to reach a kind of process meanses of aimed dia.Current steel wire wire drawing production system includes actinobacillus device, pickling
, during production and processing, there is low wire rod unwrapping wire efficiency and easy knotting, acid solution in device, wire-drawing frame, take-up etc.
The problems such as exhaust emission environment.
In addition, wire rod is during drawing, the radial compressive stress being subject in deformed area is very big, wherein there is two peaks
Value, one at die orifice, another is going out at die orifice, as the wire rod surface after pickling is difficult to adhere to dry powder lubrication
Agent, increases the frictional force between wire rod and wire-drawing die, increases pulling capacity, increases energy consumption, reduces the mold use life-span.
It is in order to solve the above problems, elongated before drawing to apply one layer of Lubrication carrier on wire rod surface, there is no this layer of Lubrication carrier, it is smooth
Wire rod be difficult powdery Dry-powder Lubricant is brought in mould.For Lubrication carrier, it is desirable to which it is firmly combined with wire rod,
Can deform with wire rod together into after deformed area, it is impossible to form hard crisp granule.In traditional production system, generally using pulverized limestone
Used as Lubrication carrier, but pulverized limestone is solids suspension, needs Jing often to stir and could keep uniform, and the size of granule
Then the adhesiveness of Lubrication carrier is had a significant impact, and during drawing, produces substantial amounts of lime dust serious harm operating worker
Health.
The problems referred to above have had a strong impact on the quality and production efficiency of steel wire.
Jing is retrieved, and finds a patent documentation related to this patent content, the China of Publication No. CN102773277A
Patent, the patent provides a kind of steel wire system for drawing, including the pay off rack, wire-management device, single line epithelium device for setting gradually,
Online epithelium baking oven, wire drawing machine, take-up stand, the wire-management device, single line epithelium device, online epithelium baking oven, wire drawing machine, take-up
Frame is controlled by electric cabinet connection.The problem that the system is present is：Pay off rack is barrel configuration, it is impossible to realize continuing unwrapping wire,
Have impact on the work efficiency of whole system；The oxide layer on wire rod surface is removed by pickling mode, except discharging waste liquor contamination ring
Overseas, acid solution can be also penetrated into inside wire rod, destroy the molecular structure of wire rod, greatly reduce the toughness of steel wire after drawing,
Intensity；Speed in per pass wire rod wire-drawing process is unadjustable, affects the drawing quality of steel wire.
By contrast, present patent application has dramatically different in technical scheme with which.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, there is provided a kind of film for steel strand wires steel wire wire drawing is filled
Put and using method, the system conveying wire rod is steady, safe efficient, and wire rod unwrapping wire efficiency high does not knot；By coating device
One layer of the even application attachment agent carrier on wire rod surface, can strong absorption Dry-powder Lubricant, reduce between wire rod and mould
Frictional force, reduce pulling capacity, reduce energy consumption, improve the life-span of mould.
What the solution of the present invention was realized in：
A kind of coating device for steel strand wires steel wire wire drawing, including casing, wiper mechanism and film mechanism, the casing
Interior installation dividing plate, so as to casing is divided into wiper mechanism and the painting positioned at leading-out terminal on the right side of the casing positioned at left incoming line end
Film mechanism；
The wiper mechanism includes spray water with high pressure component, sewage draining exit and overfall, and the sewage draining exit is arranged on casing front end
The bottom in face, the overfall are arranged on casing front end face top, and the component that sprays water with high pressure is installed in the left side of dividing plate；
The film mechanism includes reservoir, film groove and air blowing component, and the bottom of the casing is storage adhesive agent
The reservoir of solution, installs film groove in the casing above the reservoir, to should the tank outlet side wall of film groove install and blow
Pneumatic module.
And, the component that sprays water with high pressure includes sleeve pipe and water inlet pipe, is formed with what is passed through for wire rod in the middle part of the sleeve pipe
Through hole, the left end of the sleeve pipe are formed with multiple apopores that inward slant and circumference uniform distribution are arranged, and are formed with the right side of described sleeve pipe
Annular housing connect with water inlet pipe.
And, the angle between the apopore and axis is 45 degree.
And, the reservoir bottom even is provided with heating rod；The film groove is by transverse slat and a pair perpendicular baffle groups
Into the transverse slat is horizontally arranged in the casing above reservoir, and the forward and backward two ends of the transverse slat are packed in wall box respectively
Together, the left and right two ends of the transverse slat are vertically fixedly mounted with perpendicular baffle plate, and the top of each perpendicular baffle plate is formed with the U-type groove for accommodating wire rod,
To should film groove casing rear wall be formed with for attachment agent solution enter inlet.
