CN103151879A - Liquid-cooled motor - Google Patents
Liquid-cooled motor Download PDFInfo
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- CN103151879A CN103151879A CN2013101128046A CN201310112804A CN103151879A CN 103151879 A CN103151879 A CN 103151879A CN 2013101128046 A CN2013101128046 A CN 2013101128046A CN 201310112804 A CN201310112804 A CN 201310112804A CN 103151879 A CN103151879 A CN 103151879A
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Abstract
The invention discloses a liquid-cooled motor. A sealing cover is arranged on each side of a stator core (2) respectively; the two sealing covers are of annular structures; the two sealing covers, the inner wall of a motor shell (1) and a side face of the stator core (2) form a closed space together; the two sealing covers are communicated through a plurality of grooves (14) in an outer annular wall of the stator core (2) or the inner wall of the motor shell or a liquid transport pipe (10); the motor shell (1) is provided with a plurality of communicating holes (15); the two sealing covers are connected with the liquid transport pipe (10) and a liquid storage tank (11) through the communicating holes (15); and the two sealing covers, the motor shell (1), the liquid transport pipe (10), a radiator (9), a pump (8) and the liquid storage tank (11) form a liquid circulation loop. The invention aims to overcome the defects of integral oil immersed, oil injection and oil flow type cooling methods in the prior art, and provides a liquid-cooled motor structure which has the advantages of excellent cooling effect, small thermal resistance and low cost.
Description
Technical field
The invention belongs to the motor liquid cooling field, be specifically related to a kind of cooling fluid-cooled electrical machine of stator winding end seal closure that adopts.
Background technology:
Can produce a large amount of heat, particularly heavy-duty motor during machine operation, the very large needs of caloric value are in time discharged.Motor can be divided into air cooling and the large class of liquid cooling two according to the difference of coolant, and air cooling technology is because the little cooling effect of specific heat of gas is not good, if it is high to adopt hydrogen_cooling explosive-proof grade and additional cooling device etc. to require, is difficult on middle and small motor universal.In motor, liquid cooling can make heater contact with conduction oil, greatly reduces thermal resistance chain and thermal resistance value between winding and fluid, reduces the temperature rise of motor internal.Existing oily cyclic internal cooling motor mainly is divided into three kinds of forms: whole oil-immersed type (being full of cold oil in casing), oil injection type (carrying out cooling thereby utilize nozzle to form mist of oil to the oil spout of rotor blade), mistake oily formula (the motor stator outer surface is crossed oil cooling but).There is following defective in existing oily cyclic internal cooling motor: (1) because the density of cold oil is larger, kinematic viscosity coefficient is high, because rotor integral body is immersed in oil, causes when rotated larger frictional dissipation, and is particularly more obvious when high speed.(2) oil injection type cooling means, the oil pressure that needs due to oil atomizer is higher so oil pump power is large and the loss of blade when stirring at a high speed is also larger.(3) cross oily formula and mainly the stator outer wall was carried out oil cooling but, a small amount of oil droplet is cooling to rotor to the rotor blade, can't be directly directly cooling to the winding part of caloric value maximum, owing to existing thermal resistance so heat-conducting effect also can be limited between winding and stator outer wall, and motor casing is driven oil groove and is caused production cost higher.
Summary of the invention:
The objective of the invention is to overcome deficiency of the prior art, circulation fluid cool electric machine technical scheme in adopting solves existing inner-cooled machine cooling effect poor, and loss is large, and the high in cost of production problem provides the fluid-cooled electrical machine that a kind of cost is low, loss is little, cooling effect is good structure.
Its technical scheme is:
Comprise electric machine casing, stator core, stator winding coil, rotor, rotating shaft, front end housing, rear end cap, pump, radiator, woven hose, reservoir, bearing; The both sides of stator core respectively have a seal closure, be respectively the first seal closure and the second seal closure, the first seal closure and the second seal closure are loop configuration, the outer shroud end of annular is fixed on the inwall of electric machine casing, the interior ring end of annular is fixed on the side of stator core, and the inwall of the first seal closure, electric machine casing, the side of stator core form confined space jointly; The inwall of the second seal closure, electric machine casing, stator core side forms confined space jointly; The side that the both side ends of stator winding coil is placed in respectively two seal closures and electric machine casing, stator core forms two confined spaces; Two seal closures by stator core external annulus or the electric machine casing inwall on the some grooves or the woven hose that have be connected; The first seal closure, the second seal closure, electric machine casing, woven hose, radiator, pump, reservoir form the liquid communication loop, have some intercommunicating pores on electric machine casing, the first seal closure, the second seal closure are connected with reservoir with woven hose by intercommunicating pore, thereby are communicated in this liquid communication loop.
