CN103144177A - Method for manufacturing ecological paulownia wood wallboard by taking paulownia wood as raw material - Google Patents
Method for manufacturing ecological paulownia wood wallboard by taking paulownia wood as raw material Download PDFInfo
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Abstract
The invention relates to a method for manufacturing an ecological paulownia wood wallboard by taking paulownia wood as a raw material. The method can be used to effectively solve the problems that a board is poor in permeability, and white spots or white lines are easily generated during surface coating to influence product quality. In the technical scheme disclosed by the invention to solve the problems, the method comprises the following steps of: (1) selecting raw paulownia wood; (2) machining the raw paulownia wood into lumber; (3) carrying out anti-discoloration treatment on the lumber; (4) carrying out decoloration treatment on the lumber subjected to the anti-discoloration treatment; (5) airing the lumber after the decoloration treatment; (6) ageing the lumber after airing; (7) machining the lumber after the lumber are aged for a certain period of time; and (8) carrying out transparent coating or colored coating on the board obtained after machining, thereby obtaining the wallboard disclosed by the invention. The method disclosed by the invention has the advantages of rich raw materials, scientific and reasonable treatment method, easiness for operation and use, and low cost, and the product obtained by using the method is light in weight, stable in dimension, difficult to crack, and free from worm damage, is sound-insulating and fireproof, and moreover, has attractive texture and tiffany quality.
Description
Technical field
The present invention relates to timber, a kind of method of making the wooden wallboard of environmental paulownia take paulownia wood as raw material particularly, the method is applicable to take the production of paulownia wood as raw material paulownia wood product.
Background technology
Along with improving constantly of living standard, people more and more pursue healthy life, and the environmental protection pursuit and the comfort level pursuit that are embodied in the human settlements indoor environment are exactly to require human settlements indoor environment ecology.The ecology of human settlements indoor environment ecology ornament materials brings negative effect, and should improve its comfortable and health degree not only should for human comfort, healthy indoor environment.At present people are pursuing the pollution that indoor environment is attractive in appearance, graceful, but brought indoor environment in comfortable.Mainly comprise physical contamination, chemical contamination and biological pollution, and can affect indoor humidity, temperature etc. because the apolegamy of decorations is improper.Suitable humiture is to consider the important indicator of indoor level of comfort to improve the indoor comfort degree ornament materials.
The states such as Japan, Korea S, Europe are engaged in the human settlements Indoor Environment Treatment and comfortable building materials are researched and developed early, and late 1990s, relevant product began large-scale commercial applications, and Japan is especially outstanding.For example, Japan has set up " antibiotic fabricated product-antibiotic property test method and antibacterial effect " (JISZ2801-2000) standard the earliest, " nano titanium oxide purifying property method of testing " standard etc.
Domesticly be engaged in Related product exploitation and with the main enterprises of producing, nearly various schools of thinkers arranged also, reach beautiful coating Co., Ltd of forest product industry group, Xinjiang Sai Pusen nanosecond science and technology Co., Ltd, Beijing Da Jin building materials Co., Ltd, Beijing, Langfang ippon, ICI etc. such as Chinese building material research Zong Yuan, the new building materials in north, the great industry in Shenzhen side, Sichuan liter.Major product has antibiotic decorating and renovating material, scavenging material.Such as: antibiotic paint, air purifying paint, ceiling, negative ion paint, floor etc., annual value of production is at tens yuan.But, utilize pure solid wood to make the indoor decoration wall panel material, especially utilize paulownia wood to make the indoor decoration wall panel material and still belong to blank.
The paulownia wood material is good, light and tough, has very strong moisture-proof heat-insulation performance, and acidproof corrosion resistant does not stick up and do not split, and is not damaged by worms, be difficult for coming unstuck, and beautiful texture.But, because the paulownia wood inclusion is abundant, causing its variable color degradation very easily in the middle of felling, transportation, storage, drying and mechanical processing process, severe patient even loses processing and utilization and is worth.Moreover the paulownia wood permeability is relatively poor, and its goods easily produce hickie or white line when top finishing, have a strong impact on visual effect.
