CN205319810U - A cooling body for covering stator in formula motor - Google Patents

A cooling body for covering stator in formula motor Download PDF

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Publication number
CN205319810U
CN205319810U CN201620046638.3U CN201620046638U CN205319810U CN 205319810 U CN205319810 U CN 205319810U CN 201620046638 U CN201620046638 U CN 201620046638U CN 205319810 U CN205319810 U CN 205319810U
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stator
rotor
iron core
housing
front cover
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郝庆军
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Capotech Suzhou Co ltd
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Suzhou Kaibo Yikong Drive Technology Co Ltd
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Abstract

The utility model discloses a cooling body for covering stator in formula motor relates to motor technical field, including casing protecgulum and hou gai the center of casing is equipped with rotor and stator, the stator includes coil and iron core the coil with be equipped with oil pipe between the iron core, the iron core with by the baffle separation, form stator cavity and the rotor cavity body between the rotor be equipped with entry and export on the casing, through the mode that adopts the coolant oil to get into oil pipe and stator cavity, cool off the stator, can promote the radiating efficiency, the work efficiency of promotion motor.

Description

一种用于油浸式电机中的定子的冷却机构A cooling mechanism for stator in oil-immersed motor

技术领域 technical field

本实用新型涉及电机技术领域,具体涉及一种冷却机构,用于对油浸式电机中的定子进行冷却。 The utility model relates to the technical field of motors, in particular to a cooling mechanism for cooling a stator in an oil-immersed motor.

背景技术 Background technique

目前市面上的旋转电机多种多样,其结构为定子和转子相结合的结构,即定子线圈的电能通过磁场将能量转化为转子的旋转动能,实现电能到机械能的转换,电机在工作过程中能实现一定效率的能量转换,损失的一部分会通过各种渠道以热的形式散发到周围环境。 At present, there are many kinds of rotating electrical machines on the market, and their structure is a combination of stator and rotor, that is, the electric energy of the stator coil is converted into the rotational kinetic energy of the rotor through the magnetic field, so as to realize the conversion from electrical energy to mechanical energy. To achieve a certain efficiency of energy conversion, part of the loss will be dissipated to the surrounding environment in the form of heat through various channels.

电机的散热主要有风冷和液冷两种方式,风冷又可分为自然风冷和风扇冷却,是将电动机内部的热量传导到机壳,或者将定子、转子暴露于空气中,然后靠空气流动来散热;而液冷则需要将冷却油或冷却水通过机壳内的管道或腔体来转移电机内部传导到机壳的热量,从而降低电机内部的温度。 The heat dissipation of the motor mainly includes air cooling and liquid cooling. Air cooling can be divided into natural air cooling and fan cooling. It is to conduct the heat inside the motor to the casing, or expose the stator and rotor to the air, and then rely on Air flows to dissipate heat; while liquid cooling requires cooling oil or cooling water to pass through the pipes or cavities in the casing to transfer the heat from the inside of the motor to the casing, thereby reducing the temperature inside the motor.

采用风冷散热方式,由于电机的转子和定子没有被机壳完全包裹,无法应用于潮湿的或者有淋水的环境;液冷电机内部定子和转子同处一个腔体内,定子内表面和转子的外表面的间隙必须小到不影响磁场耦合,难以用一种结构来分割这个腔体,这样的整体式腔体使得电动机的散热结构都趋向以定子与外壳的接触式导热加上外壳内液体的热量转移来实现散热,由于定子与机壳之间存在间隙以及液体管道的数量限制,这样的散热则往往效率不高。 The air-cooled heat dissipation method is adopted. Since the rotor and stator of the motor are not completely wrapped by the casing, it cannot be used in a humid or water-splashing environment; the internal stator and rotor of the liquid-cooled motor are in the same cavity, and the inner surface of the stator and the rotor The gap on the outer surface must be small enough not to affect the magnetic field coupling. It is difficult to divide the cavity with a structure. Such an integral cavity makes the heat dissipation structure of the motor tend to be based on the contact heat conduction between the stator and the shell and the liquid in the shell. Heat transfer is used to achieve heat dissipation, but due to the gap between the stator and the casing and the limited number of liquid pipes, such heat dissipation is often not efficient.

综上所述,如何提供一种进行高效散热的液冷电机成为本实用新型需要解决的问题。 To sum up, how to provide a liquid-cooled motor for efficient heat dissipation becomes a problem to be solved in the present invention.