Described fluid-cooled electrical machine adopt water or cooling oil as cooling fluid.
The cross sectional shape of the loop configuration of described the first seal closure and the second seal closure is L-type or arc.
Two airtight sealing covers by stator core external annulus or the electric machine casing inwall on have some grooves or woven hose when being connected, groove mode of communicating and woven hose mode of communicating can and be deposited, and can use simultaneously groove and woven hose to be communicated with; And when only using branch that woven hose forms to be communicated with, it is corresponding with it that the intercommunicating pore that each seal closure is connected with the branch of woven hose need to also have at the other end of electric machine casing an intercommunicating pore.
When two airtight sealing covers were communicated with by woven hose, woven hose was divided into some in the outside of electric machine casing, formed and being communicated with of two seal closures by some intercommunicating pores.
Described the first seal closure has overfolw hole or the second seal closure has overfolw hole or two seal closures all have overfolw hole, overfolw hole be positioned at its residing seal closure top with and the bearing top of place one side, the electric machine casing bottom has return port, overfolw hole is positioned at the bearing below of its place one side, and return port is connected with reservoir.
The first seal closure or the second seal closure have overfolw hole, and the bearing of its place one side is open bearing, and the cooling fluid in fluid-cooled electrical machine is overflowed and drenched to bearing by overfolw hole, is back in reservoir finally by return port.
The top perforate of described electric machine casing also is equipped with respirator, and respirator is connected with two seal closures and the formed confined space of electric machine casing.
The first seal closure and the second seal closure are fixed on the side of the inwall of electric machine casing and stator core by welding or the solid mode of glue.
Than traditional fluid-cooled electrical machine, the present invention has significant advantage and beneficial effect, is embodied as:
1. this fluid-cooled electrical machine adopts Stator End Winding sealing immersion liquid heat exchange, thereby winding directly contacts with cooling fluid and reduced the thermal resistance chain, has reduced thermal resistance value, so cooling effect is better.
2. this fluid-cooled electrical machine adopts seal closure parcel cooling fluid, makes rotor not contact with cooling fluid, thereby has reduced the mechanical loss of rotor.
3. this fluid-cooled electrical machine is simple in structure and be easy to produce, and has reduced the cost of fluid-cooled electrical machine.
Description of drawings
Fig. 1 is the structure chart of the embodiment 1 of fluid-cooled electrical machine of the present invention;
Fig. 2 is the structure chart of the embodiment 2 of fluid-cooled electrical machine of the present invention;
Fig. 3 is the structure chart of the embodiment 3 of fluid-cooled electrical machine of the present invention;
Fig. 4 is the structure chart of the embodiment 4 of fluid-cooled electrical machine of the present invention;
Fig. 5 is the structure chart of the embodiment 5 of fluid-cooled electrical machine of the present invention.
Embodiment
Narrate the specific embodiment of the present invention below in conjunction with accompanying drawing; below in conjunction with accompanying drawing, the embodiment of the present invention is further described; below just exemplary about the description of embodiments of the present invention; the claimed theme that is not meant to limit the present invention; other variations in the claim protection range for embodiment described in the invention also exists all belong to the theme that will protect required for the present invention.
As extremely shown in Figure 5 in Fig. 1, wherein, the 1st, electric machine casing, the 2nd, stator core, the 3rd, stator winding coil, the 4th, rotor, the 5th, rotating shaft, the 6th, front end housing, the 7th, rear end cap, the 8th, pump, 9 radiators, the 10th, woven hose, the 11st, reservoir, 12 is first seal closures, 13 is second seal closures, 14 grooves, the 15th, intercommunicating pore, the 16th, overfolw hole, the 17th, return port, the 18th, bearing, the 19th, respirator.
