CN104525591B - A kind of steel strand wires steel wire wire drawing production system and production technology - Google Patents

A kind of steel strand wires steel wire wire drawing production system and production technology Download PDF

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Publication number
CN104525591B
CN104525591B CN201510020139.7A CN201510020139A CN104525591B CN 104525591 B CN104525591 B CN 104525591B CN 201510020139 A CN201510020139 A CN 201510020139A CN 104525591 B CN104525591 B CN 104525591B
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China
Prior art keywords
wire rod
casing
wire
brush wheel
assembly
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CN201510020139.7A
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CN104525591A (en
Inventor
康树军
张建国
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TIANJIN RIJI TECHNOLOGY Co Ltd
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TIANJIN RIJI TECHNOLOGY Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/02Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
    • B21C1/04Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums with two or more dies operating in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C19/00Devices for straightening wire or like work combined with or specially adapted for use in connection with drawing or winding machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C43/00Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
    • B21C43/02Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C43/00Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
    • B21C43/02Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
    • B21C43/04Devices for de-scaling wire or like flexible work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C9/00Cooling, heating or lubricating drawing material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)

Abstract

The present invention relates to a kind of steel strand wires steel wire wire drawing production system, including the pay off rack set gradually, reason coil holder, straightening guider, physics hulling device, rust cleaning sanding apparatus, coating device, drying unit, multiple tracks draw-off gear and take-up stand;Described rust cleaning sanding apparatus includes casing, installs a pair vertical brush wheel assembly and a pair horizontal brush wheel assembly in casing, and the brush wheel of this vertical brush wheel assembly and horizontal brush wheel assembly is driven by motor, and the leading-out terminal on the right side of described casing installs dust collection mechanism;Described coating device includes casing, wiper mechanism and film mechanism, installs dividing plate in described casing, and casing is divided into the wiper mechanism being positioned at left incoming line end and the film mechanism being positioned at leading-out terminal on the right side of this casing by this dividing plate.Present configuration is simple, design science is reasonable, and system is run safe efficient, stable, not only increases the quality of steel wire, also improves production efficiency simultaneously.

Description

A kind of steel strand wires steel wire wire drawing production system and production technology
Technical field
The invention belongs to steel strand wires Production for Steel Wire processing technique field, especially a kind of steel strand wires steel wire wire drawing production system and production technology.
Background technology
Steel wire wire drawing refers to that wire rod raw material, through operations such as overpickling, phosphatization, drawing, take-ups, carries out the drawing of one or many so that it is reach a kind of process means of aimed dia therebetween.Current steel wire wire drawing production system includes actinobacillus device, acid dip pickle, wire-drawing frame, take-up etc., during production and processing, has that wire rod unwrapping wire weak effect is low and the problem such as easy knotting, acid solution exhaust emission environment.
Additionally, wire rod is during drawing, the radial compressive stress being subject in deformed area is very big, wherein has two peak values, and one is entering at die orifice, another is going out at die orifice, owing to the wire rod surface after overpickling is difficult to attachment Dry-powder Lubricant, increases the frictional force between wire rod and wire-drawing die, increase pulling capacity, increase energy consumption, reduce the mold use life-span.In order to solve the problems referred to above, elongated before drawing do not have this layer of Lubrication carrier at one layer of Lubrication carrier of wire rod surface coating, and smooth wire rod is difficult to be brought in mould powdery dry powder lubricant.For Lubrication carrier, it is desirable to it is firmly combined with wire rod, can be with wire rod together deformation after entering deformed area, it is impossible to form hard crisp granule.In traditional production system, generally use pulverized limestone as Lubrication carrier, but pulverized limestone is solids suspension, need often stirring could keep uniform, the adhesiveness of Lubrication carrier is then had a significant impact by the size of granule, and produces the substantial amounts of lime dust serious harm health of operating worker during drawing.
The problems referred to above have had a strong impact on quality and the production efficiency of steel wire.
Through retrieval, find a patent documentation relevant to this patent content, the Chinese patent of Publication No. CN102773277A, the patent provides a kind of steel wire system for drawing, including the pay off rack set gradually, wire-management device, single line epithelium device, online epithelium baking oven, wire drawing machine, take-up stand, described wire-management device, single line epithelium device, online epithelium baking oven, wire drawing machine, take-up stand all connect control by electric cabinet.The problem that this system exists is: pay off rack is barrel configuration, it is impossible to realizes continuing unwrapping wire, have impact on the work efficiency of whole system;Removed the oxide layer on wire rod surface by pickling mode, in addition to discharge waste liquor contamination environment, acid solution also can penetrate into inside wire rod, destroys the molecular structure of wire rod, produces Hydrogen Brittleness Phenomena, affects the mechanical properties, greatly reduce the toughness of steel wire, intensity after drawing;Speed in per pass wire rod wire-drawing process is unadjustable, affects the drawing quality of steel wire.
By contrast, present patent application has dramatically different with it in technical scheme.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of steel strand wires steel wire wire drawing production system and production technology, this system conveying wire rod is steady, safe efficient, and wire rod unwrapping wire efficiency is high, does not ties a knot;Use physics rust removal method, can thoroughly remove the oxide layer on wire rod surface;By at one layer of Lubrication carrier of wire rod surface even application, can strong absorption Dry-powder Lubricant, reduce the frictional force between wire rod and mould, reduce pulling capacity, reduce energy consumption, improve the life-span of mould.
