CN103173285A - Method and device for extracting active ingredients from orange peels through utilizing high-pressure solvent - Google Patents

Method and device for extracting active ingredients from orange peels through utilizing high-pressure solvent Download PDF

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CN103173285A
CN103173285A CN2013100553378A CN201310055337A CN103173285A CN 103173285 A CN103173285 A CN 103173285A CN 2013100553378 A CN2013100553378 A CN 2013100553378A CN 201310055337 A CN201310055337 A CN 201310055337A CN 103173285 A CN103173285 A CN 103173285A
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orange peel
extractor
extraction
solvent
effective constituent
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CN103173285B (en
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赵辉
陶永清
王津晗
赵楠
孙西丽
石洋
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Lihe flavor (Qingdao) Food Industry Co., Ltd
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Tianjin University of Commerce
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Abstract

The invention discloses a method and a device for extracting active ingredients from orange peels through utilizing a high-pressure solvent. The method comprises the following steps: drying fresh orange peels, then crushing the dried orange peels through a crusher, and extracting the orange peels through 75% ethanol by utilizing an extracting device, wherein extraction is carried out under the conditions of the extraction temperature of 85-95 DEG C, the extraction pressure of 4-7Mpa, the separation temperature of 80-85 DEG C and the extraction time of 1-2hours. By utilizing the method, the active ingredients of the orange peels can be completely extracted, and the method is quick in extraction speed, small in solvent usage and low in energy consumption. The extracting device disclosed by the invention is simple to operate, low in manufacturing cost and contributed to large-scale production popularization.