Summary of the invention
For above-mentioned situation, for overcoming the defective of prior art, the present invention's purpose just is to provide a kind of method of making the wooden wallboard of environmental paulownia take paulownia wood as raw material, can effectively solve the sheet material poor permeability, easily produce hickie or white line during top finishing, affect the problem of product quality.
The technical scheme that the present invention solves is to comprise the following steps:
(1) select the paulownia log; (2) the paulownia log is carried out saw lumber; (3) the anti-variable color of saw lumber is processed; (4) processing of decolouring of the saw lumber after anti-variable color is processed; (5), decolouring is carried out airing after processing; (6) display after airing; (7) carry out machining after displaying certain hour; (8) sheet material after machining carries out clear-coated or coloured application, wallboard of the present invention.
Abundant raw materials of the present invention, processing method is scientific and reasonable, easy to operate, cost is low, its product lightweight, dimensionally stable, not easy to crack, free from insect pests, sound insulation, fire prevention.And beautiful texture has tiffany texture.
The specific embodiment
Below in conjunction with concrete condition, embodiments of the present invention are elaborated.
According to the technical scheme that summary of the invention partly provides, the present invention is realized by following concrete steps in concrete enforcement:
(1) select the paulownia log: select the straight paulownia log of mobile jib, the age of tree is more than 10 years, the high at least 2m of mobile jib, without die for the sake of honour, without rotten, without bark pocket;
(2) saw lumber: the log that chooses is analyzed line according to the annual ring situation of every paulownia log, according to the principle of producing vertical texture based plate, the paulownia log saw is become the thick burr plate of 12mm along the short transverse solution, afterwards burr plate trimming is sawn into the treating selvedge plate;
(3) anti-variable color is processed: with treating selvedge plate (sheet material) piling in treatment pond, long stuff with cross section 20 * 20mm between every layer for the treatment of selvedge plate separates, nonmetal weight is pressed on top, when preventing from filling water in treatment pond, the treating selvedge plate floats, and treating selvedge plate piling is fixed, and adds anti-variable color medicament in treatment pond, by the anti-variable color medicament treating selvedge plate submergence that piling is good, soaked 5 days under 5-15 ℃, afterwards, use water rinse 2-3 days; Described anti-variable color medicament is the anti-variable color medicament of first or the anti-variable color medicament of second, wherein the anti-variable color medicament of first is the composition of sodium acetate, sodium acid carbonate, borax, wherein by weight: sodium acetate 0.05%, sodium acid carbonate 0.05%, borax 0.02% and surplus are water, mix and make;
The anti-variable color medicament of second is A, B two parts, wherein the A part is that the water mixing is made by sodium thiosulfate 0.05%, boric acid 0.02% and surplus, the B part is that the water mixing is made by clorox 0.05% and surplus, first partly soaks 3 days with A during use, then partly soaks 2 days with B;
(4) decolouring is processed: because paulownia wood is storing, machining, in the process of airing due to contacting metal, oxygen, variable color (brown stain look occurs in airborne moulds etc., the red stain look), in order to take full advantage of resource, improve timber utilization rate, usually the processing of decolouring of the treating selvedge plate after need to processing anti-variable color, treating selvedge plate piling after anti-variable color is processed is in treatment pond, long stuff with cross section 20 * 20mm between every layer for the treatment of selvedge plate separates, nonmetal weight is pressed on top, treating selvedge plate piling is fixed, float when preventing from pouring in treatment pond the decolouring treatment fluid, Xiang Chizhong fills with the decolouring treatment fluid, liquid level floods the treating selvedge plate fully, soaked 5 days under 5-15 ℃, used again water rinse 2 days, become the paulownia hair plates,
Described decolouring treatment fluid is weighing scale: hydrogen peroxide (H
2O
2) 3-5%, sodium acid carbonate (NaHCO
3) 0.05% and surplus be that water mixes and makes;
(5), airing: the paulownia hair plates that will decolour after processing is pulled out from treatment pond, in the airing field, the paulownia hair plates is erected according to herringbone and carried out airing, 5-45 ℃ of temperature, put upside down up and down once every 10-15 days, in case the sheet material of ground contacting portion goes mouldy, airing reaches quality moisture content 12-18% to the moisture content of sheet material;
(6) display: the paulownia hair plates warehouse-in stacking that airing is good, room temperature (18-25 ℃) assembly time is more than 30 days;