And, the air blowing component includes sleeve pipe, inner tube and air pump, and said inner tube is coaxially inlaid in sleeve pipe, and this is interior
Pipe circumference uniform distribution is formed with multigroup pore inclined to film groove side, and the annular housing being formed with the pore and described sleeve pipe connects
Logical, every group of pore is that four and circumference are staggered, described sleeve pipe bottom radially installed valve.
And, a diameter of 1.5-2.5mm of the pore.
And, a hot-air blower is installed in the top connection of the coating device.
A kind of using method step of the coating device for steel strand wires steel wire wire drawing is as follows：
Step one, after wire rod enters wiper mechanism, wire rod surface clean is clean by the component that sprays water with high pressure, hydraulic pressure is
0.3-0.4Mp；
Step 2, being surface-treated clean wire rod carries out coating problems in film mechanism, is contained with attached in reservoir
Agent saturated solution, temperature 62-70 DEG C makes wire rod surface apply one layer of attachment agent solution；
Step 3, is uniformly attached to wire rod surface by agent solution is adhered to by air blowing component.
And, in the step 2, temperature is 65 DEG C；In the step 3, the air pressure of air blowing component is 0.4MPa.
Advantages of the present invention and good effect are：
The molecule on wire rod surface can be removed totally by water under high pressure, be that good basis is established in follow-up film work；Disk
Bar makes wire rod surface form protecting film after coating device, and the effect of the protecting film is to protect during wire rod drawing
Protect its surface not scratch, and make one layer of attachment agent carrier of wire rod surface even application, the coating of adhesive agent is loose porous, has
Coarse surface, it is extremely strong with the adhesive ability of Dry-powder Lubricant, thus reduce the frictional force between wire rod and mould, reduce drawing
Power, reduction energy consumption, improve the life-span of mould.Meanwhile, high temperature, high pressure are formed in drawing process between wire rod and mould, is made
Adhesive agent is melted, and the adhesive agent of wire rod melt surface state is easy to bond with Dry-powder Lubricant.Further, attachment agent carrier is thing
Reason absorption, and there is the characteristics of simple to operate, process time is short, and also adhesive agent aboundresources, price are low.
Description of the drawings
Fig. 1 is the front view (broken section) of the present invention；
Fig. 2 is the B-B direction sectional view of Fig. 1；
Fig. 3 is the I portions enlarged drawing of Fig. 1；
Fig. 4 is II portions enlarged drawing in Fig. 1；
Fig. 5 is the structural representation of inner tube in Fig. 4.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings and by specific embodiment.
A kind of coating device for steel strand wires steel wire wire drawing, as shown in Figure 1 and Figure 2, including casing 1, wiper mechanism and
Dividing plate 2 is installed, so as to casing is divided into positioned at the wiper mechanism at left incoming line end and positioned at the case in film mechanism, the casing
The film mechanism of leading-out terminal on the right side of body.
First, the wiper mechanism includes spray water with high pressure component, sewage draining exit 9 and overfall 10, and the sewage draining exit is arranged on case
The bottom of body front end face, the overfall are arranged on casing front end face top, and the component that sprays water with high pressure is installed in the left side of dividing plate.Institute
The structure of the component that sprays water with high pressure is stated as shown in figure 3, including sleeve pipe 11 and water inlet pipe 12, being formed with the middle part of the sleeve pipe for wire rod A
The through hole for passing through, the left end of the sleeve pipe are formed with four apopores 13 that inward slant and circumference uniform distribution are arranged, the apopore
Angle between axis is 45 degree, and the annular housing being formed with the right side of described sleeve pipe is connected with water inlet pipe, by water pump (in figure not
Illustrate) water under high pressure is delivered in annular housing, by apopore high pressure rinse wire rod surface.By high-pressure wash, further
The molecule of static electrification is removed, is that the film of next step lays a good foundation.
2nd, the film mechanism includes reservoir, film groove and air blowing component 7, and the bottom of the casing is attached for storage
The reservoir of agent solution, film groove be installed in the casing above the reservoir, to should film groove tank outlet side wall peace
Dress air blowing component.