Description

A kind of method and device that utilizes effective constituent in high pressure solvent extraction orange peel
Technical field
The invention belongs to the plant extract separation technology field, in particular to a kind of method and device that utilizes effective constituent in high pressure solvent extraction orange peel.
Background technology
Citrus is rutaceae, is most important commodity fruit in the world.Citrus peel is medically claiming dried orange peel, except containing abundant perfume oil, pectin, pigment, also contains the flavonoid compounds such as Hesperidin, neohesperidin, hesperetin, Nobiletin, dihydro river dried orange peel in orange peel.Flavonoid compound is that plant is through the secondary metabolite of a large class plant of photosynthesis generation, as a kind of functional component, that its Main Function has is antitumor, delay senility, strengthen cardiovascular function, strengthening immunity, conciliation endocrine system, protect liver, anti-inflammatory, antianaphylaxis, antibacterial, antiviral etc.China is citrus big producing country, and cultivated area is large, and output is high, and tangerine peel except part is used for Chinese medicine and food-processing, has sizable part also not to be developed and to be dropped every year at present, has both caused the waste of resource, also causes the pollution of environment.
The method of extracting now effective constituent in orange peel has the methods such as steam distillation, organic solvent extractionprocess, cold-press, supercritical carbon dioxide extraction method.Steam distillation wherein, cold-press can only extract the fragrant oily substance in orange peel, and it is extremely low that product goes out rate.Supercritical carbon dioxide extraction method is to generally acknowledge at present more satisfactory Technology to have the effective constituent do not destroyed, and yield is high, the characteristics of product with stable quality, but exists equipment price expensive, and the shortcoming that cost of manufacture is high can't large-scale production.Traditional organic solvent extractionprocess the effective constituent in orange peel all can be extracted, but the method need to consume a large amount of solvents, and correspondingly evaporation concentration link energy consumption is huge the later stage, and also there are the shortcomings such as extraction efficiency is low, extraction time is long in this method simultaneously.
Summary of the invention
In view of the deficiencies in the prior art, the object of the present invention is to provide a kind of novel process of utilizing effective constituent in high pressure solvent extraction orange peel, the extraction element that relates to this technique is provided simultaneously.
In order to realize purpose of the present invention, the contriver studies and explores by lot of experiments, has finally obtained following technical scheme:
A kind of device that utilizes effective constituent in high pressure solvent extraction orange peel, it comprises extractor, evaporation concentration and condensation combined column, solvent transfer tank and volumetric pump, be connected the bottom and be connected in the top of extractor with the condensation combined column with evaporation concentration, evaporation concentration is connected top and is connected with the top of solvent transfer tank with the condensation combined column, the bottom of solvent transfer tank is connected by volumetric pump and extractor, forms circulation line; The bottom outer wall of extractor outer wall, evaporation concentration and condensation combined column is provided with steam circulating device, and the external wall of upper portion of evaporation concentration and condensation combined column is provided with cooling water circulating device, and extractor is provided with regulator.
A kind of method of utilizing effective constituent in high pressure solvent extraction orange peel, its step is as follows:
(1) with fresh orange peel oven dry, pulverizer is pulverized;
Then the material of (2) packing into and crushing in airtight extractor adds 75% ethanol, and the temperature that extractor is kept in heating is 85-95 ℃, and the pressure of controlling simultaneously extractor is 4-7Mpa, extracts 1-2h, after separation extracting solution;
(3) 80-85 ℃ of concentrated extracting solution, get the orange peel extract.
The above-mentioned method of utilizing effective constituent in high pressure solvent extraction orange peel, wherein in step (1), fresh orange peel is dried under 55-60 ℃, crosses 20 eye mesh screens after pulverizing with pulverizer.
The above-mentioned method of utilizing effective constituent in high pressure solvent extraction orange peel, wherein in step (2), the temperature of extractor is 90 ℃, pressure is 5Mpa.
The above-mentioned method of utilizing effective constituent in high pressure solvent extraction orange peel, wherein in step (3), the temperature of concentrated extracting solution is preferably 85 ℃.
A kind of method of extracting effective constituent in orange peel according to said apparatus is characterized in that comprising the steps:
(1) with fresh orange peel oven dry, pulverizer is pulverized;
(2) extractor is filled the material that crushes, open volumetric pump, utilize volumetric pump by squeezing into 75% ethanol to extractor in solvent transfer tank, by steam circulating device, extractor and evaporation concentration and condensation combined column are heated simultaneously, make the extraction temperature of extractor maintain 85-95 ℃, the thickening temperature of evaporation concentration and condensation combined column maintains 80-85 ℃, controls regulator and makes the extracting pressure of extractor maintain 4-7Mpa, dynamic extraction 1-2h;
(3) after extraction finishes, close volumetric pump, open the regulator pressure release, continue the extractor recovery solvent of heating, during solvent-free outflow, the steam off circulation device releases the orange peel slag to evaporation concentration and the condensing tower;
(4) must contain the extract of orange peel effective constituent from evaporation concentration and condensation combined column bottom.
The method of effective constituent in the said extracted orange peel, wherein in step (1), fresh orange peel is dried under 55-60 ℃, crosses 20 eye mesh screens after pulverizing with pulverizer.
The method of effective constituent in the said extracted orange peel, wherein in step (2), the extraction temperature of extractor is 90 ℃, extracting pressure is 5Mpa.
The method of effective constituent in the said extracted orange peel, the extraction time that wherein extracts orange peel in step (2) is preferably 90Min.
The method of effective constituent in the said extracted orange peel, wherein in step (2), the thickening temperature of evaporation concentration and condensation combined column is preferably 85 ℃.
The present invention extracts that in orange peel, the principle of effective constituent is: with the temperature higher than solvent boiling point, solvent is heated, control simultaneously the pressure of solvent, make solvent still keep liquid state at this temperature.Unexpectedly, solvent phase ratio under solvent under high pressure conditions and normal pressure, both can higher dissolving power be arranged to effective constituent in material, its mass transfer and diffusibility also improve a lot, can be more effectively and quickly separation and Extraction is out from material effective constituent.
