CN104942689A - Smart full-automatic stone slab polishing unit - Google Patents
Smart full-automatic stone slab polishing unit Download PDFInfo
- Publication number
- CN104942689A CN104942689A CN201510403511.2A CN201510403511A CN104942689A CN 104942689 A CN104942689 A CN 104942689A CN 201510403511 A CN201510403511 A CN 201510403511A CN 104942689 A CN104942689 A CN 104942689A
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- CN
- China
- Prior art keywords
- polishing
- cross beam
- crossbeam
- monolateral
- pneumatic actuator
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a smart full-automatic stone slab polishing unit. The polishing unit comprises a unit platform, a front single-edge beam, a rear single-edge beam, a double-edge beam, a front cross beam, a rear cross beam, polishing machines, a conveying belt and a detection cross beam, wherein the front cross beam is arranged in sliding grooves of the front single-edge beam and the double-edge beam through sliding rails respectively, and the rear cross beam is arranged in sliding grooves of the double-edge beam and the rear single-edge beam through sliding rails respectively; the twenty polishing machines are mounted on the front cross beam and the rear cross beam in two groups; the conveying belt is mounted below the polishing machines on the unit platform; the detection cross beam is arranged at a stone slab inlet. A control system comprises an industrial control computer, a control panel, a machine control screen, an ultrasonic wave sensor, pneumatic actuators and a magnetic grid measurer, wherein the controller automatically controls ascending and descending of the polishing machines and movement parameters of the front cross beam and the rear cross beam according to slate parameters acquired by the ultrasonic wave sensor and polishing head parameters acquired by the magnetic grid measurer, ascending and descending parameters and forward and backward movement parameters of each polishing machine can be manually modified by touching the machine control screen, and the movement parameters of the front and rear cross beams and the staying time in a return position can be also modified.
Description
Technical field
The present invention relates to a kind of intelligentized full-automatic slabstone polishing unit, particularly rubbing head changes automatically accurately holding of opportunity, belongs to numerically controlled intelligent technical field.
Background technology
The stone slab of any surface finish as mirror is pasted onto building surface as decoration, has been quotidian.These any surface finish are as the slabstone ornament of mirror; a procedure very important in processing is polishing; modern polishing means all adopt large-scale polissoir in the enterprise of large-scale production; the key character of this equipment is erected at entablature by some independently polishing machines; the main shaft lower end of polishing machine is provided with large-scale polishing disk; the polishing function of polishing machine, the polishing disk exactly by rotating carries rubbing head and abrasive material carries out surface grinding polishing to polished slabstone.The control system of the polishing machine that market uses rests on the aspect of button frame relay substantially, and the parameter of polished material all will be measured by hand, and size cannot accomplish to become more meticulous and error is large; According to the size of measuring again by the lower wall degree of depth manually rule of thumb formulating polishing disk, the error grasped because of the lower wall degree of depth causes that rubbing head damages, polished thing is injured etc. and happens occasionally; The rubbing head that polishing disk carries and abrasive material are loss product, along with the thickness of the prolongation rubbing head of milling time also reduces thereupon, the assurance that tradition rubbing head changes opportunity is judged by sound by experience entirely, replacing in advance can cause the waste of resource, changes and can cause the damages such as the scuffing of polished thing not in time.
Summary of the invention
In order to solve the low problem of above-mentioned traditional slabstone polishing machine numerically controlled intelligent technical merit, the open a kind of intelligentized full-automatic slabstone polishing unit of the present invention.
The technical solution adopted in the present invention is: a kind of intelligentized full-automatic slabstone polishing unit, be made up of polishing unit and control system, polishing unit comprises machine group platform, monolateral beam, bilateral beam, crossbeam, polishing machine, transmission belt, detection crossbeam, unit is front with slabstone inlet port, monolateral beam is divided into front monolateral beam and rear monolateral beam, a side of monolateral beam upper end has chute, before, the chute of rear monolateral beam is arranged on the front-end and back-end of machine group platform in opposite directions by column, the upper end dual-side of bilateral beam all has chute, the centre of machine group platform is arranged on by column, crossbeam is divided into front beam and rear cross beam, there is slide rail at the two ends of crossbeam, front beam is located at the chute of front monolateral beam and bilateral beam by sliding rail frame, rear cross beam is located at the chute of bilateral beam and rear monolateral beam by sliding rail frame, polishing machine forms by 20, divide two groups and be arranged on front beam and rear cross beam, transmission belt is arranged on below the polishing machine on machine group platform, detection beam erection is in slabstone porch.
