CN103143702A - Vacuum aluminum sucking transfer system for casting - Google Patents
Vacuum aluminum sucking transfer system for casting Download PDFInfo
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- CN103143702A CN103143702A CN2013101015743A CN201310101574A CN103143702A CN 103143702 A CN103143702 A CN 103143702A CN 2013101015743 A CN2013101015743 A CN 2013101015743A CN 201310101574 A CN201310101574 A CN 201310101574A CN 103143702 A CN103143702 A CN 103143702A
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Abstract
The invention discloses a vacuum aluminum sucking transfer system for casting. The vacuum aluminum sucking transfer system comprises a vacuum molten aluminum sucking device and a molten aluminum transfer ladle, wherein the vacuum molten aluminum sucking device comprises a base (1), a support frame (4) and an aluminum sucking pipe (9); the aluminum sucking pipe (9) and a venturi (3) are arranged on the support frame (4); pipe bodies of the aluminum sucking pipe (9) and the venturi (3) at one ends respectively penetrate through the support frame (4) and a pipe hole of a sealing gland (2) and are connected; the sealing gland (2) is connected with the support frame (4) above the sealing gland (2) through a connecting rod (10); the lower side of the sealing gland (2) is right opposite to a transfer ladle platform of the base (1); the molten aluminum transfer ladle is put on the transfer ladle platform; and when molten aluminum is sucked, the sealing gland (2) is in sealed connection with the opening of the molten aluminum transfer ladle through a transition flange (14) of the molten aluminum transfer ladle. The process of taking out and transferring the molten aluminum is implemented in a sealed environment, and the vacuum aluminum sucking transfer system is convenient, stable, safe and efficient.
Description
Technical field
The invention belongs to casting technology field, relate to the technology that adopts vacsorb aluminium liquid when a kind of aluminium alloy castings is produced and transport aluminium liquid with aluminium liquid transhipment bag, be specifically related to a kind of casting and inhale the aluminium movement system with vacuum.
Background technology
At present, in aluminium alloy castings was produced, the mostly common transhipment bag of aluminum alloy melt used took out from melting furnace or holding furnace and delivers to casting process again.Because common aluminum alloy melt transporting mode is all to emit in stove by the discharge port with chock plug, flow into the transhipment bag of low level through a short chute.The device that be used for to take out aluminium liquid like this is exactly short chute in fact, and the transhipment bag of transhipment aluminium liquid is also the adaptation upset commonly used and the transhipment bag of lifting.Usually will advance the aluminium mouth and do greatly, and even make uncovered bag, and involucrum is relatively thin, furnace lining flame retardant coating and heat-insulation layer are relatively thin.Owing to getting aluminium at low level by chute, flow rate of aluminium liquid and liquid level all can not be carried out good control.When carrying out the transhipment of aluminium water, aluminium liquid easily spills, cause danger.
Due in transport process, melting furnace or holding furnace and transhipment bag commonly used need upset and lifting, because the fusing of aluminium liquid belongs to hot environment, and the potential safety hazard that this transporting mode exists aluminium liquid to leak, easily cause descending operation unstable, even burn out lowering or hoisting gear, cause lift work and transhipment operation to carry out, serious meeting causes wraps the Lou aluminium security incident of tumbling.Therefore, need to be improved.
With aluminum alloy melt directly from the aluminium liquid pool with vacuum draw to special-purpose transhipment bag, whole process using is moved in sealed environment, just can exempt the reasons such as aluminium liquid leaks and cause potential safety hazard between taking-up and transit period.Therefore, for adapting to new transporting mode, designing a kind of casting will be very necessary with vacuum suction aluminium movement system.
Summary of the invention
The object of the invention just is to provide a kind of casting to inhale the aluminium movement system with vacuum, can be quickly and easily with aluminum alloy melt directly from the aluminium liquid pool with vacuum draw to special-purpose transhipment bag, realize taking out and the omnidistance sealed environment of transhipment.
Technical solution of the present invention:
A kind of casting is inhaled the aluminium movement system with vacuum, it comprises that vacuum is inhaled the aluminium liquid device and the transhipment of aluminium liquid is wrapped, described vacuum is inhaled the aluminium liquid device and is comprised base, bracing frame and suction aluminum pipe, described suction aluminum pipe and Venturi tube are arranged on bracing frame, described suction aluminum pipe is connected an end pipe shaft and is passed respectively bracing frame and be connected with the pore of seal cover with Venturi tube, seal cover is connected by the bracing frame of connecting rod and seal cover top, and the seal cover below faces the transhipment bag platform of base, and aluminium liquid transhipment bag is placed on transhipment and wraps on platform; During absorption aluminium liquid, seal cover is tightly connected by counter flange and the aluminium liquid transhipment bag mouth of aluminium liquid transhipment bag.