Extraction element involved in the present invention mainly is comprised of extractor, solvent transfer tank, evaporation concentration and condensation combined column and volumetric pump four parts.Whole leaching process all carries out in closed environment, avoided the injury of organic solvent to human body, evaporation concentration equipment and condensing equipment are merged into a set of equipment, reduced the input of taking up an area space and equipment, utilize solvent transfer tank that solvent cycle is reused, reduced the consumption of solvent and unnecessary waste.
In high pressure solvent extraction orange peel of the present invention, the technique of effective constituent and device are compared with conventional organic solvent extractionprocess and device, have following advantage:
(1) more complete to the extracts active ingredients in orange peel, extraction rate is faster.
(2) extraction solvent recycle, solvent load is little, and energy consumption is low.
(3) extraction element is simple to operate, and equipment manufacturing cost is low.
(4) be not only applicable to the extraction of effective constituent in orange peel, can also change the extraction that solvent is used for other active ingredient of natural plant simultaneously, be very beneficial for the popularization of large-scale production.
Description of drawings
Figure is the device schematic diagram that the present invention extracts effective constituent in orange peel; Wherein: 1-extractor, 2-evaporation concentration and condensation combined column, 3-solvent transfer tank, 4-volumetric pump.
Embodiment
Below in conjunction with accompanying drawing, technique of the present invention and working method are further elaborated:
with fresh orange peel under 55-60 ℃ the oven dry after, pulverized 20 eye mesh screens with pulverizer, pack into after crushing extractor 1. in, 75% ethanol by solvent transfer tank 3. the top valve pour into, add-on accounts for 90% of transfer tank volume, close extractor and be connected the relief valve that is connected with evaporation concentration with the condensation combined column, open volumetric pump 4., solvent in solvent transfer tank is pumped into by below extractor, open simultaneously the steam valve of extractor and evaporation concentration and condensation combined column bottom, open the cooling water valve on evaporation concentration and condensation combined column top, the steam regulation valve, make the extractor temperature maintain 85-95 ℃, evaporation concentration tower temperature maintains 80-85 ℃, controlling relief valve makes extractor pressure maintain 4-7Mpa, flow into evaporation concentration and condensation combined column with the solvent of orange peel effective constituent by the extractor upper end with this understanding, heat by steam, the solvent vaporization separates with the orange peel extract, solvent after vaporization rises to evaporation concentration and condensation combined column top, be back in solvent transfer tank after becoming liquid state by water quench, continuing to pump into extractor by volumetric pump recycles, after extraction finishes, close volumetric pump, open the relief valve pressure release fully, continuation is to the extractor recovery solvent of heating, when observing in condensing tower solvent-free outflow by form, steam off valve and cooling water valve, opening extractor releases the orange peel slag.Valve below unlatching evaporation concentration and condensation combined column picks out the orange peel extract with accepting bucket.
Embodiment 1
Fresh orange peel is dried under 55 ℃, cross 20 eye mesh screens after pulverizing with pulverizer.Get the 2500g material extractor of packing into, open volumetric pump, utilize volumetric pump by squeezing into 75% ethanol to extractor in solvent transfer tank, opening simultaneously steam valve heats to extractor and evaporation concentration tower, evaporation concentration tower temperature maintains 80-85 ℃, control relief valve and make extractor pressure maintain 5Mpa, extraction temperature is controlled at 85 ℃, 90 ℃, 95 ℃ and extracts respectively 90min.After extraction finishes, close volumetric pump, open the relief valve pressure release, continue the extractor recovery solvent of heating, during solvent-free outflow, the steam off valve releases the orange peel slag to the condensing tower.Contain the extract of orange peel effective constituent from separating tank below acquisition with accepting bucket.Weigh and obtain respectively orange peel extract 75g, 90g, 93g goes out rate and is respectively 3.00%, 3.60%, 3.72%.
Can be found out by above-mentioned example, the orange peel extraction yield raises with extraction temperature, but when extraction temperature rises to 95 ℃, goes out rate and improve not quite, therefore considers from the energy consumption angle, and selecting 90 ℃ is preferred extraction temperature.
Embodiment 2
Fresh orange peel is dried under 55 ℃, cross 20 eye mesh screens after pulverizing with pulverizer.Get the 2500g material extractor of packing into, open volumetric pump, utilize volumetric pump by squeezing into 75% ethanol to extractor in solvent transfer tank, opening simultaneously steam valve heats to extractor and evaporation concentration tower, evaporation concentration tower temperature maintains 80-85 ℃, extraction temperature is controlled at 90 ℃, and the control relief valve makes extractor pressure maintain 5Mpa, 6Mpa, 7Mpa and extracts respectively 90min.After extraction finishes, close volumetric pump, open the relief valve pressure release, continue the extractor recovery solvent of heating, during solvent-free outflow, the steam off valve releases the orange peel slag to the condensing tower.Contain the extract of orange peel effective constituent from separating tank below acquisition with accepting bucket.Weigh and obtain respectively orange peel extract 89g, 91g, 90g goes out rate and is respectively 3.56%, 3.64%, 3.60%.
Can be found out by above-mentioned example, orange peel extraction yield and extracting pressure variation relation are little, and this is to keep solvent for liquid under certain pressure because of needing only, its dissolving power and pressure independent, so the aspect consideration of slave unit cost, and selection 5Mpa is preferred extraction temperature.
Embodiment 3
Fresh orange peel is dried under 55 ℃, cross 20 eye mesh screens after pulverizing with pulverizer.Get the 2500g material extractor of packing into, open volumetric pump, utilize volumetric pump by squeezing into 75% ethanol to extractor in solvent transfer tank, opening simultaneously steam valve heats to extractor and evaporation concentration tower, evaporation concentration tower temperature maintains 80-85 ℃,, extraction temperature is controlled at 90 ℃, controls relief valve and makes extractor pressure maintain 5Mpa extraction 90min.After extraction finishes, close volumetric pump, open the relief valve pressure release, continue the extractor recovery solvent of heating, during solvent-free outflow, the steam off valve releases the orange peel slag to the condensing tower.Contain the extract of orange peel effective constituent from separating tank below acquisition with accepting bucket.Weighing obtains orange peel extract 92g, and going out rate is 3.68%.
The comparative example 1
Fresh orange peel is dried under 55 ℃, cross 20 eye mesh screens after pulverizing with pulverizer, get the 50g material and wrap into filter paper packet, take 1000ml 75% ethanol as extractant, at 70 ℃ of lower lixiviate 90min of normal pressure, take out filter paper packet, after the extracting solution evaporation concentration, obtain 0.92g orange peel extract, going out rate is 1.84%.
Can be found out by above-mentioned controlled trial, its extraction yield of technique provided by the present invention far away will be higher than the organic solvent extraction technique of routine.

