CN116062644A - Novel true idling aluminum liquid device and method thereof - Google Patents
Novel true idling aluminum liquid device and method thereof Download PDFInfo
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- CN116062644A CN116062644A CN202310157606.5A CN202310157606A CN116062644A CN 116062644 A CN116062644 A CN 116062644A CN 202310157606 A CN202310157606 A CN 202310157606A CN 116062644 A CN116062644 A CN 116062644A
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- Prior art keywords
- aluminum liquid
- aluminum
- collecting tank
- controller
- sliding table
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- 239000007788 liquid Substances 0.000 title claims abstract description 160
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 133
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 133
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 26
- 210000004907 gland Anatomy 0.000 claims abstract description 25
- 239000000523 sample Substances 0.000 claims abstract description 21
- 238000004804 winding Methods 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 16
- 239000004411 aluminium Substances 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000009413 insulation Methods 0.000 abstract description 5
- 230000003647 oxidation Effects 0.000 abstract description 3
- 238000007254 oxidation reaction Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 230000017525 heat dissipation Effects 0.000 abstract description 2
- 230000007306 turnover Effects 0.000 description 5
- 238000001514 detection method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/02—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms suspended from ropes, cables, or chains or screws and movable along pillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/01—Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D5/00—Protection or supervision of installations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Structural Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a novel true idling aluminum liquid device, which comprises: a support column; the sliding table is sleeved on the supporting column in a sliding way; the lifting assembly is used for driving the sliding table to lift; the gland is fixed on the sliding table and is provided with a material pipe and an air pipe; the liquid level probe is arranged in the gland and is used for detecting the liquid level of the aluminum liquid; the first pressure gauge is used for detecting the vacuum degree; and a controller. The invention also provides a novel method for realizing continuous automatic operation of gland, vacuumizing, filling aluminum liquid and separating a cover tank through the controller, so that the degree of automation is high, the processing efficiency is improved, the oxidation of the aluminum liquid is reduced, and the product quality is ensured; the heat insulation layer is wrapped outside the aluminum liquid transmission pipe, so that the heat dissipation of the aluminum liquid is reduced, and the aluminum liquid is prevented from being solidified; the gland and the air pipe are both provided with pressure gauges, so that the vacuum degree inside the collection tank is conveniently and intuitively monitored, the stability of the vacuum environment in the aluminum liquid transferring process is ensured, and meanwhile, the safety performance can be improved through remote observation.
Description
Technical Field
The invention relates to the technical field of aluminum liquid processing, in particular to a novel device and a method for idling aluminum liquid.
Background
At present, when pouring aluminum liquid into an aluminum liquid collecting tank from an aluminum liquid transferring bag in the aluminum liquid processing process, a traveling crane is generally adopted to hoist the aluminum liquid transferring bag, a worm gear reducer and a lifting beam are utilized to pour the aluminum liquid in the transferring bag, a bag body is manually locked in the pouring process, the manual operation is manually performed next to the aluminum liquid transferring bag, and the transferring bag body is easy to shake so that the aluminum liquid overflows to cause a scalding accident.
In the prior art, the invention patent with the patent number of CN104961040B discloses an aluminum liquid transferring device, which comprises a lifting device, an aluminum liquid transferring bag and a turnover fixing device which are sequentially connected, wherein a bag cover, a bag mouth and a lifting lug are arranged on a bag body of the aluminum liquid transferring bag, and the turnover fixing device is an aluminum liquid receiving groove with a turnover fixing hook; the aluminum liquid transfer ladle is also provided with a turnover supporting device which is positioned at two sides of the ladle nozzle and is connected with a turnover fixing hook; above-mentioned transfer device is through hoisting device and upset fixing device's cooperation to hoist and upset operation to the aluminium liquid transfer package, still has the risk that the aluminium liquid sputters at empting aluminium liquid in-process, and with air contact when the aluminium liquid is transported moreover, causes the oxidation of aluminium liquid easily to influence the purity of finished product.