(7) machining: the paulownia hair plates after displaying is made woollen with sizing saw machine by specification, by thicknesser, scraped in the two sides, again by four side moulder with woollen milling moulding, mill out respectively at last tenon and mounting groove by double-end milling machine at two ends and namely make the openpore primary product;
(8) the openpore primary product are processed: first use P100 sand papering openpore primary product smooth to surfacing, use again the P200 sand papering one time, then (compound type transparent putty is known technology with compound type transparent putty to the scar on the openpore primary product (as the scar that causes in hole for nailing, knot eye or machining), as model: SSD-801, the product that China Resources chemical industry Co., Ltd produces) repair to smooth, natural drying 2 hours, polish gently with P240 sand paper smooth to surfacing, become openpore;
(9) clear-coated: as to carry out clear-coated to the openpore in step (8), method is, adopt the nanometer lignum vitae wax oil (existing product of model C FE-9628A, product as the production of chemical industry Co., Ltd of Shanghai to nation), be heated to 90-120 ℃, add polyethylene glycol and melamine in nanometer lignum vitae wax oil, its addition is weighing scale: polyethylene glycol 0.25-0.35%, melamine 0.40%-0.50%, surplus is nanometer lignum vitae wax oil, stirred 15-30 minute under 90 ℃-120 ℃, naturally cool to room temperature (18-25 ℃), become clear-coated liquid, under the environment of free from dust, temperature is 20-25 ℃, dip the clear-coated liquid that modulates with clean cotton or cylinder, brush along grain of wood direction, after dry 5-10 minute, when having inhomogeneous clear-coated liquid, the surface wipes with clean cotton, after making brushing, wood surface is smooth, natural drying 2-4 hour, brush for the second time as stated above again, after making brushing, wood surface is smooth, natural drying 6 hours, with the cotton polishing of polishing, under 20-25 ℃ of dustless conditions, indoor seasoning is more than 20 hours, ,
(10) packing warehouse-in: with the product layering corrugation paper packaging box of packing into, fold up one deck foam paper between every layer, indicate product specification, color, date of manufacture on packing case, require in warehouse-in, storehouse dry, 0-30 ℃ of indoor temperatures.
in order to guarantee result of use, in described step (7) machining, in order to improve timber utilization rate, perhaps according to the product specification requirement, need will be narrower Paulownia lumber spell Paulownia lumber spreading wide or will be shorter, Paulownia lumber is spelled the horizontally-spliced method of wide employing and is carried out, spreading adopts the method for vertical finger to carry out, the splicing seams of plate and plate and finger seam bind with colourless nontoxic adhesive, standing 70-74 hours of room temperature, then it is sawn into the specification woollen on sizing saw machine according to product specification, by thicknesser, scraped in the two sides, again by four side moulder with woollen milling moulding, mill out respectively at two ends by double-end milling machine at last tenon and tongue-and-groove the openpore primary product,
Described step (9) is clear-coated, goes back coloring and coating, and the coloring and coating method is:
1) polishing: first use P100 sand papering openpore smooth to surfacing, then use the P200 sand papering smooth to surfacing;
2), the processing of filling a vacancy: scar is repaired to smooth with compound type transparent putty, natural drying 2 hours, polished gently with P240 sand paper smooth to surfacing;
3), first pass brushing: the brushing environment is clean, dustless, 20-25 ℃ of temperature, nanometer lignum vitae wax oil is diluted with absolute ethyl alcohol, and nanometer lignum vitae wax oil and solvent or diluent absolute ethyl alcohol volume ratio are 1 ︰ 1, dip with clean cotton, brush along grain of wood direction, after dry 5-10 minute, when the surface is inhomogeneous, wipe redundance with clean cotton, after making brushing, wood surface is smooth, dry 2 hours;
4) painted: dip colorant (according to the customer requirement configuration) with clean cotton and along the obliterating of grain of wood direction, guarantee the color uniformity, dustless, under 20-25 ℃ of conditions, drying is 2 hours;
5) second time brushing: dip absolute ethyl alcohol with clean cotton or cylinder and dilute good nanometer lignum vitae wax oil, brush along grain of wood direction, after dry 5-10 minute, when the surface is inhomogeneous, wipe redundance with clean cotton, after making brushing, wood surface is smooth, dry 2-4 hours;
6) the 3rd time brushing: dip absolute ethyl alcohol with clean cotton or cylinder and dilute good nanometer lignum vitae wax oil, brush along grain of wood direction, after dry 5-10 minute, when the surface is inhomogeneous, wipe redundance with clean cotton, make the rear wood surface of brushing smooth, dustless, under 20-25 ℃ of conditions of temperature, drying is 6 hours, with the cotton polishing of polishing, continues dry more than 20 hours.