Claims (10)

1. device that utilizes effective constituent in high pressure solvent extraction orange peel, it is characterized in that: it comprises extractor, evaporation concentration and condensation combined column, solvent transfer tank and volumetric pump, be connected the bottom and be connected in the top of extractor with the condensation combined column with evaporation concentration, evaporation concentration is connected top and is connected with the top of solvent transfer tank with the condensation combined column, the bottom of solvent transfer tank is connected by volumetric pump and extractor, forms circulation line; The bottom outer wall of extractor outer wall, evaporation concentration and condensation combined column is provided with steam circulating device, and the external wall of upper portion of evaporation concentration and condensation combined column is provided with cooling water circulating device, and extractor is provided with regulator.
2. method of utilizing effective constituent in high pressure solvent extraction orange peel, its step is as follows:
(1) with fresh orange peel oven dry, pulverizer is pulverized;
Then the material of (2) packing into and crushing in airtight extractor adds 75% ethanol, and the temperature that extractor is kept in heating is 85-95 ℃, and the pressure of controlling simultaneously extractor is 4-7Mpa, extracts 1-2h, after separation extracting solution;
(3) 80-85 ℃ of concentrated extracting solution, get the orange peel extract.
3. utilize according to claim 2 the method for effective constituent in high pressure solvent extraction orange peel, it is characterized in that: in step (1), fresh orange peel is dried under 55-60 ℃, crosses 20 eye mesh screens after pulverizing with pulverizer.
4. utilize according to claim 2 the method for effective constituent in high pressure solvent extraction orange peel, it is characterized in that: in step (2), the temperature of extractor is 90 ℃, and pressure is 5Mpa.
5. utilize according to claim 2 the method for effective constituent in high pressure solvent extraction orange peel, it is characterized in that: in step (3), the temperature of concentrated extracting solution is 85 ℃.
6. one kind is installed the method for extracting effective constituent in orange peel according to claim 1, it is characterized in that comprising the steps:
(1) with fresh orange peel oven dry, pulverizer is pulverized;
(2) extractor is filled the material that crushes, open volumetric pump, utilize volumetric pump by squeezing into 75% ethanol to extractor in solvent transfer tank, by steam circulating device, extractor and evaporation concentration and condensation combined column are heated simultaneously, make the extraction temperature of extractor maintain 85-95 ℃, the thickening temperature of evaporation concentration and condensation combined column maintains 80-85 ℃, controls regulator and makes the extracting pressure of extractor maintain 4-7Mpa, dynamic extraction 1-2h;
(3) after extraction finishes, close volumetric pump, open the regulator pressure release, continue the extractor recovery solvent of heating, during solvent-free outflow, the steam off circulation device releases the orange peel slag to evaporation concentration and the condensing tower;
(4) must contain the extract of orange peel effective constituent from evaporation concentration and condensation combined column bottom.
7. according to the method for effective constituent in the described extraction orange peel of claim 6, it is characterized in that: in step (1), fresh orange peel is dried under 55-60 ℃, crosses 20 eye mesh screens after pulverizing with pulverizer.
8. according to the method for effective constituent in the described extraction orange peel of claim 6, it is characterized in that: in step (2), the extraction temperature of extractor is 90 ℃, and extracting pressure is 5Mpa.
9. according to the method for effective constituent in the described extraction orange peel of claim 6, it is characterized in that: the extraction time that extracts orange peel in step (2) is 90Min.
10. according to the method for effective constituent in the described extraction orange peel of claim 6, it is characterized in that: in step (2), the thickening temperature of evaporation concentration and condensation combined column is 85 ℃.
CN201310055337.8A 2013-02-21 2013-02-21 Method and device for extracting active ingredients from orange peels through utilizing high-pressure solvent Active CN103173285B (en)