Under described seal cover, capping is provided with level probe.
Support frame as described above is connected with base with riser guide by lift cylinder respectively, and the lifting direction of lift cylinder is vertical with the plane of base respectively with riser guide lifting direction.
The inboard of the transhipment bag platform of described base 1 is provided with protective cover, and the protective cover lower end is connected with base.
Described aluminium liquid transhipment comprises inclusion and clad, and inclusion is connected by bolt seal with clad, is connected with counter flange above described clad, is provided with seal between clad top and counter flange, and counter flange is provided with insulation cover, and insulation cover is connected with clad.
Described inclusion side is communicated with the bag mouth, and the bag mouth is provided with bag mouth seal cover, and the bottom of inclusion is provided with bottom fork pin.
Of the present invention simple in structure, vacuum is inhaled aluminium and is entered to transport when wrapping, inhale aluminum pipe one end and insert in aluminium liquid pool to be drawn, put into the transhipment bag on transhipment bag platform, regulate lift cylinder, seal cover is down on the bag mouth of transporting bag and by counter flange and transhipment and wraps the mouth sealing, be beneficial to sealing formation vacuum when inhaling aluminium, the starting Venturi tube provides power for inhaling the required vacuum of aluminium by compressed air, aluminium liquid enters in the aluminium liquid pool aluminium liquid transhipment bag, directly with fork truck, pin is pitched in the bottom during transhipment and forks.The process of whole taking-up and transhipment aluminium liquid is moved in sealed environment, and is steadily convenient, safe and efficient, can quickly and easily aluminum alloy melt directly be transported to casting process from the aluminium liquid pool.
Description of drawings
Fig. 1 is the structural representation that the embodiment of the present invention 1 vacuum is inhaled the aluminium liquid device.
Fig. 2 is that the embodiment of the present invention 1 vacuum is inhaled aluminium liquid device perspective view.
Fig. 3 is the structural representation of the embodiment of the present invention 1 aluminium liquid transhipment bag.
Fig. 4 is the embodiment of the present invention 1 aluminium liquid transhipment bag perspective view.
The specific embodiment
The present invention is by the following examples can the invention will be further described, yet scope of the present invention is not limited to following embodiment.
Embodiment 1:
Casting is inhaled the aluminium movement system with vacuum and is comprised that vacuum is inhaled the aluminium liquid device and the transhipment of aluminium liquid is wrapped:
Vacuum is inhaled the aluminium liquid device by base 1, seal cover 2, Venturi tube 3, bracing frame 4, protective cover 5, lift cylinder 6, riser guide 7, the compositions such as level probe 8, suction aluminum pipe 9 and connecting rod 10.
Aluminium liquid transhipment bag is comprised of bag mouth seal cover 11, inclusion 12, clad 13, counter flange 14, insulation cover 15, bottom fork pin 16, seal 17, bag mouth 18, outer steel shell 19 and refractory material 10 etc.,
Described suction aluminum pipe 9 is arranged on bracing frame 4 with Venturi tube 3, the end pipe shaft that described suction aluminum pipe 9 is connected with Venturi tube passes respectively bracing frame 4 and is connected with the pore of seal cover 2, seal cover 2 is connected with the bracing frame 4 of seal cover 2 tops by connecting rod 10, seal cover 2 belows face the transhipment bag platform of base 1, and aluminium liquid transhipment bag is placed on transhipment bag platform; When drawing aluminium liquid, seal cover 2 is tightly connected by counter flange 14 and aluminium liquid transhipment bag mouth.During transhipment aluminium liquid, seal cover 2 separates with counter flange 14.
2 times cappings of described seal cover are provided with level probe 8.
Support frame as described above 4 is connected with riser guide and is connected with base 1 by lift cylinder 6 respectively, and the lifting direction of lift cylinder 6 is vertical with the plane of base 1 respectively with riser guide 7 lifting directions.
The inboard of the transhipment bag platform of described base 1 is provided with protective cover 5, and protective cover 5 lower ends are connected with base 1.