The reservoir bottom even is provided with heating rod 8, it is therefore an objective to which the attachment agent solution to holding in the reservoir enters
Row is fully heated, and to meet the requirement of wire rod film temperature, film temperature is typically between 60-70 degree.The film groove is by horizontal stroke
Plate 4 and a pair perpendicular baffle plates 6 are constituted, and the transverse slat is horizontally arranged in the casing above reservoir, the forward and backward two ends of the transverse slat
It is solidly installed with wall box respectively, the left and right two ends of the transverse slat are vertically fixedly mounted with perpendicular baffle plate, and the top of each perpendicular baffle plate is equal
Be formed with accommodate wire rod U-type groove, to should film groove casing rear wall be formed with for attachment agent solution enter inlet 5.Institute
The structure of air blowing component is stated as shown in figure 4, including sleeve pipe 14, inner tube 15 and air pump (not shown), said inner tube is coaxial
It is inlaid in sleeve pipe, the inner tube circumference uniform distribution is formed with two groups of pores 16 inclined to film groove side, the pore and described sleeve pipe
The annular housing connection being inside formed with, the inclination angle beta of the pore is 60 degree, and every group of pore is four and circumference staggered row
Row, as shown in figure 5, a diameter of 1.5-2.5mm of pore, selects suitable numerical value, institute according to the diameter and Trace speed of wire rod
State sleeve bottom radially installed valve 17.A hot-air blower 3 is installed in the top connection of the coating device, and its effect is filled to film
Put inside and blow hot blast, it is ensured that apply the temperature of membrane process.
The operation principle of the coating device is：
Wire rod initially enters the molecule that static electrification is removed in wiper mechanism, is that the film of next step establishes good base
Plinth；Wire rod after flushing is entered in coating mechanism, the adhesive agent saturation that will be located in reservoir by pump housing (not shown)
Solution is pumped in film groove, so as to wire rod is soaked by inlet, after adhesive agent saturated solution is filled with film groove, attached
Agent saturated solution to flow out in reservoir by the U-type groove that two perpendicular baffle plates are formed with, in Fig. 1, Fig. 2, the direction of arrow is attached
The flow direction of agent solution, the adhesive agent saturated solution after being heated is pumped in film groove again, thus achieve adhesive agent and satisfy
With the circulation of solution, when surface soak moistening wire rod through air blowing component when, will be the adhesive agent on wire rod surface molten by air pump
Liquid strength blows the surface for applying and being uniformly wrapped in wire rod, and the effect of air blowing component is to prevent adhesive agent solution drips from affecting film effect
Really, then entering back into lower road drying unit carries out drying and processing.
A kind of using method of the coating device for steel strand wires steel wire wire drawing is：
Step one, after wire rod enters wiper mechanism, wire rod surface clean is clean by the component that sprays water with high pressure, hydraulic pressure is
0.3-0.4Mp；
Step 2, being surface-treated clean wire rod carries out coating problems in film mechanism, is contained with attached in reservoir
Agent saturated solution, temperature 62-70 DEG C, makes wire rod surface apply one layer of attachment agent solution by preferably 65 DEG C；
Step 3, is uniformly attached to wire rod surface by agent solution is adhered to by air blowing component, and the air pressure of air blowing component is
0.4MPa。
It is emphasized that embodiment of the present invention is illustrative, rather than it is determinate, therefore present invention bag
The embodiment for being not limited to described in specific embodiment is included, it is every by those skilled in the art's technology according to the present invention scheme
The other embodiment for drawing, also belongs to the scope of protection of the invention.
Claims (7)
1. a kind of coating device for steel strand wires steel wire wire drawing, it is characterised in that：Including casing, wiper mechanism and film applicator
Dividing plate is installed, so as to casing is divided into positioned at the wiper mechanism at left incoming line end and on the right side of the casing in structure, the casing
The film mechanism of leading-out terminal；
The wiper mechanism includes spray water with high pressure component, sewage draining exit and overfall, and the sewage draining exit is arranged on casing front end face
Bottom, the overfall are arranged on casing front end face top, and the component that sprays water with high pressure is installed in the left side of dividing plate；
The film mechanism includes reservoir, film groove and air blowing component, and the bottom of the casing is storage attachment agent solution
Reservoir, film groove is installed in the casing above the reservoir, to should the tank outlet side wall of film groove air blowing group is installed
Part；
The component that sprays water with high pressure includes sleeve pipe and water inlet pipe, and the through hole passed through for wire rod is formed with the middle part of the sleeve pipe, the set
The left end of pipe is formed with multiple apopores that inward slant and circumference uniform distribution are arranged, the annular housing being formed with the right side of described sleeve pipe
Connect with water inlet pipe；
The air blowing component includes sleeve pipe, inner tube and air pump, and said inner tube is coaxially inlaid in sleeve pipe, the inner tube circumference uniform distribution
Multigroup pore inclined to film groove side is formed with, the pore is connected with the annular housing being formed with described sleeve pipe, every group of pore
It is that four and circumference are staggered, described sleeve pipe bottom radially installed valve.