The solution of the present invention is achieved in that
A kind of steel strand wires steel wire wire drawing production system, including the pay off rack set gradually, reason coil holder, straightening guider, physics hulling device, rust cleaning sanding apparatus, coating device, drying unit, multiple tracks draw-off gear and take-up stand;
Described rust cleaning sanding apparatus includes casing, installs a pair vertical brush wheel assembly and a pair horizontal brush wheel assembly in casing, and the brush wheel of this vertical brush wheel assembly and horizontal brush wheel assembly is driven by motor, and the leading-out terminal on the right side of described casing installs dust collection mechanism;
Described coating device includes casing, wiper mechanism and film mechanism, installs dividing plate in described casing, and casing is divided into the wiper mechanism being positioned at left incoming line end and the film mechanism being positioned at leading-out terminal on the right side of this casing by this dividing plate;
Wiper mechanism in described coating device includes spray water with high pressure assembly, sewage draining exit and overfall, and this sewage draining exit is arranged on the bottom of casing front end face, and this overfall is arranged on casing front end face top, and this assembly that sprays water with high pressure is arranged on the left side of dividing plate;
The described assembly that sprays water with high pressure includes sleeve pipe and water inlet pipe, the middle part of this sleeve pipe is coaxially shaped with the through hole passed through for wire rod, the left end of this sleeve pipe is shaped with and slopes inwardly and multiple apopores of circumference uniform distribution setting, angle between this apopore and axis is 45 degree, and the annular housing being shaped with on the right side of described sleeve pipe connects with water inlet pipe.
And, the horizontal brush wheel assembly in described rust cleaning sanding apparatus includes that horizontal brush wheel, axle sleeve, swash plate, fixed plate and motor, described fixed plate are arranged on the dividing plate in casing, and this fixed plate is shaped with the rectangular channel slided for brush wheel;Described brush wheel is arranged in the rectangular channel of fixed plate by axle sleeve, and swash plate is radially installed in this axle sleeve side, makes brush wheel be obliquely installed by the installation of swash plate, and this swash plate is linked together with sleeve thread by connecting rod.
And, the box bottom of described rust cleaning sanding apparatus is made up of four bottom surfaces tilted, these four bottom surface connection chip removal mouths;
The casing chamber door of described rust cleaning sanding apparatus is upper-turn-type structure, and atmospheric pressure pole is installed in the both sides of this chamber door.
And, the dust collection mechanism of described rust cleaning sanding apparatus includes rectangular housing and induced-draught fan, and this rectangular housing and induced-draught fan are connected by connecting cylinder and be installed together, and the front end of described rectangular housing and bottom are fixedly mounted with multiple fresh air inlet respectively.
And, film mechanism in described coating device includes reservoir, film groove and air blowing assembly, the bottom of described casing is the reservoir depositing adhesive agent solution, installs film groove in the casing above this reservoir, to the tank outlet sidewall of film groove installing air blowing assembly;
Bottom described reservoir, heating rod is installed, described film groove is erected baffle plate by transverse slat and a pair and forms, described transverse slat is horizontally arranged in the casing above reservoir, the forward and backward two ends of this transverse slat are solidly installed with wall box respectively, the left and right two ends of this transverse slat are the most vertically fixedly mounted with perpendicular baffle plate, the top of each perpendicular baffle plate is all shaped with the U-type groove accommodating wire rod, to the casing rear wall of film groove being shaped with the inlet entered for adhesive agent solution;
Described air blowing assembly includes sleeve pipe, inner tube and air pump, said inner tube is coaxially inlaid in sleeve pipe, this inner tube circumference uniform distribution is shaped with two groups of pores to film groove lopsidedness, this pore connects with the annular housing being shaped with in described sleeve pipe, often group pore is multiple and circumference is staggered, and described sleeve bottom radially installs valve.
And, the angle of inclination of described pore is 60 degree, a diameter of 1.5-2.5mm of this pore.
And, described physics hulling device includes casing, rotating disk, pinch roller, Dao Zhi mechanism, straight assembly is led in vertical adjustment and horizontal adjustment leads straight assembly, Dao Zhi mechanism is installed in end of incoming cables outside described casing, in the casing of Dao Zhi mechanism, rotating disk is installed in left side, this rotating disk is driven by being arranged on motor outside after casing, in this rotating disk, horizontal symmetry installs a pair pinch roller, to should rotating disk left, it is respectively mounted on a pair in the casing of right both sides, under the pinch roller that is crisscross arranged, to installing vertical adjustment and lead straight assembly in right side in this casing of pinch roller, to should vertically adjust lead outside the casing of straight assembly install horizontal adjustment lead straight assembly;
Described casing lower surface is a pair inclined-plane being obliquely installed, and connects chip removal mouth between these two inclined-planes, and collecting box is placed in the lower section of this chip removal mouth.
And, described draw-off gear includes the wire-drawing die set gradually, reel and speed adjusting gear, a Dry-powder Lubricant box is installed in the end of incoming cables of described wire-drawing die, one is placed for stirring the stirring folder of Dry-powder Lubricant in this Dry-powder Lubricant box, this stirring folder includes clamp, roller and torsion spring, described clamp is a symmetrical clamp type structure, this clamp top is linked together by upper torsion spring, on this, the clamp top below torsion spring is left, right lateral symmetry installs a pair time torsion spring, the bottom of one of them clamp rotates installs a pair roller, to rotating one roller of installation on another clamp of pair roller, the upper end symmetry of each roller is fixedly mounted with a pair teeter column, this teeter column top is fixedly mounted with a pair propeller-type stirring blade.