实用新型内容 Utility model content

为了解决上述技术问题,本实用新型提供了一种用于油浸式电机中的定子的冷却机构,能够使冷却油液将定子完全浸入其中,保证线圈和铁芯部件得到全面无死角的冷却,保证定子在设定温度条件下能够长期安全运行,从而保证整台电机能够长时间满负荷输出动力。 In order to solve the above technical problems, the utility model provides a cooling mechanism for the stator of the oil-immersed motor, which can completely immerse the stator in the cooling oil, so as to ensure that the coil and the iron core components are fully cooled without dead ends. Ensure that the stator can run safely for a long time under the set temperature conditions, so as to ensure that the entire motor can output power at full load for a long time.

本实用新型的技术方案如下: The technical scheme of the utility model is as follows:

一种用于油浸式电机中的定子的冷却机构,包括壳体,在所述壳体的一端设有前盖,另一端设有后盖,使所述壳体内部形成密封结构,在所述壳体的中心设有转子,所述转子连接有转轴,所述转轴穿过所述前盖或者所述后盖,在所述转轴与所述前盖或者所述后盖之间通过转轴相接触,用于固定所述转轴的位置,使所述转轴在旋转的过程中不会偏离中心。 A cooling mechanism for a stator in an oil-immersed motor, comprising a housing, a front cover is provided at one end of the housing, and a rear cover is provided at the other end, so that the inside of the housing forms a sealed structure, and the inside of the housing is sealed. The center of the housing is provided with a rotor, the rotor is connected with a rotating shaft, the rotating shaft passes through the front cover or the rear cover, and is connected between the rotating shaft and the front cover or the rear cover through the rotating shaft. The contact is used to fix the position of the rotating shaft so that the rotating shaft will not deviate from the center during the rotation.

在所述壳体的内表面连接有定子,所述定子包括线圈和铁芯,在所述线圈和所述铁芯之间设有油管,所述油管的延伸方向与所述铁芯的延伸方向相一致;所述铁芯和所述转子之间被隔板分离,所述隔板的一端与所述前盖相接,另一端与所述后盖相接,通过所述隔板,将与所述铁芯之间的空间为定子腔体,与转子外表面之间的空间为转子腔体。 A stator is connected to the inner surface of the housing, the stator includes a coil and an iron core, an oil pipe is arranged between the coil and the iron core, and the extension direction of the oil pipe is in line with the extension direction of the iron core consistent; the iron core and the rotor are separated by a partition, one end of the partition is connected to the front cover, and the other end is connected to the rear cover, through the partition, the The space between the iron cores is the stator cavity, and the space between the iron core and the outer surface of the rotor is the rotor cavity.

在所述前盖或者所述后盖与所述定子之间具有一定的空间,该空间与所述定子腔体相接通,在所述壳体上开设有通孔,与该空间相接通,使一侧形成入口,另一侧形成出口。 There is a certain space between the front cover or the rear cover and the stator, and the space is connected with the stator cavity, and a through hole is opened on the housing, which is connected with the space , so that one side forms the inlet and the other side forms the outlet.

本实用新型在使用过程中,通过油泵将冷却油注入至所述通孔内,所述冷却油经过所述通孔进入至所述前盖或者所述后盖与所述壳体之间的空间内,然后经过所述定子腔体,流入至所述后盖或者所述前盖与所述壳体之间的空间内,通过出口流出,在此过程中,由于在所述定子和所述转子之间设有隔板,通过所述隔板能够防止冷却油进入至所述转子腔体内,另外,冷却油在所述定子腔体流动时,能够渗入至所述油管内,通过所述油管能够进一步实现热交换,提升散热效率。 During the use of the utility model, the cooling oil is injected into the through hole through the oil pump, and the cooling oil enters the space between the front cover or the rear cover and the housing through the through hole inside, then through the stator cavity, into the space between the rear cover or the front cover and the housing, and flow out through the outlet, in the process, due to the There is a partition between them, and the cooling oil can be prevented from entering the rotor cavity through the partition. In addition, when the cooling oil flows in the stator cavity, it can penetrate into the oil pipe, and the oil pipe can pass through the oil pipe. Further realize heat exchange and improve heat dissipation efficiency.

进一步地,在所述前盖或者所述后盖的端部套接有密封环,所述隔板通过所述密封环与所述前盖或者所述后盖相接,通过所述密封环和所述隔板的共同作用,能够使所述转子腔体与所述定子腔体之间完全隔离,防止冷却油渗漏至所述转子腔体内。 Further, a sealing ring is sleeved on the end of the front cover or the rear cover, the partition is connected to the front cover or the rear cover through the sealing ring, and the sealing ring and the rear cover The cooperation of the partitions can completely isolate the rotor cavity from the stator cavity, preventing the cooling oil from leaking into the rotor cavity.