Polishing machine is made up of main shaft, elevating mechanism, belt pulley, motor, mounting disc, polishing disk, rubbing head, the upper end of main shaft connects belt pulley, lower end is connected and installed dish, be connected with polishing disk below mounting disc, below polishing disk, be connected with rubbing head, below rubbing head, have abrasive material, the centre of main shaft is connected to the side of crossbeam, motor is arranged on the opposite side of crossbeam, and motor is by belt drives belt pulley, and elevating mechanism is connected on the main shaft below crossbeam.
Control system comprises Industry Control computer, control panel, apparatus control shields, ultrasonic sensor, pneumatic actuator, magnetic grid measuring appliance, control panel has and comprises automatically and manual change-over switch, emergency stop push button is at interior console switch, apparatus control screen is arranged on control panel, ultrasonic sensor is arranged on the front side of detection crossbeam by installing rack, pneumatic actuator is divided into pneumatic actuator () and pneumatic actuator (two), be arranged on polishing machine main shaft both sides respectively, pneumatic actuator body is arranged on crossbeam, expansion link link is connected to elevating mechanism, pneumatic actuator (one) and pneumatic actuator (two) are by Industry Control conputer controlled synchronization action, magnetic grid measuring appliance is arranged on pneumatic actuator (two) body, millimetre-sized detection is carried out to the extent of deterioration of rubbing head.
The input slabstone that Industry Control computer gathers according to ultrasonic sensor is wide, high and for flour milling parameter; and the rubbing head thickness parameter that magnetic grid detector gathers; control the lifting of polishing machine and the moving parameter of front beam and rear cross beam; the autostop when abrasive material exhausts; by the parameters input of touch-screen; artificially can revise each polishing machine to be independently elevated and movable parameter, also artificially can revise the time of staying at front beam and rear cross beam independently moving parameter and place of turning back.
The invention has the beneficial effects as follows: by Industry Control computer according to input slabstone and rubbing head parameter, every operational factor of whole-process automatic control unit, not only instead of heavy artificial polishing operation, also greatly improve speed and the quality of polishing, the consume situation of polish abrasive is measured by magnetic grid measuring appliance, effectively avoid the various infringement hidden danger caused because of artificial judgment error, replacing opportunity of polish abrasive accurately and timely, uses fully.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further described:
Fig. 1 is three-dimensional basic structure schematic diagram of the present invention;
Fig. 2 is grinding machine Facad structure schematic diagram of the present invention;
Fig. 3 is detection system scheme of installation of the present invention.
In figure 1, machine group platform, 2, front beam, 3, rear cross beam, 4, front monolateral beam, 5, rear monolateral beam, 6, bilateral beam, 7, polishing machine, 8, transmission belt, 9, slabstone input port, 11, detection crossbeam, 12, ultrasonic sensor, 13, installing rack, 14, pneumatic actuator (), 15, pneumatic actuator (two), 16, magnetic grid measuring appliance 71, main shaft, 72, elevating mechanism, 73, belt pulley, 74, motor, 75, mounting disc, 76, polishing disk, 77, rubbing head, 78, expansion link link.
Detailed description of the invention
In the embodiment in figure 1, a kind of intelligentized full-automatic slabstone polishing unit, be made up of polishing unit and control system, polishing unit comprises machine group platform 1, monolateral beam, bilateral beam 6, crossbeam, polishing machine 7, transmission belt 8, detection crossbeam 11, unit is front with slabstone inlet port 9, monolateral beam is divided into front monolateral beam 4 and rear monolateral beam 5, the chute of front monolateral beam 4 and rear monolateral beam 5 is arranged on the front-end and back-end of machine group platform 1 in opposite directions by column, bilateral beam 6 is arranged on the centre of machine group platform 1 by column, crossbeam is divided into front beam 2 and rear cross beam 3, front beam 2 is located at the chute of front monolateral beam 4 and bilateral beam 6 by sliding rail frame, rear cross beam 3 is located at the chute of bilateral beam 6 and rear monolateral beam 5 by sliding rail frame, polishing machine 7 forms by 20, divide two groups and be arranged on front beam 2 and rear cross beam 3, transmission belt 8 is arranged on below the polishing machine 7 on machine group platform 1, detection crossbeam 11 is erected at slabstone entrance 9 place.