The inventive method is simple, and is easy to operate, good product quality, be effective to decorative wall panels, have lightweight, dimensionally stable, not easy to crack, free from insect pests, sound insulation, fire prevention, and, beautiful texture, has tiffany texture, and compare with existing product after tested, having reached satisfied effect, relevant test result sees the following form:
| ? | Lightness (* L) | Degree of reddening (* A) | Change yellow degree (* B) | Total color difference (△ E*) | Hunter whiteness (HW-1976) |
| Openpore | 77.41 | 5.2 | 18.35 | 25 | 67.65 |
| Test after covering with paint, lacquer, colour wash, etc. | 72.63 | 6.75 | 21.44 | 30.48 | 62.12 |
| Indoor placement is tested after half a year | 72.44 | 3.53 | 23.04 | 31.4 | 61.67 |
Compared with prior art, have following useful technique effect:
1, paulownia wood is processed through anti-variable color and decolouring, and the permeability of paulownia wood has obtained effectively improving, and makes coating be easy to immerse timber inside, simultaneously keep well the natural color of paulownia wood, looked pure white, be rich in silky luster, the grain of wood highlights, and is three-dimensional attractive in appearance;
2, the nanometer lignum vitae wax oil that uses (model: CFE-9628A) adopt natural plants resin, beeswax, palm oil, natural plant parasiticide and coloring earth, adopt world's advanced technology, through heavy refinement, filter, cleaning and pyroreaction refining form, do not contain the harmful substances such as formaldehyde in traditional paint, benzene,toluene,xylene, lead, arsenic, cobalt, to human body, animal and plant without any harm;
3, nanometer lignum vitae wax oil (model: CFE-9628A) price and traditional paint compare slightly expensive, but its construction is simple easily, and the traditional paint brushing pass of comparing reduces to 1-2 times and can reach promising result, overall cost;
4, through the nanometer lignum vitae wax oil of improvement (model: CFE-9628A) strong adhesion, painted easily, evenly, smell is simple and elegant, and owing to having added polyethylene glycol and melamine, after brushing, the wooden surfaces of wall color of paulownia is lasting, fugitive color, not anti-aging, easily repairs;
5, through the nanometer lignum vitae wax oil (model: CFE-9628A) can immerse timber inside of improvement, the natural texture of timber is highlighted more, look more be rich in third dimension through the paulownia wood product surface after application, pure whiter, the natural silky luster of paulownia wood is more plentiful, feel is smooth smooth, and through the nanometer lignum vitae wax oil (model: pore that CFE-9628A) more can shutoff timber of improvement, guaranteeing that timber-work is inner exchanges smooth and easyly with outside air, the indoor environment humiture is played good regulating action.So (model: CFE-9628A) the paulownia wood wallboard of application is called the wooden wallboard of environmental paulownia that can breathe to the nanometer lignum vitae wax oil of process improvement, and is qualified.