Fig. 1 is the structure chart of embodiment 1, and a figure in Fig. 1 is the radial section schematic diagram of this fluid-cooled electrical machine, and b schemes the axial cross section schematic diagram of this fluid-cooled electrical machine.This fluid-cooled electrical machine adopt water or cooling oil as cooling fluid.This fluid-cooled electrical machine comprises electric machine casing (1), stator core (2), stator winding coil (3), rotor (4), rotating shaft (5), front end housing (6), rear end cap (7), pump (8), radiator (9), woven hose (10), reservoir (11), bearing (18).The both sides of stator core (2) respectively have a seal closure, be respectively the first seal closure (12) and the second seal closure (13), the first seal closure (12) and the second seal closure (13) are loop configuration, and the cross sectional shape of the loop configuration of the first seal closure (12) and the second seal closure (13) is L-type or arc; Cross sectional shape shown in b figure is arc, is only inconsistent with the shape of arc when the cross section is L-type, and other technologies point is all consistent, and held by personnel in this area intelligible, therefore for for the purpose of simplicity of exposition, the situation when only indicating the cross section and being arc.The outer shroud end of the annular of two seal closures is fixed on the inwall of electric machine casing (1), the interior ring end of annular is fixed on the side of stator core (2), and the inwall of the first seal closure (12), electric machine casing (1), the side of stator core (2) form confined space jointly; The inwall of the second seal closure (13), electric machine casing (1), stator core (2) side forms confined space jointly; The side that the both side ends of stator winding coil (3) is placed in respectively two seal closures and electric machine casing (1), stator core (2) forms two confined spaces.As shown in a figure, two seal closures external annulus by stator core (2) has some grooves (14) and is connected; The first seal closure (12), the second seal closure (13), electric machine casing (1), woven hose (10), radiator (9), pump (8), reservoir (11) form the liquid communication loop, have some intercommunicating pores (15) on electric machine casing, the first seal closure (12), the second seal closure (13) are connected with reservoir (11) with woven hose (10) by intercommunicating pore (15), thereby are communicated in this liquid communication loop.
Electric machine casing (1) top perforate also is equipped with respirator (19), and respirator (19) is connected with two seal closures and the formed confined space of electric machine casing (1), and breath device (19) act as discharges the flow cycle Air.The first seal closure (12) and the second seal closure (13) are fixed on the side of the inwall of electric machine casing (1) and stator core (2) by welding or the solid mode of glue.
cooling oil in pump (8) drive motors flows, when pump (8) driving cooling fluid is moved from bottom to top, cooling fluid is through radiator (9), intercommunicating pore (15) from electric machine casing (1) top after woven hose (10) enters the first seal closure (12), raise gradually liquid level after gathering in the first seal closure (12) lower end, enter the second seal closure (13) by groove (14) simultaneously, because the size of the intercommunicating pore (15) of electric machine casing (1) bottom is less than the intercommunicating pore (15) on electric machine casing (1) top, therefore cooling fluid in the second seal closure (13), although one side enters reservoir (11) from intercommunicating pore (15) outflow of electric machine casing (1) bottom, but still can continue to gather and raise liquid level.Respirator deaeration in process, make the liquid level in two seal closures constantly rise, the parcel of completing Stator End Winding (3) soaks into, and take away heat, at last after being full of cooling fluid in seal cavity, cooling fluid is constantly inner from intercommunicating pore (15) outflow motor of electric machine casing (1) bottom, then enters the flow cycles such as reservoir (11), woven hose (10), radiator (9), reciprocation cycle.
when pump (8) driving cooling fluid is moved from top to bottom, cooling fluid enters the second seal closure (13) from the intercommunicating pore (15) of electric machine casing (1) bottom, raise gradually liquid level after gathering in the second seal closure (13) lower end, enter the first seal closure (12) by groove (14) simultaneously, respirator deaeration in process, make the liquid level in two seal closures constantly rise, the parcel of completing Stator End Winding (3) soaks into, and take away heat, get rid of motor internal from the intercommunicating pore (15) on the first seal closure (12) top at last, enter woven hose (10) at this, the flow cycles such as radiator (9), reciprocation cycle.