A kind of production technology of steel strand wires steel wire wire drawing production system, step is as follows:
Step one, unwrapping wire
Wire rod is mounted on pay off rack, wire rod steady, safe moving forward after reason coil holder reason line;
Step 2, clamping, straightening
Wire rod is clamped through straightening guider and continues reach after straightening, and its Trace speed sets according to the above-mentioned linear velocity that goes out;
Step 3, removes removing oxide layer
Carry out in entering physics hulling device by wire rod after straightening coiling, bend after remove the oxide layer on its surface, after this step, the portion of oxide layer on wire rod surface is taken off, and portion of oxide layer is the most loosening, prepares for lower road rust cleaning operation;
Step 4, comprehensively, thoroughly removes oxide layer
The wire rod sloughing portion of oxide layer enters in rust cleaning sanding apparatus, is polished by two groups of steel wire rotary brush high speed rotating being arranged on wire rod different azimuth, the oxide layer being retained in wire rod surface is carried out comprehensive, quickly, thoroughly remove clean;
Step 5, wire rod surface dust
After wire rod enters dust collection mechanism, the molecule absorption that be will be attached to wire rod surface by the high wind of induced-draught fan is clean, is coated with membrane process for lower road and prepares;
Step 6, high-pressure wash, thoroughly remove the molecule on wire rod surface;
Step 7, coating problems, wire rod surface is applied one layer of Lubrication carrier
Surface processes in clean wire rod enters coating device and carries out coating problems, it is contained with adhesive agent saturated solution, temperature 62 degree in reservoir, makes wire rod surface apply one layer of Lubrication carrier, and by inflatable body, adhesive agent solution is uniformly attached to wire rod surface, prevent coating solution from dripping;The air pressure of inflatable body is 0.4MPa;
Step 8, the wire rod of surface attachment adhesive agent solution carries out flash baking in entering drying unit, and temperature, Trace speed match with going out linear velocity, it is therefore an objective to the crystalline solid of adhesive agent is firmly attached to wire rod surface;
Step 9, is coated with Dry-powder Lubricant
The wire rod of one layer of Lubrication carrier of surface attachment is by after Dry-powder Lubricant box so that Dry-powder Lubricant is evenly coated at Lubrication carrier surface;Wire rod in Dry-powder Lubricant box has clamped stirring folder, Dry-powder Lubricant is stirred by stirring folder;
Step 10, wire rod drawing
The wire rod being coated with Dry-powder Lubricant passes through reel spiral, then the hauling speed by speed adjusting gear adjustment wire rod after wire-drawing die carries out drawing, then carries out lower road drawing procedure;
Step 11, by being drawn into the diameter of regulation, last take-up by wire rod after multiple tracks drawing.
Advantages of the present invention and good effect be:
1, the pay off rack in native system is rotatable double fixing support arm structure, thus can realize continuously feed, it is ensured that uninterruptedly produces, is effectively improved production efficiency.
2, by the physics hulling device in native system and rust cleaning sanding apparatus, not only solve the pollution problem of tradition acid solution rust cleaning, the Hydrogen Brittleness Phenomena avoided, and quickly, thoroughly remove the oxide layer on wire rod surface, the most do not reduce the toughness of steel wire, intensity.
3, dust collection mechanism is installed in the exit at rust cleaning sanding apparatus, and this mechanism can quickly, thoroughly remove the absorption finely ground particles on wire rod surface, improves the adhesive force of Lubrication carrier.
4, by the coating device in native system and drying unit, make one layer of Lubrication carrier of wire rod surface even application, Lubrication carrier coating is loose porous, there is coarse surface, extremely strong with the adhesive ability of Dry-powder Lubricant, thus reduce the frictional force between wire rod and mould, reduce pulling capacity, reduce energy consumption, improve the life-span of mould.Meanwhile, forming high temperature, high pressure, make adhesive agent melt in drawing process between wire rod and mould, the adhesive agent of wire rod melt surface state is easy to bond with Dry-powder Lubricant.It addition, Lubrication carrier is physical absorption, and there is feature simple to operate, that the process time is short, and adhesive agent aboundresources, price are low.
5, the Trace speed of wire rod can be adjusted by speed adjusting gear in native system at any time, make the speed of service process control of whole system.
6, present configuration is simple, design science is reasonable, and system is run safe efficient, stable, not only increases the quality of steel wire, also improves production efficiency simultaneously.Native system has the advantage of simple in construction, low cost, energy-conserving and environment-protective, has the value of wide popularization and application.
Accompanying drawing explanation
Fig. 1 is the system connection diagram of the present invention;
Fig. 2 is the structural representation (broken section) of physics hulling device in Fig. 1;
Fig. 3 is the top view that in Fig. 2, horizontal adjustment leads straight assembly;
Fig. 4 is the sectional view of pinch roller in Fig. 2;
Fig. 5 is the structural representation (broken section) of sanding apparatus of eliminating rust in Fig. 1;
Fig. 6 is the top view (broken section) of Fig. 5;
Fig. 7 is the sectional view of horizontal brush wheel assembly in Fig. 5;
Fig. 8 is the left view of Fig. 5;
Fig. 9 is the structural representation of fixed plate in Fig. 7;
Figure 10 is the structural representation (broken section) of coating device in Fig. 1;
Figure 11 is that the B-B of Figure 10 is to sectional view;
Figure 12 is the I portion enlarged drawing in Figure 10;
Figure 13 is the II portion enlarged drawing in Figure 10;
Figure 14 is the structural representation of inner tube in Figure 13;
Figure 15 is the structural representation of draw-off gear;
Figure 16 is the structural representation of wire-drawing die in Figure 15;
Figure 17 is the structural representation stirring folder in Figure 16;
Figure 18 is the top view of Figure 17.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings and by specific embodiment.