In the embodiment of fig. 2, polishing machine 7 is made up of main shaft 71, elevating mechanism 72, belt pulley 73, motor 74, mounting disc 75, polishing disk 76, rubbing head 77, the upper end of main shaft 71 connects belt pulley 73, lower end is connected and installed dish 75, polishing disk 76 is connected below mounting disc 75, rubbing head 77 is connected with below polishing disk 76, the centre of main shaft 71 is connected to the side of crossbeam 2,3, motor 74 is arranged on the opposite side of crossbeam 2,3, motor 74 is by belt drives belt pulley 73, and elevating mechanism 72 is connected on the main shaft 71 below crossbeam 2,3.
In the embodiments of figure 3, control system comprises Industry Control computer, control panel, apparatus control shields, ultrasonic sensor 12, pneumatic actuator, magnetic grid measuring appliance 16, ultrasonic sensor 12 is arranged on the front side of detection crossbeam 11 by installing rack 13, pneumatic actuator is divided into startup actuator () 14 and pneumatic actuator (two) 15, be arranged on polishing machine 7 main shaft 71 both sides respectively, pneumatic actuator body is arranged on crossbeam, expansion link link 78 is connected to elevating mechanism 72, pneumatic actuator (one) 14 and pneumatic actuator (two) 15 are by Industry Control conputer controlled synchronization action, magnetic grid measuring appliance 16 is arranged on pneumatic actuator (two) 15 body, millimetre-sized detection is carried out to the extent of deterioration of rubbing head 77.
Embodiment: the input slabstone that Industry Control computer gathers according to ultrasonic sensor 12 is wide, high and for flour milling parameter, and rubbing head 77 thickness parameter that magnetic grid detector 16 gathers, control the lifting of polishing machine 7 and the moving parameter of front beam 2 and rear cross beam 3, by the parameters input of touch-screen, artificially can revise each polishing machine 7 to be independently elevated and movable parameter, also artificially can revise the time of staying at front beam 2 and rear cross beam 3 independently moving parameter and place of turning back.
Claims (3)
1. an intelligentized full-automatic slabstone polishing unit, be made up of polishing unit and control system, it is characterized in that: polishing unit comprises machine group platform, monolateral beam, bilateral beam, crossbeam, polishing machine, transmission belt, detection crossbeam, unit is front with slabstone inlet port, monolateral beam is divided into front monolateral beam and rear monolateral beam, a side of monolateral beam upper end has chute, before, the chute of rear monolateral beam is arranged on the front-end and back-end of machine group platform in opposite directions by column, the upper end dual-side of bilateral beam all has chute, the centre of machine group platform is arranged on by column, crossbeam is divided into front beam and rear cross beam, there is slide rail at the two ends of crossbeam, front beam is located at the chute of front monolateral beam and bilateral beam by sliding rail frame, rear cross beam is located at the chute of bilateral beam and rear monolateral beam by sliding rail frame, polishing machine forms by 20, divide two groups and be arranged on front beam and rear cross beam, transmission belt is arranged on below the polishing machine on machine group platform, detection beam erection is in slabstone porch, control system comprises Industry Control computer, control panel, apparatus control screen, ultrasonic sensor, pneumatic actuator, magnetic grid measuring appliance, the input slabstone that controller gathers according to ultrasonic sensor is wide, high and for flour milling parameter, and the rubbing head thickness parameter that magnetic grid detector gathers, control the lifting of polishing machine and the moving parameter of front beam and rear cross beam, the autostop when abrasive material exhausts, by touching the parameters input of apparatus control screen, artificially can revise each polishing machine and being independently elevated and movable parameter, also artificially can revise the time of staying at front beam and rear cross beam independently moving parameter and place of turning back.
2. the intelligentized full-automatic slabstone polishing unit of one according to claim 1, it is characterized in that: described polishing machine is by main shaft, elevating mechanism, belt pulley, motor, mounting disc, polishing disk, rubbing head is formed, the upper end of main shaft connects belt pulley, lower end is connected and installed dish, polishing disk is connected with below mounting disc, rubbing head is connected with below polishing disk, abrasive material is had below rubbing head, the centre of main shaft is connected to the side of crossbeam, motor is arranged on the opposite side of crossbeam, motor is by belt drives belt pulley, elevating mechanism is connected on the main shaft below crossbeam.