the position of intercommunicating pore (15) and number are determined according to position and the structure of the flow cycle of outside, such as two intercommunicating pores (15) all can be positioned at the top of electric machine casing or bottom etc., the quantity of the intercommunicating pore that each seal closure is corresponding (15) is not fixed as 1 yet, therefore concrete corresponding the first seal closure (12) of the intercommunicating pore (1) of electric machine casing in Fig. 1 (2) upper and lower or the second seal closure (12) specifically is positioned at electric machine casing (1) top or bottom and concrete quantity thereof, do not fix, but different layouts is arranged as the case may be, and the change on this layout is position and quantitative Relative Transformation, it is intelligible to be that the person in the art holds, therefore seldom give unnecessary details at this.
Fig. 2 is the structure chart of embodiment 2, and a figure in Fig. 2 is the radial section schematic diagram of this fluid-cooled electrical machine, and b schemes the axial cross section schematic diagram of this fluid-cooled electrical machine.Embodiment 2 is that with the difference of embodiment 1 groove (14) in embodiment 2 is positioned on electric machine casing.
Fig. 3 is the structure chart of embodiment 3, and a figure in Fig. 3 is the radial section schematic diagram of this fluid-cooled electrical machine, and b schemes the axial cross section schematic diagram of this fluid-cooled electrical machine.Embodiment 3 is with the difference of embodiment 1, the first seal closure (12) in embodiment 3 and the second seal closure (13) are to be communicated with by woven hose (10), woven hose (10) is divided into some in the outside of electric machine casing (1), form and being communicated with of two seal closures by some intercommunicating pores (15), and the electric machine casing bottom has two intercommunicating pores (15) and distinguishes corresponding the first seal closure (12) and the second seal closure (13).
when pump (8) driving cooling fluid is moved from bottom to top, cooling fluid is through radiator (9), woven hose (10), by woven hose (10) thus two intercommunicating pores (15) of branched structure by electric machine casing (1) top enter respectively the first seal closure (12) and the second seal closure (13), because the size of the intercommunicating pore (15) of electric machine casing (1) bottom is less than the intercommunicating pore (15) on electric machine casing (1) top, therefore cooling fluid in two seal closures, although one side enters reservoir (11) from intercommunicating pore (15) outflow of electric machine casing (1) bottom, but still can continue to gather and raise liquid level.Respirator deaeration in process, make the liquid level in two seal closures constantly rise, the parcel of completing Stator End Winding (3) soaks into, and take away heat, at last after being full of cooling fluid in seal cavity, cooling fluid is constantly inner from intercommunicating pore (15) outflow motor of electric machine casing (1) bottom, then enters the flow cycles such as reservoir (11), woven hose (10), radiator (9), reciprocation cycle.
When pump (8) driving cooling fluid is moved from top to bottom, cooling fluid through woven hose (10), reservoir (11), etc. after two intercommunicating pores (15) by electric machine casing (1) bottom enter respectively the first seal closure (12) and the second seal closure (13), so liquid level is gathered and raised to the cooling fluid in latter two seal closure.Respirator deaeration in process, make the liquid level in two seal closures constantly rise, the parcel of completing Stator End Winding (3) soaks into, and take away heat, at last after being full of cooling fluid in seal cavity, cooling fluid is inner from intercommunicating pore (15) outflow motor on electric machine casing (1) top, then enters the flow cycles such as woven hose (10), radiator (9), reciprocation cycle.
The number of intercommunicating pore (15) is fixing, and quantitative Relative Transformation, is that the person in the art holds intelligible, therefore seldom give unnecessary details at this.
Fig. 4 is the structure chart of embodiment 4, and a figure in Fig. 4 is the radial section schematic diagram of this fluid-cooled electrical machine, and b schemes the axial cross section schematic diagram of this fluid-cooled electrical machine.Embodiment 4 is with the difference of embodiment 1, the first seal closure (12) and the second seal closure (13) in embodiment 4 both were communicated with by woven hose (10), be that woven hose (10) is divided into some in the outside of electric machine casing (1), form and being communicated with of two seal closures by some intercommunicating pores (15), be connected by groove (14) again.Embodiment 4 both can pass through the branch of woven hose (10) with the difference of embodiment 1 when the cooling also shunting mode of a cooling fluid, can pass through groove (14) again.It should be noted that and compare embodiment 3 on the electric machine casing (1) of the other end of the intercommunicating pore (15) that is connected with the branch of woven hose (10) in embodiment 4, only need have to add up to one or above intercommunicating pore (15) and get final product.