A kind of steel strand wires steel wire wire drawing production system, includes pay off rack 1, reason coil holder 3, straightening guider 4, physics hulling device 5, rust cleaning sanding apparatus 6, coating device 7, drying unit 8, multiple tracks draw-off gear 9 and the take-up stand 10 set gradually as shown in Figure 1.Wire rod 2 is arranged on pay off rack, by reason coil holder, wire rod is steady, it is clamped in being sent to straightening guider reliably, straightening processes, subsequently into passing through coiling in physics hulling device, the oxide layer on wire rod surface is sloughed after bending, the oxide layer on wire rod surface is removed clean by multiple steel wire rotary brushes in entering back into rust cleaning sanding apparatus, after Che Di, by one layer of Lubrication carrier of its surface even application in wire rod entrance coating device after cleaning, the wire rod of surface coating Lubrication carrier passes through drying unit by Lubrication carrier rapid draing, it is made firmly to be coated on wire rod surface, then drawing is carried out.Draw-off gear in the present embodiment is nine roads, the leading section of per pass draw-off gear is provided with the box body holding Dry-powder Lubricant, the wire rod of surface coating Lubrication carrier is through equipped with in the box body of Dry-powder Lubricant, make one layer of Dry-powder Lubricant of its coated with uniform, wire rod is after the size that multiple tracks wire-drawing die is drawn into regulation, finally by take-up stand take-up.
The structure of main device be described in detail below:
One, the structure of described physics hulling device is as shown in Figure 2, including casing 12, rotating disk 14, pinch roller 13, Dao Zhi mechanism 11, straight assembly 15 is led in vertical adjustment and horizontal adjustment leads straight assembly 16, Dao Zhi mechanism is installed in end of incoming cables outside described casing, in the casing of Dao Zhi mechanism, rotating disk is installed in left side, this rotating disk is driven (motor is not shown) by being arranged on motor outside after casing, in this rotating disk, horizontal symmetry installs a pair pinch roller, to should rotating disk left, it is respectively mounted on a pair in the casing of right both sides, under the pinch roller that is crisscross arranged, to installing vertical adjustment and lead straight assembly in right side in this casing of pinch roller, to should vertically adjust lead outside the casing of straight assembly install horizontal adjustment lead straight assembly.
Described casing lower surface is a pair inclined-plane 17 being obliquely installed, chip removal mouth 18 is connected between these two inclined-planes, collecting box 19 is placed in the lower section of this chip removal mouth, the oxide layer come off directly is drained in collecting box by chip removal mouth by inclined-plane, operator are facilitated to clear up, and without dead angle in casing, improve work efficiency.
Described horizontal adjustment leads the structure of straight assembly as shown in Figure 3, including substrate 20, pinch roller 21 and handle 22, two are installed to the upper and lower pinch roller being crisscross arranged on described substrate, two pinch rollers being positioned at lower section can be moved up and down by handle drives, its effect is the distance between upper and lower two pinch rollers of adjustable, is suitable for the processing of multiple different-diameter wire rod.Described handle leading screw type of drive, which belongs to prior art, and therefore present patent application is no longer described in detail.Described vertical adjustment is led the adjustment mode same level adjustment of straight assembly and is led straight assembly, therefore repeats no more.
Described pinch roller outer rim is concave arc 23 shape structure, as shown in Figure 4, it is therefore an objective to prevent wire rod from deviating from during cabling, reduces fault rate.
The using method of this device is:
Wire rod enters in casing through Dao Zhi mechanism, by Stagger-wrap two pinch rollers on the rotating pan after a pair of left side pinch roller guides in casing, guided by a pair pinch roller on right side in casing again, eventually pass through after vertical, horizontal adjustment leads straight assembly, motor drive capstan rotate an angle [alpha] counterclockwise after and lock, described angle [alpha] is less than 60 degree, if this angle is excessive, there is the risk that wire rod is broken off.Achieve, after wire rod bending cabling, the purpose removing surface oxide layer.
This physics hulling device can quickly loosen the oxide layer on wire rod surface, haves laid a good foundation for lower road rust cleaning operation;The motor that this device uses has auto-lock function, thus effectively prevent " slipping by slope " phenomenon, improves the stability of whole system work;Wire rod after shelling leads straight assembly by wire rod straightening by vertical and horizontal adjustment, it is simple to following process;The oxide layer produced in de-hulling process falls directly in collecting box, removes quickly, is effectively improved work efficiency.This utility model simple in construction, design science rationally, be skillfully constructed, work efficiency is high, quality is good.
Two, described rust cleaning sanding apparatus is as shown in Figure 5, Figure 6, including casing 24, a pair vertical brush wheel assembly 25 and a pair horizontal brush wheel assembly 26 are installed in casing, by the high speed rotating of two groups of brush wheels thus the purpose of the wire rod that realizes polishing, the leading-out terminal installation dust collection mechanism on the right side of described casing.
