CN103170887B - A kind of Full-automatic numerical control sander - Google Patents

A kind of Full-automatic numerical control sander Download PDF

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Publication number
CN103170887B
CN103170887B CN201310112534.9A CN201310112534A CN103170887B CN 103170887 B CN103170887 B CN 103170887B CN 201310112534 A CN201310112534 A CN 201310112534A CN 103170887 B CN103170887 B CN 103170887B
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CN
China
Prior art keywords
grinding head
travel mechanism
axis travel
full
top cover
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Expired - Fee Related
Application number
CN201310112534.9A
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Chinese (zh)
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CN103170887A (en
Inventor
凌建军
张孝洲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUIZHOU ECONOMICS AND POLYTECHNIC COLLEGE
Rebor Automation Systems (huizhou) Co Ltd
Original Assignee
HUIZHOU ECONOMICS AND POLYTECHNIC COLLEGE
Rebor Automation Systems (huizhou) Co Ltd
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Priority to CN201310112534.9A priority Critical patent/CN103170887B/en
Publication of CN103170887A publication Critical patent/CN103170887A/en
Application granted granted Critical
Publication of CN103170887B publication Critical patent/CN103170887B/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Abstract

The invention discloses a kind of Full-automatic numerical control sander, comprise underframe, top cover, workbench and electric-control system, workbench comprises support baseboard and the rotating disk that is arranged on support baseboard and workpiece polishing mechanism, disc surfaces is provided with accessory clips, and described workpiece polishing mechanism is set to the gantry structure based on rectangular cartesian coordinate system; Electric-control system comprise motion controller.The present invention utilizes motion controller to set the processing technology of accessory in advance, controls sander and automatically carries out polishing grinding processing, replace manual work, reduce labor strength and production cost, improve production efficiency, and machining accuracy is high, good product consistency, can Improving The Quality of Products; Adopt variable-frequency motor to coordinate high-performance transducer, run high-speed silent, the polishing grinding of accessory carries out in top cover, and aeration cleaning mechanism coordinates grinding head automated cleaning, can improve production environment (noiselessness, without dust), the safety of guarantee workman.