更进一步地,所述前盖或者所述后盖为阶梯结构,其中在第一阶梯位置与所述壳体之间通过定位环相接,能够提升密封效果,同时有利于降低重量,最大化扩大所述前盖或者所述后盖与所述壳体之间的空间,不仅能降低重量和成本,而且能提升容量。 Furthermore, the front cover or the rear cover has a stepped structure, wherein the position of the first step is connected to the housing through a positioning ring, which can improve the sealing effect, and at the same time help to reduce the weight and maximize the expansion. The space between the front cover or the rear cover and the casing can not only reduce weight and cost, but also increase capacity.

作为优选,所述油管为玻璃纤维材质或者碳纤维材质,或者基于所述玻璃纤维、所述碳纤维的复合材料,由于所述定子腔体内具有一定压力,而转子腔体内部为大气压,远小于定子腔体内的压力,因此所述油管需要耐受一定的压力,由于需要长期与油液接触,该结构需要具有优良的化学稳定性,耐腐蚀,耐高温特性;在本技术方案中,定子和转子的耦合面的间距很小,需要较薄的管壁;同时该油管需要具有较强的绝缘性,且不能导磁,通过利用玻璃纤维或者碳纤维材质形成的油管,其不仅能满足以上条件,而且具有一定受力强度和刚性,能够充分满足装配时的条件,提高装配的成功率,另外所述油管还具备较好的热稳定性,尺寸安定性和耐燃性。 Preferably, the oil pipe is made of glass fiber or carbon fiber, or a composite material based on the glass fiber or the carbon fiber. Since the stator cavity has a certain pressure, the inside of the rotor cavity is atmospheric pressure, which is much smaller than that of the stator cavity. Therefore, the oil pipe needs to withstand a certain pressure. Since it needs to be in contact with the oil for a long time, the structure needs to have excellent chemical stability, corrosion resistance, and high temperature resistance; in this technical solution, the stator and rotor The distance between the coupling surfaces is very small, which requires a thinner pipe wall; at the same time, the oil pipe needs to have strong insulation and cannot be magnetically conductive. By using the oil pipe formed of glass fiber or carbon fiber, it can not only meet the above conditions, but also has A certain force strength and rigidity can fully meet the conditions during assembly and improve the success rate of assembly. In addition, the oil pipe also has good thermal stability, dimensional stability and flame resistance.

有益效果:本实用新型通过以上技术方案,具有以下技术效果: Beneficial effects: the utility model has the following technical effects through the above technical solutions:

1、能够有效保证整个定子结构实现快速冷却,有利于定子的长时间高效运行,为电机提供足够的输出动力; 1. It can effectively ensure the rapid cooling of the entire stator structure, which is conducive to the long-term efficient operation of the stator and provides sufficient output power for the motor;

2、通过采用冷却油直接冷却定子,改变了传统的散热方式,提升了散热效率。 2. By using cooling oil to directly cool the stator, the traditional heat dissipation method has been changed and the heat dissipation efficiency has been improved.

附图说明 Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本实用新型实施例所公开的一种用于油浸式电机中的定子的冷却机构的剖视结构示意图。 Fig. 1 is a schematic cross-sectional structure diagram of a cooling mechanism for a stator in an oil-immersed motor disclosed in an embodiment of the present invention.

图中数字和字母所表示的相应部件名称: The corresponding part names indicated by numbers and letters in the figure:

1、壳体;2、前盖;3、后盖;4、线圈;5、铁芯;6、油管;7、隔板;8、转子;9、定子腔体;10、转子腔体;11、密封环;12、轴承;13、入口;14、出口;15、转轴。 1. Shell; 2. Front cover; 3. Back cover; 4. Coil; 5. Iron core; 6. Oil pipe; 7. Partition; 8. Rotor; 9. Stator cavity; 10. Rotor cavity; 11 , sealing ring; 12, bearing; 13, inlet; 14, outlet; 15, rotating shaft.

具体实施方式 detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行详细的描述。 The technical solutions in the embodiments of the present invention will be described in detail below in conjunction with the drawings in the embodiments of the present invention.

一种用于油浸式电机中的定子的冷却机构,包括壳体1,在所述壳体1的左端装有前盖2,右端装有后盖3,使所述壳体1的内部形成一个相对封闭的空间,在该空间内设有转子8,所述转子8连接有转轴15,所述转轴15穿过所述前盖2或者所述后盖3,水平延伸至所述壳体1的外部,所述转轴15与所述前盖2或者所述后盖3之间设有轴承12,通过所述轴承12一方面能够对所述转子8进行定位,另一方面能够使其进行快速转动。 A cooling mechanism for a stator in an oil-immersed motor, comprising a housing 1, a front cover 2 is installed on the left end of the housing 1, and a rear cover 3 is installed on the right end, so that the inside of the housing 1 forms a A relatively closed space, in which a rotor 8 is arranged, the rotor 8 is connected with a rotating shaft 15, and the rotating shaft 15 passes through the front cover 2 or the rear cover 3 and extends horizontally to the housing 1 Outside, a bearing 12 is provided between the rotating shaft 15 and the front cover 2 or the rear cover 3, and the rotor 8 can be positioned through the bearing 12 on the one hand, and on the other hand, it can be quickly turn.