The structure of described horizontal brush wheel assembly is as it is shown in fig. 7, comprises horizontal brush wheel 37, axle sleeve 39, swash plate 36, fixed plate 38 and motor 33, and on the dividing plate 35 that described fixed plate is arranged in casing, this fixed plate is shaped with the rectangular channel 42 slided for brush wheel, as shown in Figure 9;Described brush wheel is arranged in the rectangular channel of fixed plate by axle sleeve, and swash plate is radially installed in this axle sleeve side, so that brush wheel is obliquely installed, this swash plate is linked together with sleeve thread by connecting rod 34;The inclination angle A of described brush wheel is 20 degree, and each brush wheel drives high speed rotating by motor.
Polishing for a long time due to brush wheel wire rod, its external profile diameter, more with the least, so that adjust the relative distance between two brush wheels at any time, realizes the purpose that brush wheel moves by the way of screw mandrel, screw in the present invention.Concrete connected mode is: be arranged on dividing plate by leading screw, it is co-axially mounted screw on this screw mandrel, the outer rim of this screw is solidly installed with axle sleeve, is rotated by handle drives screw mandrel, so that screw moves linearly in driving horizontal brush wheel assembly rectangular channel along fixed plate.
The structure of described vertical brush wheel assembly and type of drive, with above-mentioned horizontal brush wheel assembly, be not described in detail.
The bottom of described casing is made up of four bottom surfaces 30 tilted, these four bottom surface connection chip removal mouths 31, as shown in Figure 5, Figure 6, make the oxide layer clearly got off be discharged by chip removal mouth by the bottom surface being obliquely installed, and in casing, it being difficult to stay dead angle, oxide layer is removed clean thorough.
The chamber door 40 of described casing is upper-turn-type structure, and as described in Figure 8, its effect is convenient debugging, maintenance, and the both sides of this chamber door realize power-assisted by atmospheric pressure pole 41 and open.
Described dust collection mechanism is as shown in Figure 5, including rectangular housing 27 and induced-draught fan 28, this rectangular housing and induced-draught fan are connected by connecting cylinder 32 and are installed together, the front end of described rectangular housing and bottom are fixedly mounted with multiple fresh air inlet 29 respectively, fresh air inlet in the present embodiment accompanying drawing is eight, and front end and bottom are respectively mounted four.When wire rod is entered by fresh air inlet through dust collection mechanism, air, the molecule absorption that can be will be attached to wire rod surface by the blast that induced-draught fan is bigger is clean, improves the crudy of wire rod postorder.The end of incoming cables of described rectangular housing and leading-out terminal install sealing ring, and its effect is the seal improving rectangular housing, improves dust collection capacity.
The advantageous effect of this rust cleaning sanding apparatus is:
1, the wheel brush in the present invention be two to and become inclination be crisscross arranged, can with the comprehensive engagement of wire rod surface, thus improve remove wire rod oxide layer effect.
2, the brush wheel in the present invention by screw mandrel, screw drive adjustment mode, easy to adjust fast.
3, the chamber door in the present invention is upper-turn-type structure, convenient debugging, maintenance, and the both sides of this chamber door realize power-assisted by atmospheric pressure pole and open, saving manpower, easy to operate.
4, present configuration is simple, design science is reasonable, be skillfully constructed, and both can quickly, thoroughly remove the oxide layer on wire rod surface, the most not reduce the toughness of steel wire, intensity, have the value of wide popularization and application.
Three, the structure of described coating device, as shown in Figure 10, Figure 11, including installing dividing plate 44 in casing 43, wiper mechanism and film mechanism, this casing, thus casing is divided into the wiper mechanism being positioned at left incoming line end and the film mechanism being positioned at leading-out terminal on the right side of this casing.
Described wiper mechanism includes spray water with high pressure assembly, sewage draining exit 51 and overfall 52, and this sewage draining exit is arranged on the bottom of casing front end face, and this overfall is arranged on casing front end face top, and this assembly that sprays water with high pressure is arranged on the left side of dividing plate.The structure of the described assembly that sprays water with high pressure is as shown in figure 12, including sleeve pipe 53 and water inlet pipe 54, the middle part of this sleeve pipe is shaped with the through hole passed through for wire rod, the left end of this sleeve pipe is shaped with and slopes inwardly and four apopores 55 of circumference uniform distribution setting, angle between this apopore and axis is 45 degree, the annular housing being shaped with on the right side of described sleeve connects with water inlet pipe, is delivered in annular housing by water under high pressure by water pump (not shown), by apopore high pressure rinse wire rod surface.By high-pressure wash, removing the molecule of static electrification further, the film for next step lays a good foundation.
Described film mechanism includes reservoir, film groove and air blowing assembly 49, and the bottom of described casing is the reservoir depositing adhesive agent solution, installs film groove in the casing above this reservoir, to the tank outlet sidewall of film groove installing air blowing assembly.