3. the intelligentized full-automatic slabstone polishing unit of one according to claim 1, it is characterized in that: described control panel has and comprises automatically and manual change-over switch, emergency stop push button is at interior console switch, apparatus control screen is arranged on control panel, ultrasonic sensor is arranged on the front side of detection crossbeam by installing rack, pneumatic actuator is divided into pneumatic actuator () and pneumatic actuator (two), be arranged on polishing machine main shaft both sides respectively, pneumatic actuator body is arranged on crossbeam, expansion link link is connected to elevating mechanism, pneumatic actuator (one) and pneumatic actuator (two) are by Industry Control conputer controlled synchronization action, magnetic grid measuring appliance is arranged on pneumatic actuator (two) body, millimetre-sized detection is carried out to the extent of deterioration of rubbing head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510403511.2A CN104942689A (en) | 2015-07-12 | 2015-07-12 | Smart full-automatic stone slab polishing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510403511.2A CN104942689A (en) | 2015-07-12 | 2015-07-12 | Smart full-automatic stone slab polishing unit |
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| CN104942689A true CN104942689A (en) | 2015-09-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510403511.2A Pending CN104942689A (en) | 2015-07-12 | 2015-07-12 | Smart full-automatic stone slab polishing unit |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105538075A (en) * | 2016-02-29 | 2016-05-04 | 晋江兴翼机械有限公司 | Grinding plane positioning method of grinder |
| CN115008328A (en) * | 2022-05-31 | 2022-09-06 | 麻城市旺圣石业有限公司 | Cylindrical stone polishing device |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3273288A (en) * | 1962-04-25 | 1966-09-20 | Cavitron Ultrasonics Inc | Ultrasonic grinding and honing |
| CN201483338U (en) * | 2009-09-08 | 2010-05-26 | 郑辉章 | Novel stone polisher |
| CN202114603U (en) * | 2011-05-23 | 2012-01-18 | 龙其瑞 | Stepless polishing device |
| CN202155778U (en) * | 2011-06-01 | 2012-03-07 | 张文锦 | Automatic grinding wheel abrasion detecting device |
| CN103770004A (en) * | 2012-10-23 | 2014-05-07 | 台州中睿自动化设备有限公司 | Novel grinder in-process measuring instrument |
| CN203622099U (en) * | 2013-12-05 | 2014-06-04 | 云南昆船设计研究院 | Device capable of detecting real-time status of sharpener grinding wheel for filament cutter |
| CN204075990U (en) * | 2014-08-06 | 2015-01-07 | 福建南安市新东源石业有限公司 | A kind of stone polishing device |
| CN204353952U (en) * | 2014-12-23 | 2015-05-27 | 福建富高利机械发展有限公司 | Multi-functional pair of hanging beam of stone polishing machine |
| CN204736067U (en) * | 2015-07-12 | 2015-11-04 | 福建富高利机械发展有限公司 | Intelligent full -automatic slabstone polishing unit |
-
2015
- 2015-07-12 CN CN201510403511.2A patent/CN104942689A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3273288A (en) * | 1962-04-25 | 1966-09-20 | Cavitron Ultrasonics Inc | Ultrasonic grinding and honing |
| CN201483338U (en) * | 2009-09-08 | 2010-05-26 | 郑辉章 | Novel stone polisher |
| CN202114603U (en) * | 2011-05-23 | 2012-01-18 | 龙其瑞 | Stepless polishing device |
| CN202155778U (en) * | 2011-06-01 | 2012-03-07 | 张文锦 | Automatic grinding wheel abrasion detecting device |
| CN103770004A (en) * | 2012-10-23 | 2014-05-07 | 台州中睿自动化设备有限公司 | Novel grinder in-process measuring instrument |
| CN203622099U (en) * | 2013-12-05 | 2014-06-04 | 云南昆船设计研究院 | Device capable of detecting real-time status of sharpener grinding wheel for filament cutter |
| CN204075990U (en) * | 2014-08-06 | 2015-01-07 | 福建南安市新东源石业有限公司 | A kind of stone polishing device |
| CN204353952U (en) * | 2014-12-23 | 2015-05-27 | 福建富高利机械发展有限公司 | Multi-functional pair of hanging beam of stone polishing machine |
| CN204736067U (en) * | 2015-07-12 | 2015-11-04 | 福建富高利机械发展有限公司 | Intelligent full -automatic slabstone polishing unit |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105538075A (en) * | 2016-02-29 | 2016-05-04 | 晋江兴翼机械有限公司 | Grinding plane positioning method of grinder |
| CN105538075B (en) * | 2016-02-29 | 2018-01-16 | 晋江兴翼机械有限公司 | A kind of ground flat localization method of grinder |
| CN115008328A (en) * | 2022-05-31 | 2022-09-06 | 麻城市旺圣石业有限公司 | Cylindrical stone polishing device |
| CN115008328B (en) * | 2022-05-31 | 2023-12-05 | 湖北众源石业有限公司 | Cylindrical stone polishing device |
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| PB01 | Publication | ||
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Application publication date: 20150930 |