在所述壳体1的内表面连接有定子,所述定子包括线圈4和铁芯5,在所述线圈4和所述铁芯5之间设有油管6,所述油管6与所述铁芯5延伸方向相一致,所述铁芯5和所述转子8之间被隔板7分离,所述隔板7的一端与所述前盖2相接,另一端与所述后盖3相接,所述隔板7与所述铁芯5之间的空间为定子腔体9,所述隔板7与转子8之间的空间为转子腔体10。 A stator is connected to the inner surface of the housing 1, the stator includes a coil 4 and an iron core 5, an oil pipe 6 is arranged between the coil 4 and the iron core 5, and the oil pipe 6 is connected to the iron core 5. The core 5 extends in the same direction, and the iron core 5 and the rotor 8 are separated by a partition 7. One end of the partition 7 is connected to the front cover 2, and the other end is connected to the rear cover 3. Next, the space between the partition 7 and the iron core 5 is the stator cavity 9 , and the space between the partition 7 and the rotor 8 is the rotor cavity 10 .

所述前盖2或者所述后盖3与所述定子之间具有一定的空间,该空间与定子腔体9相接通,在所述壳体1上开设有通孔,与该空间相接通,使与所述前盖2相近的一侧通孔形成入口13,与所述后盖3相近的一侧通孔形成出口14,所述前盖2和所述后盖3均为阶梯状结构,在本实施例中,所述前盖2和所述后盖3上均设有二级阶梯,其中第一级阶梯处通过定位环与所述壳体1相接,使所述壳体1能够与所述前盖2或者所述后盖3紧密相接;第二级阶梯的端部套设有密封环11,所述隔板7与所述密封环11相接触,使所述定子腔体9与所述转子腔体10相隔绝。 There is a certain space between the front cover 2 or the rear cover 3 and the stator, and the space is connected to the stator cavity 9, and a through hole is opened on the housing 1 to connect with the space The through hole on the side close to the front cover 2 forms an inlet 13, and the through hole on the side close to the back cover 3 forms an outlet 14, and the front cover 2 and the back cover 3 are stepped. structure, in this embodiment, both the front cover 2 and the rear cover 3 are provided with two steps, wherein the first step is connected to the housing 1 through a positioning ring, so that the housing 1 can be closely connected with the front cover 2 or the rear cover 3; the end of the second step is sleeved with a sealing ring 11, and the partition 7 is in contact with the sealing ring 11, so that the stator The cavity 9 is isolated from the rotor cavity 10 .

冷却过程中,将冷却油通过油泵从所述通孔内注入至所述前盖2与所述壳体1形成的空间内,受到油泵压力的影响,所述冷却油能够从该空间流动至所述定子腔体9内,然后流通至所述壳体1与所述后盖3之间的空间内,最后从出口14流出,所述壳体1、所述隔板7和所述铁芯5产生的热量能够通过所述冷却油带走,在此过程中,所述冷却油能够经过渗透作用流通至所述油管6内,通过在所述油管6内流动,能够将所述线圈4与所述铁芯5之间的热量带走,实现对整个定子的快速散热。 During the cooling process, the cooling oil is injected into the space formed by the front cover 2 and the housing 1 through the oil pump from the through hole, and the cooling oil can flow from the space to the space formed by the pressure of the oil pump. In the stator cavity 9, then flow into the space between the housing 1 and the rear cover 3, and finally flow out from the outlet 14, the housing 1, the partition 7 and the iron core 5 The generated heat can be taken away by the cooling oil. During this process, the cooling oil can flow into the oil pipe 6 through osmosis. By flowing in the oil pipe 6, the coil 4 and the oil pipe 6 can be connected together. The heat between the iron cores 5 is taken away to realize rapid heat dissipation of the entire stator.

在本实施例中,所述油管6优选采用玻璃纤维材质制成,其具有耐高温、耐腐蚀优点,而且具有一定的渗透性,在于冷却油接触的过程中,能够使冷却油进行自由流动,使所述线圈4和所述铁芯5能够快速降温。 In this embodiment, the oil pipe 6 is preferably made of glass fiber material, which has the advantages of high temperature resistance and corrosion resistance, and has a certain permeability, so that the cooling oil can flow freely during the contact process of the cooling oil. The temperature of the coil 4 and the iron core 5 can be rapidly lowered.