Being provided with heating rod 50 bottom described reservoir, it is therefore an objective to fully heat the adhesive agent solution held in this reservoir, to meet the requirement of wire rod film temperature, film temperature is typically between 60-70 degree.Described film groove is erected baffle plate 48 by transverse slat 46 and a pair and forms, described transverse slat is horizontally arranged in the casing above reservoir, the forward and backward two ends of this transverse slat are solidly installed with wall box respectively, the left and right two ends of this transverse slat are the most vertically fixedly mounted with perpendicular baffle plate, the top of each perpendicular baffle plate is all shaped with the U-type groove accommodating wire rod, to the casing rear wall of film groove being shaped with the inlet 47 entered for adhesive agent solution.The structure of described air blowing assembly is as shown in figure 13, including sleeve pipe 56, inner tube 57 and air pump (not shown), said inner tube is coaxially inlaid in sleeve pipe, this inner tube circumference uniform distribution is shaped with two groups of pores 58 to film groove lopsidedness, this pore connects with the annular housing being shaped with in described sleeve pipe, the inclination angle beta of described pore is 60 degree, often group pore is four and circumference is staggered, as shown in figure 14, a diameter of 1.5-2.5mm of pore, diameter and Trace speed according to wire rod select suitable numerical value, and described sleeve bottom radially installs valve 59.A hot-air blower 45 is installed in the top connection of described coating device, and its effect is to blow hot blast inside coating device, it is ensured that be coated with the temperature of membrane process.
The operation principle of this coating device is:
The molecule of static electrification removed by wire rod in initially entering wiper mechanism, the film for next step lays a good foundation;nullWire rod after flushing enters in coating mechanism,The adhesive agent saturated solution that be will be located in reservoir by pump housing (not shown) is pumped in film groove by inlet,Thus wire rod is soaked,After filling with adhesive agent saturated solution in film groove,The U-type groove that adhesive agent saturated solution is shaped with by two perpendicular baffle plates flows out in reservoir,Figure 10、In Figure 11, the direction of arrow is the flow direction of adhesive agent solution,Adhesive agent saturated solution after Bei Jiare is pumped in film groove again,Thus achieve the circulation of adhesive agent saturated solution,When moistening wire rod is soaked through air blowing assembly in surface,By air pump, the adhesive agent solution strength on wire rod surface is blown surface that is deposited and that be uniformly wrapped in wire rod,The effect of air blowing assembly is to prevent adhesive agent solution drips from affecting film effect,Then enter back into lower road drying unit and carry out drying and processing.
Four, the structure of described draw-off gear is as shown in figure 15, including the wire drawing die 60 set gradually, reel 61 and speed adjusting gear 62, wire rod by adjusting the hauling speed of wire rod after reel spiral again through speed adjusting gear, carries out drawing again in entering back into down one draw-off gear after wire-drawing die.
A Dry-powder Lubricant box 63 is installed in the end of incoming cables of described wire-drawing die, and as shown in figure 16, one layer of Dry-powder Lubricant was wrapped up before carrying out per pass drawing in its surface first by wire rod, entered back into drawing in mould 65.nullOne is placed for stirring the stirring folder 64 of Dry-powder Lubricant in described Dry-powder Lubricant box,Structure such as Figure 17 of this stirring folder、Shown in 18,Including clamp 70、Roller 69 and torsion spring,Described clamp is a symmetrical clamp type structure,This clamp top is linked together by upper torsion spring 66,On this, the clamp below torsion spring is left、Right lateral symmetry installs a pair time torsion spring 67,The swelling action of stirring folder is completed by three torsion springs,And uniform force,The bottom of one of them clamp rotates installs a pair roller,To rotating one roller of installation on another clamp of pair roller,Wire rod can be clamped by three rollers,Along with the tethered sliding of wire rod makes roller roll to opposite direction,The upper end symmetry of each roller is fixedly mounted with a pair teeter column 68,Teeter column is driven to rotate by the rolling of roller,Thus realize the purpose of uniform stirring Dry-powder Lubricant.The power utilizing wire rod traction cabling achieves stirring clamp roll wheel spinning movement, is effectively saved the energy.In order to improve mixing effect, described teeter column top is fixedly mounted with a pair propeller-type stirring blade (not shown).
The production technology of steel strand wires steel wire wire drawing is:
The wire rod of diameter 12.5mm is drawn to 5.05mm, and going out linear velocity is 4.5 meter per seconds, and its concrete operations processing step is as follows:
Step one, unwrapping wire
Wire rod is mounted on pay off rack, wire rod steady, safe moving forward after reason coil holder reason line.
Step 2, clamping, straightening
Wire rod is clamped through straightening guider and continues reach after straightening, and its Trace speed sets according to the above-mentioned linear velocity that goes out.
Step 3, removes removing oxide layer
Carry out in entering physics hulling device by wire rod after straightening coiling, bend after remove the oxide layer on its surface, after this step, the portion of oxide layer on wire rod surface is taken off, and portion of oxide layer is the most loosening, prepares for lower road rust cleaning operation.
Step 4, comprehensively, thoroughly removes oxide layer
The wire rod sloughing portion of oxide layer enters in rust cleaning sanding apparatus, is polished by two groups of steel wire rotary brush high speed rotating being arranged on wire rod different azimuth, the oxide layer being retained in wire rod surface is carried out comprehensive, quickly, thoroughly remove clean.
Step 5, wire rod surface dust
After wire rod enters dust collection mechanism, the molecule absorption that be will be attached to wire rod surface by the high wind of induced-draught fan is clean, is coated with membrane process for lower road and prepares.
Step 6, high-pressure wash, thoroughly remove the molecule on wire rod surface;
Step 7, coating problems, wire rod surface is applied one layer of Lubrication carrier
Surface processes in clean wire rod enters coating device and carries out coating problems, it is contained with adhesive agent saturated solution, temperature 62 degree in reservoir, makes wire rod surface apply one layer of Lubrication carrier, and by inflatable body, adhesive agent solution is uniformly attached to wire rod surface, prevent coating solution from dripping;The pore of inflatable body is 2 groups, often group circumference uniform distribution four, and hole diameter is 1.5mm, and the air pressure of inflatable body is 0.4MPa.