Description

A kind of Full-automatic numerical control sander
Technical field
The invention belongs to numerical controlled machinery apparatus field, relate to the full automatic processing device of accurate spare and accessory parts, be specially a kind of Full-automatic numerical control sander, the polishing processing of the accurate spare and accessory parts such as electronic digital product, glasses, wrist-watch can be widely used in.
Background technology
Along with various digital product more and more gets their way into people's lives, for meeting the esthetic requirement that people improve constantly, the design of digital product is just towards lightening future development, and the various accessories of digital product also more and more become more meticulous.
But the various accessories of digital product before use, process could be processed further after all needing to carry out polishing grinding processing, traditional polishing grinding technique is generally direct manual grinding or utilizes sander to polish, labor strength is large, processing environment noise, dust pollution are serious, also there is certain danger in process, accessory processing cost is higher, and accessory carries out polishing precision and Quality estimation by the experience of workman in polishing grinding process, the Product Precision of processing cannot be unified, product quality cannot ensure, production efficiency is low.
Summary of the invention
The object of the invention is to overcome deficiency existing in existing accurate spare and accessory parts polishing grinding processing technology, a kind of Full-automatic numerical control sander is provided, manual work is replaced by machine, reduce labor strength and production cost, production environment (noiselessness, without dust) can be improved, ensure the safety of workman, improve production efficiency; Set processing technology in advance according to accessory specification, sander carries out polishing grinding processing automatically, and machining accuracy is high, and homogeneity of product improves product quality.
For achieving the above object, the present invention will be achieved through the following technical solutions:
A kind of Full-automatic numerical control sander, comprise workbench, electric-control system, top cover and underframe, electric-control system is arranged on underframe inside, workbench is arranged on underframe, top cover lid on the table, described top cover side is provided with transparent side window, also be provided with by touch-screen and control button panel above top cover, it is characterized in that: described workbench comprises support baseboard and the rotating disk that is arranged on support baseboard and workpiece polishing mechanism, described disc surfaces is provided with accessory clips, and described workpiece polishing mechanism is set to the gantry structure based on rectangular cartesian coordinate system; Described workpiece polishing mechanism comprises X-axis travel mechanism, Y-axis moving mechanism, Y-direction moving guide rail, Z axis travel mechanism, grinding head and aeration cleaning mechanism, Y-axis moving mechanism and Y-direction moving guide rail are arranged on support baseboard, X-axis travel mechanism is arranged on above Y-axis moving mechanism and Y-direction moving guide rail, Z axis travel mechanism is arranged in X-axis travel mechanism, described grinding head and aeration cleaning mechanism are arranged in Z axis travel mechanism, and aeration cleaning organization establishes is in the side of grinding head; The core of described electric-control system is motion controller, and motion controller is connected respectively to X-axis travel mechanism, Y-axis moving mechanism, Z axis travel mechanism, rotating disk, grinding head, aeration cleaning mechanism, touch-screen and control button template by cable.
Utilize motion controller to set the processing technology of accessory in advance, control sander and automatically carry out polishing grinding processing, machining accuracy is high, good product consistency, can Improving The Quality of Products; Utilize machine automatically to process replacement manual work, reduce labor strength and production cost, workman only need change processing accessory on accessory clips, improves production efficiency; Complete machine adopts variable-frequency motor to coordinate high-performance transducer, and run high-speed silent, the polishing grinding of accessory carries out in top cover, and aeration cleaning mechanism coordinates grinding head automated cleaning, can improve production environment (noiselessness, without dust), the safety of guarantee workman.
As preferably, described grinding head adopts dual head design, further increases working (machining) efficiency.
As preferably, described grinding head top is provided with Sponge sand paper, utilizes the characteristic of Sponge sand paper softness to carry out flexibility polishing, while realizing polishing grinding effect, avoids causing damage to accessory surface, improve machining accuracy and the crudy of product further.
For expanding range of application further, described accessory clips and rotating disk design for isolating construction, can change fixture carry out polishing grinding processing according to different accessories.
The invention has the following advantages and beneficial effect compared to existing technology:
The present invention utilizes motion controller to set the processing technology of accessory in advance, and control sander and automatically carry out polishing grinding processing, machining accuracy is high, good product consistency, can Improving The Quality of Products; Utilize machine automatically to process replacement manual work, reduce labor strength and production cost, workman only need change processing accessory on accessory clips, improves production efficiency; Complete machine adopts variable-frequency motor to coordinate high-performance transducer, and run high-speed silent, the polishing grinding of accessory carries out in top cover, and aeration cleaning mechanism coordinates grinding head automated cleaning, can improve production environment (noiselessness, without dust), the safety of guarantee workman.
Accompanying drawing explanation
Fig. 1 is the outline drawing of a kind of Full-automatic numerical control sander of the present invention.
Fig. 2 is the top view of workbench in the present invention.
Fig. 3 is the structured flowchart of electric-control system in the present invention.
Fig. 4 is the structure chart of workpiece polishing mechanism in the present invention.
Fig. 5 is the structure chart of ZhongZZhou travel mechanism of the present invention.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but the embodiment of the invention is not limited thereto.
Embodiment is as Fig. 1, 2, 3, shown in 4 and 5, a kind of Full-automatic numerical control sander, comprise workbench 1, electric-control system 2, top cover 3 and underframe 4, it is inner that electric-control system 2 is arranged on underframe 4, workbench 1 is arranged on underframe 4, top cover 3 covers on workbench 1, described top cover 3 side is provided with transparent side window 31, also be provided with by touch-screen 32 and control button panel 33 above top cover 3, described workbench 1 comprises support baseboard 11 and the rotating disk 12 that is arranged on support baseboard 11 and workpiece polishing mechanism 13, described rotating disk 12 surface is provided with accessory clips 121, described workpiece polishing mechanism 13 is set to the gantry structure based on rectangular cartesian coordinate system, described workpiece polishing mechanism 13 comprises X-axis travel mechanism 131, Y-axis moving mechanism 132, Y-direction moving guide rail 133, Z axis travel mechanism 134, grinding head 135 and aeration cleaning mechanism 136, Y-axis moving mechanism 132 and Y-direction moving guide rail 133 are arranged on support baseboard 11, X-axis travel mechanism 131 is arranged on above Y-axis moving mechanism 132 and Y-direction moving guide rail 133, Z axis travel mechanism 134 is arranged in X-axis travel mechanism 131, described grinding head 135 and aeration cleaning mechanism 136 are arranged in Z axis travel mechanism 134, and aeration cleaning mechanism 136 is arranged on the side of grinding head 135, described electric-control system 2 comprise motion controller 21, motion controller 21 is connected respectively to X-axis travel mechanism 131, Y-axis moving mechanism 132, Z axis travel mechanism 134, rotating disk 12, grinding head 135, aeration cleaning mechanism 136, touch-screen 32 and control button panel 33 by cable.
Preferably, described grinding head 135 adopts dual head design.
Particularly, described grinding head 135 top is provided with Sponge sand paper 137.
Further, described accessory clips 121 with rotating disk 12 for isolating construction designs.
Example is processed as with the precise polished polishing of phone housing workpiece:
The programming instruction special according to Full-automatic numerical control sander writes procedure, and concrete programming step is as follows:
A) analyze Workpiece structure parameter, determine processing technology;
B) coding, and by download program in the procedure storehouse of Full-automatic numerical control sander;
C) online trial run (inspection action);
D) in the accessory clips 121 of rotating disk 12, load workpiece, grinding head 135 contraposition confirms;
E) processing work is tried, tuning parameter;
F) processing effect judges, qualifiedly enters batch machining, defective repetition step e.
The process that Full-automatic numerical control sander carries out precise polished polishing processing operation to workpiece is as follows:
A) start up system, completes initialization: Z axis travel mechanism 134 first resets, and HouXZhou travel mechanism 131, Y-axis moving mechanism 132 reset, and rotating disk 12 rotates a position (90 °);
B) calling mobile phone shell procedure file;
C) by control button panel 33 single revolution rotating disk, the material loading of four accessory clips 121 on rotating disk 12 is completed;
D) procedure is started by control button panel 33, the circus of phone housing is pressed by programme-control X-axis travel mechanism 131, Y-axis moving mechanism 132, Z axis travel mechanism 134, polishing grinding is carried out on the surface of grinding head 135 pairs of phone housings, aeration cleaning mechanism 136 starts automatically simultaneously, workpiece polishing mechanism 13 is while carrying out polishing grinding action, accessory clips 121 on rotating disk 12 outside top cover 3 is opened automatically, manually complete the blanking of phone housing and material loading, repeat the precise polished polishing processing that this step carries out phone housing workpiece.
Above-described embodiment is the invention preferably embodiment; but the embodiment of the invention is not restricted to the described embodiments; change, modification that other any does under not deviating from the Spirit Essence of the invention and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.