Disclosure of Invention
The invention aims to provide a novel true idling aluminum liquid device and a method thereof, which are used for solving the problem that the existing transfer device still has the risk of aluminum liquid sputtering in the process of pouring aluminum liquid, and the aluminum liquid is oxidized due to contact with air, so that the purity of a finished product is influenced.
The aim of the invention can be achieved by the following technical scheme:
a novel true idling molten aluminum device, comprising:
a base;
the support column is vertically fixed on the base;
the sliding table is sleeved on the supporting column in a sliding way;
the lifting assembly is arranged on the support column and used for driving the sliding table to move up and down along the support column;
the gland is fixed on the sliding table and is provided with a material pipe and an air pipe; wherein, a material pipe valve is arranged in the material pipe, and a gas pipe valve is arranged in the gas pipe;
the liquid level probes are arranged in the gland and used for detecting the liquid level of the aluminum liquid;
the first pressure gauge is connected with the gland and used for detecting the vacuum degree; and
and the controller is arranged on the base and used for controlling the lifting assembly to operate, controlling the air pipe valve to open for vacuumizing, controlling the air pipe valve to close when the value of the first pressure gauge reaches a set value, controlling the material pipe valve to open for vacuum filling of aluminum liquid, and controlling the material pipe valve to close when the liquid level probe detects that the liquid level of the aluminum liquid reaches the set value, wherein the lifting assembly drives the gland to be separated from the aluminum liquid collecting tank.
As a further scheme of the invention: the lifting assembly includes:
the driving wheel is rotatably arranged at the bottom of the supporting column;
the driven wheel is rotatably arranged at the top of the support column;
the two ends of the driving belt are respectively sleeved on the driving wheel and the driven wheel;
the lifting motor is arranged on the base and used for driving the driving wheel to rotate; and
the connecting block is arranged on the sliding table and fixedly connected with the driving belt.
As a further scheme of the invention: the support column is vertically provided with a track, and the sliding table is provided with a roller which is in rolling contact with the track.
As a further scheme of the invention: the air pipe is connected with a second pressure gauge.
As a further scheme of the invention: still include U type locating plate, it sets up on the base for fix a position aluminium liquid collecting tank.
As a further scheme of the invention: the openings at the two sides of the U-shaped locating plate are connected with an outer expansion plate.
As a further scheme of the invention: still including tightening up the subassembly, it is used for fixing aluminium liquid collecting tank, specifically includes:
the winding motor is fixed on the base through a bracket;
the winding drum is connected with the output shaft of the winding motor;
one end of the binding belt is wound on the winding drum, and the other end of the binding belt is detachably connected with the U-shaped locating plate.
As a further scheme of the invention: the base is provided with a groove, a plurality of rollers are rotatably arranged in the groove, and the highest point of each roller is flush with the upper end surface of the base.
As a further scheme of the invention: a slope is arranged on the base close to the opening side of the U-shaped locating plate.
The invention also provides a novel method for the true idling aluminum liquid, which is applied to the novel true idling aluminum liquid device and comprises the following steps:
s1, pushing an aluminum liquid collecting tank into a U-shaped locating plate;
s2, one end of the binding belt penetrates through the through groove and is fixedly connected with the U-shaped locating plate;
s3, the controller controls the lifting motor to rotate positively, drives the sliding table to descend along the supporting column and drives the gland to descend until the gland is in sealing connection with the tank opening of the aluminum liquid collecting tank;
s4, the controller controls the lifting motor to stop, controls the winding motor to rotate positively, drives the winding drum to rotate to tighten the binding belt, and fixes the aluminum liquid collecting tank;
s5, the controller controls the air pipe valve to be opened, and the aluminum liquid collection tank is vacuumized until the vacuum degree measured by the first pressure gauge reaches a set value;
s6, the controller controls the air pipe valve to be closed and the material pipe valve to be opened, and aluminum liquid is filled into the aluminum liquid collecting tank until the liquid level of the aluminum liquid measured by the liquid level probe reaches a set value, and filling is completed;
s7, the controller controls the lifting motor to rotate reversely, and the driving gland is separated from the aluminum liquid collecting tank; meanwhile, the controller controls the winding motor to rotate reversely, unwinds the binding belt, and releases the fixation of the aluminum liquid collecting tank.