Step 8, the wire rod of surface attachment adhesive agent solution carries out flash baking in entering drying unit, drying temperature is 130 degree, and temperature, Trace speed match with going out linear velocity, it is therefore an objective to the crystalline solid of adhesive agent is firmly attached to wire rod surface.
Step 9, is coated with Dry-powder Lubricant
The wire rod of one layer of Lubrication carrier of surface attachment is by after Dry-powder Lubricant box so that Dry-powder Lubricant is evenly coated at Lubrication carrier surface;Wire rod in Dry-powder Lubricant box has clamped stirring folder, Dry-powder Lubricant is stirred by stirring folder, it is therefore an objective to makes Dry-powder Lubricant can be evenly coated at wire rod surface, reduces the frictional force of wire rod and wire-drawing die.
Step 10, wire rod drawing
The wire rod being coated with Dry-powder Lubricant passes through reel spiral, then the hauling speed by speed adjusting gear adjustment wire rod after wire-drawing die carries out drawing, then carries out lower to drawing procedure.
Step 11, by being drawn into the steel wire of a diameter of 5.05, by take-up stand take-up by wire rod after nine road drawings.
It is emphasized that; embodiment of the present invention is illustrative; rather than it is determinate; therefore the present invention includes the embodiment being not limited to described in detailed description of the invention; every other embodiments drawn according to technical scheme by those skilled in the art, also belong to the scope of protection of the invention.

Claims (10)

1. a steel strand wires steel wire wire drawing production system, it is characterised in that: include pay off rack, reason coil holder, the straightening set gradually Guider, physics hulling device, rust cleaning sanding apparatus, coating device, drying unit, multiple tracks draw-off gear and take-up stand;
Described rust cleaning sanding apparatus includes casing, installs a pair vertical brush wheel assembly and a pair horizontal brush wheel assembly in casing, The brush wheel of this vertical brush wheel assembly and horizontal brush wheel assembly is driven by motor, and the leading-out terminal on the right side of described casing installs vacuum cleaner Structure;
Described coating device includes casing, wiper mechanism and film mechanism, installs dividing plate in described casing, and this dividing plate is by casing It is divided into the wiper mechanism being positioned at left incoming line end and the film mechanism being positioned at leading-out terminal on the right side of this casing;
Wiper mechanism in described coating device includes spray water with high pressure assembly, sewage draining exit and overfall, and this sewage draining exit is arranged on case The bottom of body front end face, this overfall is arranged on casing front end face top, and this assembly that sprays water with high pressure is arranged on the left side of dividing plate;
The described assembly that sprays water with high pressure includes sleeve pipe and water inlet pipe, and the middle part of this sleeve pipe is coaxially shaped with the through hole passed through for wire rod, should The left end of sleeve pipe is shaped with and slopes inwardly and multiple apopores of circumference uniform distribution setting, the annular housing being shaped with on the right side of described sleeve pipe Connect with water inlet pipe.
Steel strand wires steel wire wire drawing production system the most according to claim 1, it is characterised in that: described apopore and axis it Between angle be 45 degree.
Steel strand wires steel wire wire drawing production system the most according to claim 1, it is characterised in that: in described rust cleaning sanding apparatus Horizontal brush wheel assembly include that horizontal brush wheel, axle sleeve, swash plate, fixed plate and motor, described fixed plate are arranged in casing On dividing plate, this fixed plate is shaped with the rectangular channel slided for brush wheel;Described brush wheel is arranged in the rectangular channel of fixed plate by axle sleeve, Swash plate is radially installed in this axle sleeve side, makes brush wheel be obliquely installed by the installation of swash plate, and this swash plate passes through connecting rod and sleeve thread Link together.
Steel strand wires steel wire wire drawing production system the most according to claim 3, it is characterised in that: described rust cleaning sanding apparatus Box bottom is made up of four bottom surfaces tilted, these four bottom surface connection chip removal mouths;
The casing chamber door of described rust cleaning sanding apparatus is upper-turn-type structure, and atmospheric pressure pole is installed in the both sides of this chamber door.
Steel strand wires steel wire wire drawing production system the most according to claim 1, it is characterised in that: described rust cleaning sanding apparatus Dust collection mechanism includes rectangular housing and induced-draught fan, and this rectangular housing and induced-draught fan are connected by connecting cylinder and be installed together, described square The front end of shape housing and bottom are fixedly mounted with multiple fresh air inlet respectively.
Steel strand wires steel wire wire drawing production system the most according to claim 1, it is characterised in that: the painting in described coating device Film mechanism includes reservoir, film groove and air blowing assembly, and the bottom of described casing is the reservoir depositing adhesive agent solution, should Film groove is installed, to the tank outlet sidewall of film groove installing air blowing assembly in the casing above reservoir;
Being provided with heating rod bottom described reservoir, described film groove is erected baffle plate by transverse slat and a pair and forms, described transverse slat level Being arranged in the casing above reservoir, the forward and backward two ends of this transverse slat are solidly installed with wall box respectively, the left side of this transverse slat, Right two ends are the most vertically fixedly mounted with perpendicular baffle plate, and the top of each perpendicular baffle plate is all shaped with the U-type groove accommodating wire rod, to should the case of film groove Body rear wall is shaped with the inlet entered for adhesive agent solution;
Described air blowing assembly includes sleeve pipe, inner tube and air pump, and said inner tube is coaxially inlaid in sleeve pipe, this inner tube circumference uniform distribution Being shaped with two groups of pores to film groove lopsidedness, this pore connects with the annular housing being shaped with in described sleeve pipe, and often group pore is Multiple and circumference is staggered, and described sleeve bottom radially installs valve.