Fig. 5 is the structure chart of embodiment 5, and a figure in Fig. 5 is the radial section schematic diagram of this fluid-cooled electrical machine, and b schemes the axial cross section schematic diagram of this fluid-cooled electrical machine.Embodiment 5 is with the difference of embodiment 1, the second seal closure (13) in embodiment 5 has overfolw hole (16), overfolw hole (16) be positioned at its residing seal closure top with and bearing (18) top of place one side, electric machine casing (1) bottom has overfolw hole (17), overfolw hole (17) is positioned at bearing (18) below of its place one side, and overfolw hole (17) is connected with reservoir (11).
be that the second seal closure (13) has overfolw hole (17) and corresponding return port in embodiment 5, and the first seal closure (12) does not have, in fact the first seal closure (12) has overfolw hole (16) or the second seal closure (13) and has overfolw hole (16) or two seal closures all to have an overfolw hole (16) all feasible, overfolw hole (16) be positioned at its residing seal closure top with and bearing (18) top of place one side, electric machine casing (1) bottom has return port (17), return port (17) is positioned at bearing (18) below of its place one side, return port (17) is connected with reservoir (11).If the first seal closure (12) or the second seal closure (13) have overfolw hole (16), the bearing (18) of its place one side is open bearing.When liquid level rises to overfolw hole (16) height, cooling fluid (being cooling oil this moment) is overflowed by overfolw hole (16), pouring and is back in reservoir (11) by return port (17) on the bearing (18) of its place one side, completes the lubrication to bearing (18).
About the distortion of embodiment 5, all have the technical scheme of overfolw hole (16) as two seal closures, only for structurally to form symmetric construction, be that those skilled in that art hold intelligible, therefore for for the purpose of brief introduction, repeat no more.
Above 5 embodiment are for being one exemplary embodiment of the present invention; should be understood to is wherein certain several demonstrative example in the protection range of claims of the present invention; have the directiveness effect that those skilled in the art is realized corresponding technical scheme, but not limitation of the invention.
Claims (9)
1. fluid-cooled electrical machine, comprise electric machine casing (1), stator core (2), stator winding coil (3), rotor (4), rotating shaft (5), front end housing (6), rear end cap (7), pump (8), radiator (9), woven hose (10), reservoir (11), bearing (18), it is characterized in that: the both sides of stator core (2) respectively have a seal closure, be respectively the first seal closure (12) and the second seal closure (13), the first seal closure (12) and the second seal closure (13) are loop configuration, the outer shroud end of annular is fixed on the inwall of electric machine casing (1), the interior ring end of annular is fixed on the side of stator core (2), the first seal closure (12), the inwall of electric machine casing (1), the side of stator core (2) forms confined space jointly, the inwall of the second seal closure (13), electric machine casing (1), stator core (2) side forms confined space jointly, the side that the both side ends of stator winding coil (3) is placed in respectively two seal closures and electric machine casing (1), stator core (2) forms two confined spaces, two seal closures by stator core (2) external annulus or the electric machine casing inwall on the some grooves (14) or the woven hose (10) that have be connected, the first seal closure (12), the second seal closure (13), electric machine casing (1), woven hose (10), radiator (9), pump (8), reservoir (11) form the liquid communication loop, have some intercommunicating pores (15) on electric machine casing, the first seal closure (12), the second seal closure (13) are connected with reservoir (11) with woven hose (10) by intercommunicating pore (15), thereby are communicated in this liquid communication loop.
2. fluid-cooled electrical machine according to claim 1 is characterized in that: described fluid-cooled electrical machine adopt water or cooling oil as cooling fluid.
3. fluid-cooled electrical machine according to claim 1, it is characterized in that: the cross sectional shape of the loop configuration of described the first seal closure (12) and the second seal closure (13) is L-type or arc.