The invention has the beneficial effects that:
1. the continuous automatic operation of gland, vacuumizing, filling aluminum liquid and separating the cover tank is realized through the controller, so that compared with the traditional open-type aluminum liquid transferring operation, the automatic degree is high, the processing efficiency is improved, the oxidation of the aluminum liquid is reduced, and the product quality is ensured;
2. the heat insulation layer is wrapped outside the aluminum liquid conveying pipe, so that the fire resistance and the heat insulation performance are good, the heat loss of the aluminum liquid can be reduced, and the aluminum liquid is prevented from being solidified;
3. a plurality of groups of liquid level probes are arranged in the gland, and the damage of the individual liquid level probes does not affect the normal operation of other probes, so that the normal operation of liquid level detection is ensured;
4. the gland and the air pipe are both provided with pressure gauges, so that the vacuum degree inside the collection tank is conveniently and intuitively monitored, the stability of the vacuum environment in the aluminum liquid transferring process is ensured, and meanwhile, the safety performance can be improved through remote observation.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of a gland in accordance with the present invention;
FIG. 3 is a perspective view of a support column of the present invention;
fig. 4 is a perspective view of a base in the present invention.
In the figure: 1. a base; 2. a support column; 3. a sliding table; 4. a driving wheel; 5. driven wheel; 6. a transmission belt; 7. a lifting motor; 8. a connecting block; 9. a track; 10. a roller; 11. a gland; 12. a material pipe; 13. a liquid level probe; 14. an air pipe; 15. a first pressure gauge; 16. a second pressure gauge; 17. a controller; 18. a U-shaped positioning plate; 19. an outer expansion plate; 20. a bracket; 21. a winding motor; 22. winding up a winding drum; 23. a strap; 24. a roller; 25. and (3) a slope.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1, the embodiment discloses a novel true idling aluminum liquid device, which comprises a base 1, a support column 2, a sliding table 3, a pressing cover 11, a controller 17, a U-shaped positioning plate 18, a lifting assembly, a tightening assembly and the like.
In this embodiment, the quantity of support column 2 is two sets of and symmetric distribution in base 1 both sides, and support column 2 is vertical to be fixed at base 1 up end, and slip table 3 both ends are provided with the sliding sleeve with support column 2 adaptation, and slip table 3 locates on the support column 2 of both sides through the sliding sleeve slip cap, and slip table 3 can follow the vertical lift slip of support column 2.
Referring to fig. 1 and 2, a pressing cover 11 is fixed on the sliding table 3, and the pressing cover 11 is in sealing fit with a tank opening of the aluminum liquid collecting tank, so long as the sealing of the tank opening of the aluminum liquid collecting tank can be ensured.
In this embodiment, referring to fig. 3, the lifting assembly is used to drive the sliding table 3 to move up and down along the support column 2 so as to drive the pressing cover 11 to connect and disconnect from the aluminum liquid collecting tank, and the specific structure of the lifting assembly is not limited, and the lifting assembly can be driven by a cylinder or by a rack-and-pinion structure, and in this embodiment, optionally, the lifting assembly includes a driving wheel 4, a driven wheel 5, a driving belt 6, a lifting motor 7 and a connecting block 8; the driving wheel 4 is rotatably arranged at the bottom of the support column 2, the driven wheel 5 is rotatably arranged at the top of the support column 2, and two ends of the driving belt 6 are respectively sleeved on the driving wheel 4 and the driven wheel 5; the lifting motor 7 is arranged on the base 1 and is used for driving the driving wheel 4 to rotate; the connecting block 8 is arranged on the sliding table 3, and the connecting block 8 is fixedly connected with the driving belt 6; specifically, the driving wheel 4 is driven to rotate by the lifting motor 7, so that the driving belt 6 is driven to move, and the sliding table 3 is driven to vertically lift along the supporting column 2 by the connecting block 8, so that the lifting of the pressing cover 11 is realized.