Steel strand wires steel wire wire drawing production system the most according to claim 6, it is characterised in that: the angle of inclination of described pore It is 60 degree, a diameter of 1.5-2.5mm of this pore.
Steel strand wires steel wire wire drawing production system the most according to claim 1, it is characterised in that: described physics hulling device bag Include casing, rotating disk, pinch roller, Dao Zhi mechanism, straight assembly is led in vertical adjustment and horizontal adjustment leads straight assembly, outside described casing Dao Zhi mechanism is installed in the end of incoming cables of side, and in the casing of Dao Zhi mechanism, rotating disk is installed in left side, and this rotating disk is by being arranged on casing Motor outside below drives, and in this rotating disk, horizontal symmetry installs a pair pinch roller, in the casing of this rotating disk arranged on left and right sides all Installing a pair upper and lower pinch roller being crisscross arranged, on the right side of correspondence, in this casing of a pair pinch roller, right side is installed vertical adjustment and is led straight assembly, To should vertically adjust lead outside the casing of straight assembly install horizontal adjustment lead straight assembly;
Described casing lower surface is a pair inclined-plane being obliquely installed, and connects chip removal mouth, the lower section of this chip removal mouth between these two inclined-planes Place collecting box.
Steel strand wires steel wire wire drawing production system the most according to claim 1, it is characterised in that: described draw-off gear includes depending on The wire-drawing die of secondary setting, reel and speed adjusting gear, the end of incoming cables of described wire-drawing die installs a Dry-powder Lubricant box, and this is done Placing one in powder lubricant box and press from both sides for stirring the stirring of Dry-powder Lubricant, this stirring folder includes clamp, roller and torsion spring, institute Stating clamp is a symmetrical clamp type structure, and this clamp top is linked together by upper torsion spring, clamp below torsion spring on this Top arranged on left and right sides is symmetrically installed a pair time torsion spring, and the bottom of one of them clamp rotates installs a pair roller, to should be to rolling Rotating on another clamp of wheel and install a roller, the upper end symmetry of each roller is fixedly mounted with a pair teeter column, this teeter column top It is fixedly mounted with a pair propeller-type stirring blade.
10. one kind utilizes the production technology that steel strand wires steel wire wire drawing production system produces steel strand wires steel wire, it is characterised in that: step As follows:
Step one, unwrapping wire
Wire rod is mounted on pay off rack, the tethered sliding forward that wire rod is steady, safe after reason coil holder reason line;
Step 2, clamping, straightening
Wire rod is clamped through straightening guider and continues reach after straightening, and its Trace speed sets according to going out linear velocity;
Step 3, removes removing oxide layer
Carry out in entering physics hulling device by wire rod after straightening coiling, bend after remove the oxide layer on its surface, by this After step, the portion of oxide layer on wire rod surface is taken off, and portion of oxide layer is the most loosening, prepares for lower road rust cleaning operation;
Step 4, comprehensively, thoroughly removes oxide layer
The wire rod sloughing portion of oxide layer enters in rust cleaning sanding apparatus, by two groups of steel wire rotary brushes being arranged on wire rod different azimuth High speed rotating is polished, the oxide layer being retained in wire rod surface is carried out comprehensive, quickly, thoroughly remove clean;
Step 5, wire rod surface dust
Wire rod enters after dust collection mechanism, and the molecule absorption that be will be attached to wire rod surface by the high wind of induced-draught fan is clean, under Road is coated with membrane process and prepares;
Step 6, high-pressure wash, thoroughly remove the molecule on wire rod surface;
Step 7, coating problems, wire rod surface is applied one layer of Lubrication carrier
Surface processes in clean wire rod enters coating device and carries out coating problems, is contained with adhesive agent saturated solution in reservoir, Temperature 62 degree, makes wire rod surface apply one layer of Lubrication carrier, and by inflatable body, adhesive agent solution is uniformly attached to wire rod table Face, prevents the adhesive agent solution drips of film;The air pressure of inflatable body is 0.4MPa;
Step 8, the wire rod of surface attachment adhesive agent solution carries out flash baking in entering drying unit, temperature, Trace speed with Go out linear velocity to match, it is therefore an objective to the crystalline solid of adhesive agent is firmly attached to wire rod surface;
Step 9, is coated with Dry-powder Lubricant
The wire rod of one layer of Lubrication carrier of surface attachment is by after Dry-powder Lubricant box so that Dry-powder Lubricant is evenly coated at lubrication and carries Surface;Place the stirring folder for stirring Dry-powder Lubricant in Dry-powder Lubricant box, by stirring folder, Dry-powder Lubricant is stirred Mix uniformly;
Step 10, wire rod drawing
The wire rod being coated with Dry-powder Lubricant passes through reel spiral after wire-drawing die carries out drawing, then is adjusted by speed adjusting gear The hauling speed of wire rod, then carries out lower road drawing procedure;
Step 11, by being drawn into the diameter of regulation, last take-up by wire rod after multiple tracks drawing.
CN201510020139.7A 2015-01-15 2015-01-15 A kind of steel strand wires steel wire wire drawing production system and production technology Expired - Fee Related CN104525591B (en)

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