Described inclusion 12 is connected by bolt seal with clad 13, and described clad 13 tops are connected with counter flange 14, are provided with seal 17 between clad 13 tops and counter flange 14, and counter flange 14 is provided with insulation cover 15, and insulation cover 15 is connected with clad 13.
Described inclusion 12 sides are communicated with bag mouth 18, and bag mouth 18 is provided with bag mouth seal cover 11, and the bottom of inclusion 2 is provided with bottom fork pin 16.
On counter flange 14, seal cover 2 is tightly connected with counter flange 14 seal cover 2 by lift cylinder 6 traction cover, inhales simultaneously aluminum pipe 9 and descends with seal cover 2, and an end inserts in aluminium liquid pool to be drawn, and the other end inserts in aluminium liquid transhipment bag.Inhaling the required vacuum of aluminium is that compressed air is power, is provided by the Venturi tube 3 that is contained on bracing frame 4.When aluminium liquid was filled aluminium liquid transhipment bag by inhaling aluminum pipe 9, the level probe 8 that is contained on seal cover 2 provided signal to disconnect suction aluminium.Protective cover 5 is used for providing protection for mechanisms such as lift cylinders 6.
The body wall of transhipment bag is made by outer steel shell 19 inner lining refractories 20.Clad 13 is fixed on inclusion 12, only opens when the maintenance liner.Counter flange 4 and seal 7 are realized sealing with the seal cover close contact of inhaling on the aluminium device.Bag mouth seal cover 11 is used for sealed packet mouth when inhaling aluminium and transhipment, and the bag mouth is for pouring out aluminium liquid.Sealed packet mouth when insulation cover 15 is used for transporting.Fork when bottom fork pin 16 is transported for fork truck.
Claims (6)
1. a casting is inhaled the aluminium movement system with vacuum, it comprises that vacuum is inhaled the aluminium liquid device and the transhipment of aluminium liquid is wrapped, it is characterized in that described vacuum suction aluminium liquid device comprises base (1), bracing frame (4) and suction aluminum pipe (9), described suction aluminum pipe (9) is arranged on bracing frame (4) with Venturi tube (3), described suction aluminum pipe (9) is connected 3 with Venturi tube) an end pipe shaft pass respectively bracing frame (4) and be connected with the pore of seal cover (2), seal cover (2) is connected by the bracing frame (4) above connecting rod (10) and seal cover (2), seal cover (2) below faces the transhipment bag platform of base (1), aluminium liquid transhipment bag is placed on transhipment bag platform, when drawing aluminium liquid, seal cover (2) is transported bag by aluminium liquid counter flange (14) is tightly connected with aluminium liquid transhipment bag mouth.
2. a kind of casting according to claim 1 is inhaled the aluminium movement system with vacuum, it is characterized in that under described seal cover (2), capping is provided with level probe (8).
3. a kind of casting according to claim 1 and 2 is inhaled the aluminium movement system with vacuum, it is characterized in that support frame as described above (4) passes through respectively lift cylinder (6) and is connected 7 with riser guide) be connected with base (1), the lifting direction of lift cylinder (6) is vertical with the plane of base (1) respectively with riser guide (7) lifting direction.
4. a kind of casting according to claim 1 and 2 is inhaled the aluminium movement system with vacuum, it is characterized in that the inboard of the transhipment bag platform of described base (1) is provided with protective cover (5), and protective cover (5) lower end is connected with base (1).
5. a kind of casting according to claim 1 and 2 is inhaled the aluminium movement system with vacuum, it is characterized in that described aluminium liquid transhipment comprises inclusion (12) and clad (13), inclusion (12) is connected by bolt seal with clad (13), described clad (13) top is connected with counter flange (14), be provided with seal (17) between clad (13) top and counter flange (14), counter flange (14) is provided with insulation cover (15), and insulation cover (15) is connected with clad (13).