2. the coating device for steel strand wires steel wire wire drawing according to claim 1, it is characterised in that：The apopore with
Angle between axis is 45 degree.
3. the coating device for steel strand wires steel wire wire drawing according to claim 1, it is characterised in that：The reservoir bottom
Portion is uniformly provided with heating rod；The film groove is made up of transverse slat and a pair perpendicular baffle plates, and the transverse slat is horizontally arranged at liquid storage
In casing above groove, the forward and backward two ends of the transverse slat are solidly installed with wall box respectively, and the left and right two ends of the transverse slat are equal
Vertically be fixedly mounted with perpendicular baffle plate, the top of each perpendicular baffle plate is formed with the U-type groove for accommodating wire rod, to should film groove casing rear wall
It is formed with the inlet entered for attachment agent solution.
4. the coating device for steel strand wires steel wire wire drawing according to claim 1, it is characterised in that：The pore it is straight
Footpath is 1.5-2.5mm.
5. the coating device for steel strand wires steel wire wire drawing according to claim 1, it is characterised in that：The coating device
Top connection install a hot-air blower.
6. a kind of using method of the coating device for steel strand wires steel wire wire drawing as described in any one of claim 1 to 5, its
It is characterised by：Step is as follows：
Step one, after wire rod enters wiper mechanism, wire rod surface clean is clean by the component that sprays water with high pressure, hydraulic pressure is 0.3-
0.4Mp；
Step 2, being surface-treated clean wire rod carries out coating problems in film mechanism, and adhesive agent is contained with reservoir
Saturated solution, temperature 62-70 DEG C make wire rod surface apply one layer of attachment agent solution；
Step 3, is uniformly attached to wire rod surface by agent solution is adhered to by air blowing component.
7. the using method of the coating device for steel strand wires steel wire wire drawing according to claim 6, it is characterised in that：Institute
In stating step 2, temperature is 65 DEG C；In the step 3, the air pressure of air blowing component is 0.4MPa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510020138.2A CN104525597B (en) | 2015-01-15 | 2015-01-15 | For the coating device and using method of steel strand wires steel wire wire drawing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510020138.2A CN104525597B (en) | 2015-01-15 | 2015-01-15 | For the coating device and using method of steel strand wires steel wire wire drawing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104525597A CN104525597A (en) | 2015-04-22 |
| CN104525597B true CN104525597B (en) | 2017-03-29 |
Family
ID=52841328
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510020138.2A Expired - Fee Related CN104525597B (en) | 2015-01-15 | 2015-01-15 | For the coating device and using method of steel strand wires steel wire wire drawing |
Country Status (1)
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| CN (1) | CN104525597B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104896285A (en) * | 2015-06-11 | 2015-09-09 | 安庆市华鑫重工股份有限公司 | Steel wire rope lubrication air dryer |
| CN106947966A (en) * | 2017-03-13 | 2017-07-14 | 江苏伟建工具科技有限公司 | A kind of high-speed steel Metal Surface Phosphate Treating Area pressed from both sides with overlay film |
| CN107597867A (en) * | 2017-10-21 | 2018-01-19 | 南京同旺铝业有限公司 | A kind of filter element in aluminium wire wire-drawing shape in oiling mechanism |
| CN110586411A (en) * | 2019-09-18 | 2019-12-20 | 江苏兴达钢帘线股份有限公司 | Solution tank control device for steel cord continuous operation line |
| CN114472584B (en) * | 2022-01-15 | 2023-07-25 | 马鞍山法尔盛科技有限公司 | Film coating device for wire drawing of steel strand wires |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE512758A (en) * | 1951-07-13 | |||
| SE469267B (en) * | 1991-07-01 | 1993-06-14 | Candor Sweden Ab | Surface treatment device, whereby a medium under pressure is aimed at a continuous material web in a cavity |
| CN201200957Y (en) * | 2008-05-30 | 2009-03-04 | 江阴祥瑞不锈钢精线有限公司 | On-line film coating device for continuous drawing of metal lines without drying device |
| CN203495502U (en) * | 2013-10-16 | 2014-03-26 | 山东开泰工业科技有限公司 | Production line for steel wire cut shots high in rigidity and long in service life |
| CN204396501U (en) * | 2015-01-15 | 2015-06-17 | 天津日吉科技有限公司 | A kind of coating device for the wire drawing of steel strand wires steel wire |
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2015
- 2015-01-15 CN CN201510020138.2A patent/CN104525597B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN104525597A (en) | 2015-04-22 |
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Granted publication date: 20170329 Termination date: 20200115 |