It should be noted that lifting components are arranged on the support columns 2 on two sides, so that the stress balance of two ends of the sliding table 3 is ensured, and the lifting motors 7 of the other two groups of lifting components are synchronous in action, namely synchronous start and stop of the lifting components, so that the movement synchronism of two sides of the sliding table 3 is ensured, and the situation that the movement of two ends of the sliding table 3 is asynchronous to cause locking is avoided.
Further, referring to fig. 3, in order to reduce the resistance in the lifting process of the sliding table 3, a track 9 is vertically arranged on the supporting column 2, a roller 10 is installed on the sliding table 3, and the roller 10 is in rolling contact with the track 9; when the lifting assembly drives the sliding table 3 to vertically move, the rollers 10 synchronously roll in the track 9, so that the movement resistance of the sliding table 3 is greatly reduced by utilizing rolling friction, and the load of the lifting motor 7 is reduced.
In this embodiment, referring to fig. 2, a material pipe 12 for conveying aluminum liquid and a gas pipe 14 for vacuumizing are arranged on a pressing cover 11, a material pipe valve is arranged in the material pipe 12, and a gas pipe valve is arranged in the gas pipe 14; after the gland 11 is in sealing connection with the aluminum liquid collection tank, vacuumizing the aluminum liquid collection tank through the air pipe 14, opening a material pipe valve after the internal vacuum degree reaches a set requirement, and injecting aluminum liquid into the aluminum liquid collection tank through the material pipe 12 in a vacuum environment; wherein the vacuum set point is selected based on practical experience.
It should be noted that, the thickness of the material pipe 12 is 10-15mm, the heat insulation layer is wrapped outside the pipe body, the heat insulation performance of the material pipe 12 is improved, the heat dissipation of the aluminum liquid in the material pipe is reduced as much as possible, and the aluminum liquid is prevented from being solidified.
In this embodiment, the gland 11 is further provided with a plurality of liquid level probes 13 for detecting the liquid level of the aluminum liquid in the aluminum liquid collecting tank, when the liquid level probe 13 detects that the liquid level of the aluminum liquid reaches the set requirement, the valve of the material pipe can be closed, and the filling of the aluminum liquid is stopped; the aluminum liquid level set value is selected according to practical experience, and can be set by referring to the specific capacity of the aluminum liquid collecting tank; the number of the liquid level probes 13 is not limited, in this embodiment, the number of the liquid level probes 13 is four and is circumferentially and uniformly distributed in the pressing cover 11, and the aluminum liquid level is detected by a plurality of liquid level probes 13, so that when one of the liquid level probes 13 is damaged, the other liquid level probes 13 can still continue to perform liquid level detection, thereby improving the fault tolerance of the whole device.
In addition, the gland 11 is connected with a first pressure gauge 15, the air pipe 14 is connected with a second pressure gauge 16, and the air pressure value in the air pipe 14 of the gland 11 can be intuitively observed through the first pressure gauge 15 and the second pressure gauge 16, so that whether the vacuum degree reaches the set requirement is judged.
In this embodiment, referring to fig. 4, a U-shaped positioning plate 18 is disposed on the base 1 and used for positioning the aluminum liquid collecting tank, pushing the aluminum liquid collecting tank into the U-shaped positioning plate 18, so that the outer wall of the aluminum liquid collecting tank just abuts against the U-shaped positioning plate 18, and tightening and fixing the aluminum liquid collecting tank by the tightening assembly, so as to prevent the aluminum liquid collecting tank from shaking or shifting to affect the normal operation of the aluminum liquid transfer.
The opening parts at two sides of the U-shaped positioning plate 18 are connected with the outer expansion plates 19, so that the opening of the U-shaped positioning plate 18 is larger, the aluminum liquid collecting tank is guided, and the aluminum liquid collecting tank can be pushed into the U-shaped positioning plate 18 smoothly.