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Cited By (7)

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CN103421599A (en) * 2013-07-31 2013-12-04 安徽省霍山县聚一科技有限公司 Camellia oil preparation system and operation method thereof
CN104635820A (en) * 2014-12-26 2015-05-20 安徽华润金蟾药业股份有限公司 Quality stability control method for Chinese prescription particle extraction process
CN104841161A (en) * 2015-06-18 2015-08-19 刘欣建 Extraction device
CN105169745A (en) * 2015-10-21 2015-12-23 腾冲明馨生物技术开发有限公司 Extraction device with water inlet and water outlet and steam pipes in balanced distribution
CN108299846A (en) * 2018-01-08 2018-07-20 罗莱生活科技股份有限公司 A kind of orange peel dyestuff and its preparation method and application
CN113576978A (en) * 2021-08-27 2021-11-02 黄桦 Composition containing orange medicinal material extract and preparation method and application thereof
CN115433637A (en) * 2022-09-29 2022-12-06 东莞市鸿馥生物科技有限公司 Preparation method of green tea spice

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CN201445825U (en) * 2009-01-23 2010-05-05 华南师范大学 Device for extracting, concentrating and recycling
CN102363085A (en) * 2011-11-11 2012-02-29 惠州市众惠能源科技有限公司 Method and special device for extracting and concentrating water extraction liquid medicine of Chinese medicine
CN102552363A (en) * 2010-12-15 2012-07-11 中国医药研究开发中心有限公司 Preparation method for mother chrysanthemum extract

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Publication number Priority date Publication date Assignee Title
CN1454694A (en) * 2003-02-21 2003-11-12 王敬东 Hot reflux high-pressure extracting-vacuum concentrating process
CN201445825U (en) * 2009-01-23 2010-05-05 华南师范大学 Device for extracting, concentrating and recycling
CN102552363A (en) * 2010-12-15 2012-07-11 中国医药研究开发中心有限公司 Preparation method for mother chrysanthemum extract
CN102363085A (en) * 2011-11-11 2012-02-29 惠州市众惠能源科技有限公司 Method and special device for extracting and concentrating water extraction liquid medicine of Chinese medicine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103421599A (en) * 2013-07-31 2013-12-04 安徽省霍山县聚一科技有限公司 Camellia oil preparation system and operation method thereof
CN104635820A (en) * 2014-12-26 2015-05-20 安徽华润金蟾药业股份有限公司 Quality stability control method for Chinese prescription particle extraction process
CN104841161A (en) * 2015-06-18 2015-08-19 刘欣建 Extraction device
CN105169745A (en) * 2015-10-21 2015-12-23 腾冲明馨生物技术开发有限公司 Extraction device with water inlet and water outlet and steam pipes in balanced distribution
CN105169745B (en) * 2015-10-21 2017-02-01 腾冲明馨生物技术开发有限公司 Extraction device with water inlet and water outlet and steam pipes in balanced distribution
CN108299846A (en) * 2018-01-08 2018-07-20 罗莱生活科技股份有限公司 A kind of orange peel dyestuff and its preparation method and application
CN113576978A (en) * 2021-08-27 2021-11-02 黄桦 Composition containing orange medicinal material extract and preparation method and application thereof
CN115433637A (en) * 2022-09-29 2022-12-06 东莞市鸿馥生物科技有限公司 Preparation method of green tea spice

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Denomination of invention: Method and device for extracting active ingredients from orange peels through utilizing high-pressure solvent

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Denomination of invention: A method and device for extracting effective components from orange peel by high pressure solvent

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