Claims (3)
1. a method of making the wooden wallboard of environmental paulownia take paulownia wood as raw material, is characterized in that, realized by following concrete steps:
(1) select the paulownia log: select the straight paulownia log of mobile jib, the age of tree is more than 10 years, the high at least 2m of mobile jib, without die for the sake of honour, without rotten, without bark pocket;
(2) saw lumber: the log that chooses is analyzed line according to the annual ring situation of every paulownia log, according to the principle of producing vertical texture based plate, the paulownia log saw is become the thick burr plate of 12mm along the short transverse solution, afterwards burr plate trimming is sawn into the treating selvedge plate;
(3) anti-variable color is processed: with treating selvedge plate piling in treatment pond, long stuff with cross section 20 * 20mm between every layer for the treatment of selvedge plate separates, nonmetal weight is pressed on top, when preventing from filling water in treatment pond, the treating selvedge plate floats, and treating selvedge plate piling is fixed, and adds anti-variable color medicament in treatment pond, by the anti-variable color medicament treating selvedge plate submergence that piling is good, soaked 5 days under 5-15 ℃, afterwards, use water rinse 2-3 days; Described anti-variable color medicament is the anti-variable color medicament of first or the anti-variable color medicament of second, wherein the anti-variable color medicament of first is the composition of sodium acetate, sodium acid carbonate, borax, wherein by weight: sodium acetate 0.05%, sodium acid carbonate 0.05%, borax 0.02% and surplus are water, mix and make;
The anti-variable color medicament of second is A, B two parts, wherein the A part is that the water mixing is made by sodium thiosulfate 0.05%, boric acid 0.02% and surplus, the B part is that the water mixing is made by clorox 0.05% and surplus, first partly soaks 3 days with A during use, then partly soaks 2 days with B;
(4) decolouring is processed: will prevent that treating selvedge plate piling after variable color is processed is in treatment pond, long stuff with cross section 20 * 20mm between every layer for the treatment of selvedge plate separates, nonmetal weight is pressed on top, treating selvedge plate piling is fixed, float when preventing from pouring in treatment pond the decolouring treatment fluid, Xiang Chizhong fills with the decolouring treatment fluid, liquid level floods the treating selvedge plate fully, soaked 5 days under 5-15 ℃, then used water rinse 2 days, become the paulownia hair plates;
Described decolouring treatment fluid is weighing scale: hydrogen peroxide 3-5%, sodium acid carbonate 0.05% and surplus are that water mixes and makes;
(5), airing: the paulownia hair plates that will decolour after processing is pulled out from treatment pond, in the airing field, the paulownia hair plates is erected according to herringbone and carried out airing, 5-45 ℃ of temperature, put upside down up and down once every 10-15 days, in case the sheet material of ground contacting portion goes mouldy, airing reaches quality moisture content 12-18% to the moisture content of sheet material;
(6) display: the paulownia hair plates warehouse-in stacking that airing is good, the room temperature assembly time is more than 30 days;
(7) machining: the paulownia hair plates after displaying is made woollen with sizing saw machine by specification, by thicknesser, scraped in the two sides, again by four side moulder with woollen milling moulding, mill out respectively at last tenon and mounting groove by double-end milling machine at two ends and namely make the openpore primary product;
(8) the openpore primary product are processed: first use P100 sand papering openpore primary product smooth to surfacing, use again the P200 sand papering one time, then the scar on the openpore primary product is repaired to smooth with compound type transparent putty, natural drying 2 hours, polish gently with P240 sand paper smooth to surfacing, become openpore;
(9) clear-coated: as to carry out clear-coated to the openpore in step (8), method is, adopt the nanometer lignum vitae wax oil of model C FE-9628A, be heated to 90-120 ℃, add polyethylene glycol and melamine in nanometer lignum vitae wax oil, its addition is weighing scale: polyethylene glycol 0.25-0.35%, melamine 0.40%-0.50%, surplus is nanometer lignum vitae wax oil, stirred 15-30 minute under 90 ℃-120 ℃, naturally cool to room temperature, become clear-coated liquid, under the environment of free from dust, temperature is 20-25 ℃, dip the clear-coated liquid that modulates with clean cotton or cylinder, brush along grain of wood direction, after dry 5-10 minute, when having inhomogeneous clear-coated liquid, the surface wipes with clean cotton, after making brushing, wood surface is smooth, natural drying 2-4 hour, brush for the second time as stated above again, after making brushing, wood surface is smooth, natural drying 6 hours, with the cotton polishing of polishing, under 20-25 ℃ of dustless conditions, indoor seasoning is more than 20 hours, .