6. a kind of casting according to claim 1 and 2 is inhaled the aluminium movement system with vacuum, it is characterized in that described inclusion (12) side is communicated with Bao Zui (18), bag mouth (18) is provided with bag mouth seal cover (11), and the bottom of inclusion (2) is provided with bottom fork pin (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310101574.3A CN103143702B (en) | 2013-03-27 | 2013-03-27 | A kind of casting vacuum inhales aluminium movement system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310101574.3A CN103143702B (en) | 2013-03-27 | 2013-03-27 | A kind of casting vacuum inhales aluminium movement system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103143702A true CN103143702A (en) | 2013-06-12 |
| CN103143702B CN103143702B (en) | 2015-09-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310101574.3A Expired - Fee Related CN103143702B (en) | 2013-03-27 | 2013-03-27 | A kind of casting vacuum inhales aluminium movement system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104493134A (en) * | 2014-12-23 | 2015-04-08 | 广东科达洁能股份有限公司 | Closed slurry taking mechanism and closed slurry taking method |
| CN105562666A (en) * | 2016-02-26 | 2016-05-11 | 苏州金澄精密铸造有限公司 | Molten aluminum vacuum ladle device with high safety |
| CN112918796A (en) * | 2021-04-13 | 2021-06-08 | 广州立中锦山合金有限公司 | Vacuum non-oxidation aluminum liquid conversion equipment and use method thereof |
| CN114368497A (en) * | 2022-01-04 | 2022-04-19 | 广州龙鑫蓄热工业炉有限公司 | Molten aluminum transfer device |
| CN116062644A (en) * | 2023-02-23 | 2023-05-05 | 立中锦山(英德)合金有限公司 | Novel true idling aluminum liquid device and method thereof |
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| JPH05337607A (en) * | 1992-06-12 | 1993-12-21 | Daido Steel Co Ltd | Vessel for incorporating ladle |
| JP3540312B1 (en) * | 2002-05-31 | 2004-07-07 | 株式会社豊栄商会 | Container and container manufacturing method |
| CN1660525A (en) * | 2004-12-13 | 2005-08-31 | 李红霞 | Vacuum ladle |
| CN2787337Y (en) * | 2005-04-08 | 2006-06-14 | 贵阳铝镁设计研究院 | Large-sized vacuum aluminium-extrusion electric tilting ladle |
| CN201511119U (en) * | 2009-09-10 | 2010-06-23 | 河南中孚实业股份有限公司 | Electrolytic vacuum ladle exhaust device |
| CN202655613U (en) * | 2012-07-18 | 2013-01-09 | 郑州久达科技有限公司 | 14-ton vacuum ladle |
| CN203330386U (en) * | 2013-03-27 | 2013-12-11 | 江西万泰铝业有限公司 | Vacuum aluminium sucking transport system for casting |
-
2013
- 2013-03-27 CN CN201310101574.3A patent/CN103143702B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05337607A (en) * | 1992-06-12 | 1993-12-21 | Daido Steel Co Ltd | Vessel for incorporating ladle |
| JP3540312B1 (en) * | 2002-05-31 | 2004-07-07 | 株式会社豊栄商会 | Container and container manufacturing method |
| CN1660525A (en) * | 2004-12-13 | 2005-08-31 | 李红霞 | Vacuum ladle |
| CN2787337Y (en) * | 2005-04-08 | 2006-06-14 | 贵阳铝镁设计研究院 | Large-sized vacuum aluminium-extrusion electric tilting ladle |
| CN201511119U (en) * | 2009-09-10 | 2010-06-23 | 河南中孚实业股份有限公司 | Electrolytic vacuum ladle exhaust device |
| CN202655613U (en) * | 2012-07-18 | 2013-01-09 | 郑州久达科技有限公司 | 14-ton vacuum ladle |
| CN203330386U (en) * | 2013-03-27 | 2013-12-11 | 江西万泰铝业有限公司 | Vacuum aluminium sucking transport system for casting |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104493134A (en) * | 2014-12-23 | 2015-04-08 | 广东科达洁能股份有限公司 | Closed slurry taking mechanism and closed slurry taking method |
| CN105562666A (en) * | 2016-02-26 | 2016-05-11 | 苏州金澄精密铸造有限公司 | Molten aluminum vacuum ladle device with high safety |
| CN112918796A (en) * | 2021-04-13 | 2021-06-08 | 广州立中锦山合金有限公司 | Vacuum non-oxidation aluminum liquid conversion equipment and use method thereof |
| CN114368497A (en) * | 2022-01-04 | 2022-04-19 | 广州龙鑫蓄热工业炉有限公司 | Molten aluminum transfer device |
| CN116062644A (en) * | 2023-02-23 | 2023-05-05 | 立中锦山(英德)合金有限公司 | Novel true idling aluminum liquid device and method thereof |
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| Publication number | Publication date |
|---|---|
| CN103143702B (en) | 2015-09-16 |
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Granted publication date: 20150916 Termination date: 20170327 |