以上所述的仅是本实用新型的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。 The above is only the preferred embodiment of the utility model, it should be pointed out that, for those of ordinary skill in the art, without departing from the inventive concept of the utility model, some deformations and improvements can also be made. Belong to the protection scope of the utility model.

Claims (4)

1.一种用于油浸式电机中的定子的冷却机构,包括壳体,在所述壳体的两端分别设有前盖和后盖,在所述壳体的中心设有转子,所述转子连接有转轴,所述转轴与所述前盖或者所述后盖之间通过转轴相接触,其特征在于,在所述壳体的内表面连接有定子,所述定子包括线圈和铁芯,在所述线圈和所述铁芯之间设有与所述铁芯延伸方向相一致的油管;所述铁芯和所述转子之间被隔板分离,所述隔板的一端与所述前盖相接,另一端与所述后盖相接,所述隔板与所述铁芯之间的空间为定子腔体,所述隔板与转子之间的空间为转子腔体;所述前盖或者所述后盖与所述定子之间具有一定的空间,该空间与定子腔体相接通,在所述壳体上开设有通孔,与该空间相接通,使一侧形成入口,另一侧形成出口。 1. A cooling mechanism for a stator in an oil-immersed motor, comprising a housing, a front cover and a rear cover are respectively provided at both ends of the housing, and a rotor is provided at the center of the housing, so The rotor is connected with a rotating shaft, and the rotating shaft is in contact with the front cover or the rear cover through the rotating shaft. It is characterized in that a stator is connected to the inner surface of the housing, and the stator includes a coil and an iron core. , an oil pipe consistent with the extension direction of the iron core is provided between the coil and the iron core; the iron core and the rotor are separated by a partition, and one end of the partition is connected to the The front cover is connected, and the other end is connected with the rear cover, the space between the partition and the iron core is a stator cavity, and the space between the partition and the rotor is a rotor cavity; There is a certain space between the front cover or the rear cover and the stator, and the space is connected with the stator cavity, and a through hole is opened on the housing, which is connected with the space, so that one side forms a entrance, and the other side forms the exit. 2.根据权利要求1所述的冷却机构,其特征在于,在所述前盖或者所述后盖的端部套接有密封环,所述隔板通过所述密封环与所述前盖或者所述后盖相接。 2. The cooling mechanism according to claim 1, wherein a sealing ring is sleeved on the end of the front cover or the rear cover, and the partition is connected to the front cover or the rear cover through the sealing ring. The back covers are connected. 3.根据权利要求2所述的冷却机构,其特征在于,所述前盖或者所述后盖为阶梯结构,其中在第一阶梯位置与所述壳体之间通过定位环相接。 3 . The cooling mechanism according to claim 2 , wherein the front cover or the rear cover has a stepped structure, and a position of the first step is connected to the housing through a positioning ring. 4 . 4.根据权利要求1所述的冷却机构,其特征在于,所述油管为玻璃纤维材质或者碳纤维材质,或者基于所述玻璃纤维、所述碳纤维的复合材料。 4. The cooling mechanism according to claim 1, wherein the oil pipe is made of glass fiber or carbon fiber, or a composite material based on the glass fiber or the carbon fiber.
CN201620046638.3U 2016-01-19 2016-01-19 A cooling body for covering stator in formula motor Expired - Fee Related CN205319810U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105471131A (en) * 2016-01-19 2016-04-06 苏州凯博易控驱动技术有限公司 Cooling mechanism for stator in oil-immersed motor
CN109194037A (en) * 2018-10-30 2019-01-11 清华大学 A kind of oil-cooled motor can isolate motor stator, rotor place space
CN114291505A (en) * 2021-12-20 2022-04-08 安徽九鲤智能设备有限公司 Linear motor drive type narrow-band sorting machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105471131A (en) * 2016-01-19 2016-04-06 苏州凯博易控驱动技术有限公司 Cooling mechanism for stator in oil-immersed motor
CN105471131B (en) * 2016-01-19 2023-08-25 凯博易控驱动(苏州)股份有限公司 Cooling mechanism for stator in oil immersed motor
CN109194037A (en) * 2018-10-30 2019-01-11 清华大学 A kind of oil-cooled motor can isolate motor stator, rotor place space
CN114291505A (en) * 2021-12-20 2022-04-08 安徽九鲤智能设备有限公司 Linear motor drive type narrow-band sorting machine

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