Claims (4)

1. a Full-automatic numerical control sander, comprise workbench, electric-control system, top cover and underframe, electric-control system is arranged on underframe inside, workbench is arranged on underframe, top cover lid on the table, described top cover side is provided with transparent side window, also be provided with by touch-screen and control button panel above top cover, it is characterized in that: described workbench comprises support baseboard and the rotating disk that is arranged on support baseboard and workpiece polishing mechanism, described disc surfaces is provided with accessory clips, and described workpiece polishing mechanism is set to the gantry structure based on rectangular cartesian coordinate system; Described workpiece polishing mechanism comprises X-axis travel mechanism, Y-axis moving mechanism, Y-direction moving guide rail, Z axis travel mechanism, grinding head and aeration cleaning mechanism, Y-axis moving mechanism and Y-direction moving guide rail are arranged on support baseboard, X-axis travel mechanism is arranged on above Y-axis moving mechanism and Y-direction moving guide rail, Z axis travel mechanism is arranged in X-axis travel mechanism, described grinding head and aeration cleaning mechanism are arranged in Z axis travel mechanism, and aeration cleaning organization establishes is in the side of grinding head; The core of described electric-control system is motion controller, and motion controller is connected respectively to X-axis travel mechanism, Y-axis moving mechanism, Z axis travel mechanism, rotating disk, grinding head, aeration cleaning mechanism, touch-screen and control button template by cable.
2. a kind of Full-automatic numerical control sander according to claim 1, is characterized in that: described grinding head adopts dual head design.
3. a kind of Full-automatic numerical control sander according to claim 2, is characterized in that: described grinding head top is provided with Sponge sand paper.
4. a kind of Full-automatic numerical control sander according to the arbitrary claim of claim 1-3, is characterized in that: described accessory clips and rotating disk design for isolating construction.
CN201310112534.9A 2013-04-02 2013-04-02 A kind of Full-automatic numerical control sander Expired - Fee Related CN103170887B (en)

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Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104924179A (en) * 2014-03-17 2015-09-23 苏州春秋电子科技有限公司 Novel automatic notebook computer surface grinding device
CN105364621B (en) * 2015-11-20 2018-07-24 广东天机工业智能系统有限公司 Intelligent robotic manipulator
CN107813317A (en) * 2017-10-20 2018-03-20 陈天予 A kind of ancient building window lattice clears up robot
CN108161580B (en) * 2017-12-21 2019-11-05 重庆千乔机电有限公司 Anti-leakage process for valve
CN108145557B (en) * 2017-12-21 2019-07-30 重庆千乔机电有限公司 Valve sealing face grinding device
CN108747699B (en) * 2018-05-23 2020-10-09 台州瑞格机电工业有限公司 Grinding device of adaptable multiple specification gearbox shift fork
CN111230680A (en) * 2020-02-28 2020-06-05 南京灵雀智能制造有限公司 Polishing device and polishing method for wood processing
CN113427357A (en) * 2021-06-22 2021-09-24 三峡大学 Metal shell polishing system and polishing method thereof
CN115648001B (en) * 2022-11-11 2023-09-15 江苏晶杰光电科技有限公司 Metal workpiece surface processing method and device

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CN201579673U (en) * 2009-12-30 2010-09-15 平湖思杰腾汽车设备制造有限公司 Numerical-control crystal grinder
CN102179747A (en) * 2011-03-31 2011-09-14 昆山艾思迪机械科技有限公司 Five-axis linkage numerical control tool grinding machine
CN102632435A (en) * 2012-05-11 2012-08-15 中国工程物理研究院机械制造工艺研究所 Double-flexible-grinding-head magnetorheological polishing device
CN202702030U (en) * 2012-07-16 2013-01-30 天津赛瑞机器设备有限公司 Electrical control system for gantry type polishing machine
CN102958647A (en) * 2010-11-09 2013-03-06 新东工业株式会社 Shot-treatment apparatus

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CN201095073Y (en) * 2007-07-03 2008-08-06 东莞市吉川机械设备有限公司 Work-piece carrying device for sand-blasting machine
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Publication number Priority date Publication date Assignee Title
CN101323097A (en) * 2008-07-28 2008-12-17 中国人民解放军国防科学技术大学 Magnetorheological finishing device for super large caliber aspheric surface optical part
CN201579673U (en) * 2009-12-30 2010-09-15 平湖思杰腾汽车设备制造有限公司 Numerical-control crystal grinder
CN102958647A (en) * 2010-11-09 2013-03-06 新东工业株式会社 Shot-treatment apparatus
CN102179747A (en) * 2011-03-31 2011-09-14 昆山艾思迪机械科技有限公司 Five-axis linkage numerical control tool grinding machine
CN102632435A (en) * 2012-05-11 2012-08-15 中国工程物理研究院机械制造工艺研究所 Double-flexible-grinding-head magnetorheological polishing device
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