4. fluid-cooled electrical machine according to claim 1, it is characterized in that: described two airtight sealing covers by stator core (2) external annulus or the electric machine casing inwall on have some grooves (14) or woven hose (10) when being connected, groove (14) mode of communicating and woven hose (10) mode of communicating can and be deposited, and can use simultaneously groove (14) and woven hose (10) to be communicated with; And when only using branch that woven hose (10) forms to be communicated with, it is corresponding with it that the intercommunicating pore (15) that each seal closure is connected with the branch of woven hose (10) need to also have at the other end of electric machine casing (1) intercommunicating pore (15).
5. fluid-cooled electrical machine according to claim 1, it is characterized in that: described two airtight sealing covers are by woven hose (10) when being communicated with, woven hose (10) is divided into some in the outside of electric machine casing (1), forms and being communicated with of two seal closures by some intercommunicating pores (15).
6. fluid-cooled electrical machine according to claim 1, it is characterized in that: described the first seal closure (12) has overfolw hole (16) or the second seal closure (13) has overfolw hole (16) or two seal closures all have overfolw hole (16), overfolw hole (16) be positioned at its residing seal closure top with and bearing (18) top of place one side, electric machine casing (1) bottom has return port (17), return port (17) is positioned at bearing (18) below of its place one side, and return port (17) is connected with reservoir (11).
7. according to claim 1 or fluid-cooled electrical machine claimed in claim 6, it is characterized in that: if described the first seal closure (12) or the second seal closure (13) have overfolw hole (16), the bearing (18) of its place one side is open bearing, cooling fluid in fluid-cooled electrical machine is overflowed and is drenched to bearing (18) by overfolw hole (16), is back in reservoir (11) finally by return port (17).
8. fluid-cooled electrical machine according to claim 1, it is characterized in that: described electric machine casing (1) top perforate also is equipped with respirator (19), and respirator (19) is connected with two seal closures and the formed confined space of electric machine casing (1).
9. fluid-cooled electrical machine according to claim 1 is characterized in that: described the first seal closure (12) and the second seal closure (13) are fixed on the side of the inwall of electric machine casing (1) and stator core (2) by welding or the solid mode of glue.
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| CN2013101128046A CN103151879A (en) | 2013-04-03 | 2013-04-03 | Liquid-cooled motor |
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| CN2013101128046A CN103151879A (en) | 2013-04-03 | 2013-04-03 | Liquid-cooled motor |
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| CN103501072A (en) * | 2013-09-24 | 2014-01-08 | 陕西航空电气有限责任公司 | Alternating current electromotor for non-sealed oil-immersed pump |
| CN103790813A (en) * | 2013-11-25 | 2014-05-14 | 万丰电机（宁波）有限公司 | Pump |
| CN103840573A (en) * | 2014-03-31 | 2014-06-04 | 北京建筑大学 | Stator seal structure of switched reluctance motor |
| CN103840574A (en) * | 2014-03-31 | 2014-06-04 | 北京建筑大学 | Switched reluctance motor |
| CN103855891A (en) * | 2014-02-20 | 2014-06-11 | 浙江万利纺织机械有限公司 | Switched reluctance motor |
| CN104253509A (en) * | 2013-06-28 | 2014-12-31 | 殷天明 | Direct-cooling method and system for motor winding coils |
| CN107231049A (en) * | 2017-06-20 | 2017-10-03 | 上海蔚来汽车有限公司 | Rotor liquid cooling structure |
| CN109104029A (en) * | 2018-08-30 | 2018-12-28 | 奇瑞汽车股份有限公司 | Electric motor of automobile cooling system and electric motor of automobile |
| CN109962575A (en) * | 2017-12-15 | 2019-07-02 | 本田技研工业株式会社 | Rotating electric machine |
| CN111900836A (en) * | 2020-08-05 | 2020-11-06 | 无锡华庄电机有限公司 | Large-scale motor system with liquid cooling function of dispelling heat fast |
| CN113852236A (en) * | 2020-06-28 | 2021-12-28 | 中车时代电动汽车股份有限公司 | Water-oil combined cooling electric automobile driving system and electric automobile |
| CN114421712A (en) * | 2021-12-22 | 2022-04-29 | 浙江零跑科技股份有限公司 | Oil cooling motor stator end winding oil spout cooling body |
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