2. the method for making the wooden wallboard of environmental paulownia take paulownia wood as raw material according to claim 1, it is characterized in that, in described step (7) machining, in order to improve timber utilization rate, perhaps according to the product specification requirement, Paulownia lumber that will be narrower is spelled Paulownia lumber spreading wide or will be shorter, Paulownia lumber is spelled the horizontally-spliced method of wide employing and is carried out, spreading adopts the method for vertical finger to carry out, the splicing seams of plate and plate and finger seam bind with colourless nontoxic adhesive, standing 70-74 hours of room temperature, then it is sawn into the specification woollen on sizing saw machine according to product specification, by thicknesser, scraped in the two sides, again by four side moulder with woollen milling moulding, mill out respectively at two ends by double-end milling machine at last tenon and tongue-and-groove the openpore primary product.
3. the method for making the wooden wallboard of environmental paulownia take paulownia wood as raw material according to claim 1, is characterized in that, described step (9) is clear-coated, goes back coloring and coating, and the coloring and coating method is:
1) polishing: first use P100 sand papering openpore smooth to surfacing, then use the P200 sand papering smooth to surfacing;
2), the processing of filling a vacancy: scar is repaired to smooth with compound type transparent putty, natural drying 2 hours, polished gently with P240 sand paper smooth to surfacing;
3), first pass brushing: the brushing environment is clean, dustless, 20-25 ℃ of temperature, nanometer lignum vitae wax oil is diluted with absolute ethyl alcohol, and nanometer lignum vitae wax oil and solvent or diluent absolute ethyl alcohol volume ratio are 1 ︰ 1, dip with clean cotton, brush along grain of wood direction, after dry 5-10 minute, when the surface is inhomogeneous, wipe redundance with clean cotton, after making brushing, wood surface is smooth, dry 2 hours;
4) painted: dip colorant along the obliterating of grain of wood direction with clean cotton, guarantee the color uniformity, dustless, under 20-25 ℃ of conditions, drying is 2 hours;
5) second time brushing: dip absolute ethyl alcohol with clean cotton or cylinder and dilute good nanometer lignum vitae wax oil, brush along grain of wood direction, after dry 5-10 minute, when the surface is inhomogeneous, wipe redundance with clean cotton, after making brushing, wood surface is smooth, dry 2-4 hours;
6) the 3rd time brushing: dip absolute ethyl alcohol with clean cotton or cylinder and dilute good nanometer lignum vitae wax oil, brush along grain of wood direction, after dry 5-10 minute, when the surface is inhomogeneous, wipe redundance with clean cotton, make the rear wood surface of brushing smooth, dustless, under 20-25 ℃ of conditions of temperature, drying is 6 hours, with the cotton polishing of polishing, continues dry more than 20 hours.
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| CN104608212A (en) * | 2015-01-19 | 2015-05-13 | 国家林业局泡桐研究开发中心 | Ecological type paulownia wood wall plate manufacturing method |
| CN104827540A (en) * | 2013-09-30 | 2015-08-12 | 东北林业大学 | Fast growing wood decorative plate manufacturing method |
| CN105291219A (en) * | 2015-10-09 | 2016-02-03 | 南京林业大学 | Fabrication method for thermal treatment of wooden working table through wood essential oil |
| CN104162920B (en) * | 2014-08-04 | 2016-04-13 | 广西三威林产工业有限公司 | Eliminate the method for hickie at the bottom of medium density fibre board (MDF) plate |
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| CN104608212A (en) * | 2015-01-19 | 2015-05-13 | 国家林业局泡桐研究开发中心 | Ecological type paulownia wood wall plate manufacturing method |
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| CN105291219A (en) * | 2015-10-09 | 2016-02-03 | 南京林业大学 | Fabrication method for thermal treatment of wooden working table through wood essential oil |
| CN109227791A (en) * | 2018-08-31 | 2019-01-18 | 徐培培 | A kind of waterproof pluwood |
| CN109227791B (en) * | 2018-08-31 | 2021-04-02 | 贵港市鼎源木业有限公司 | Waterproof plywood |
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