Referring to fig. 4, the tightening assembly includes a winding motor 21, a winding drum 22, and a strap 23; the winding motor 21 is fixed on the base 1 through a bracket 20, and the winding cylinder 22 is connected with an output shaft of the winding motor 21; one end of the binding belt 23 is wound on the winding drum 22, the other end of the binding belt 23 is detachably connected with the U-shaped positioning plate 18, the specific connection mode is not limited, the binding belt can be fixed by screws, a clamping block can also be arranged at the tail end of the binding belt 23, and a clamping groove is correspondingly formed in the U-shaped positioning plate 18, so that the binding belt 23 and the U-shaped positioning plate 18 can be quickly dismounted; the U-shaped locating plate 18 is provided with a through groove for the binding belt 23 to pass through at one side close to the winding drum 22; after pushing the aluminum liquid collecting tank into the U-shaped positioning plate 18, one end of a binding belt 23 penetrates through the through groove and is fixedly connected with the opposite side of the U-shaped positioning plate 18, so that the aluminum liquid collecting tank is enclosed in a closed area between the binding belt 23 and the U-shaped positioning plate 18, a winding drum 22 is driven to rotate by a winding motor 21, the binding belt 23 is wound, and the aluminum liquid collecting tank is fixed in the U-shaped positioning plate 18 by the tightened binding belt 23.
Further, a groove is formed in the base 1, a plurality of rollers 24 are rotatably arranged in the groove, and the highest point of each roller 24 is flush with the upper end face of the base 1; when pushing the aluminum liquid collecting tank into the U-shaped positioning plate 18, the bottom of the aluminum liquid collecting tank rolls on the roller 24, so that the aluminum liquid collecting tank can be pushed more lightly and in a labor-saving manner.
Furthermore, a slope 25 is arranged on the base 1 near the opening side of the U-shaped positioning plate 18, and the slope 25 is used for connecting and transiting the ground and the base 1, so that the loading and unloading operation of the aluminum liquid collecting tank is facilitated.
In this embodiment, the controller 17 is mounted on the base 1 and is electrically connected to the lifting assembly, the tightening assembly, the pipe valve, the air pipe valve, the first pressure gauge 15 and the liquid level probe 13; the controller 17 is used for controlling the lifting motor 7 in the lifting assembly to run so as to drive the pressing cover 11 to descend until the pressing cover 11 is in sealing connection with the aluminum liquid collecting tank, the controller 17 controls the lifting assembly to stop, and the tightening assembly tightens and fixes the aluminum liquid collecting tank; the controller 17 controls the opening of the air pipe valve to vacuumize until the numerical value of the first pressure gauge 15 reaches a set value, controls the closing of the air pipe valve, and controls the opening of the material pipe valve to vacuumize and fill aluminum liquid until the liquid level probe 13 detects that the liquid level of the aluminum liquid reaches the set value, and the controller 17 controls the closing of the material pipe valve, so that the lifting assembly drives the gland 11 to be separated from the aluminum liquid collecting tank.
Example 2
The embodiment provides a novel method for vacuum aluminum liquid, which is applied to the novel vacuum aluminum liquid device in the embodiment 1, and comprises the following steps:
s1, pushing an aluminum liquid collecting tank into a U-shaped positioning plate 18;
s2, one end of a binding belt 23 penetrates through the through groove and is fixedly connected with the U-shaped positioning plate 18;
s3, the controller 17 controls the lifting motor 7 to rotate positively, drives the sliding table 3 to descend along the support column 2, and drives the pressing cover 11 to descend until the pressing cover 11 is in sealing connection with the tank opening of the aluminum liquid collecting tank;
s4, the controller 17 controls the lifting motor 7 to stop, controls the winding motor 21 to start, drives the winding drum 22 to rotate to tighten the binding belt 23, and fixes the aluminum liquid collecting tank;
s5, the controller 17 controls the opening of an air pipe valve, and vacuumizes the aluminum liquid collection tank until the vacuum degree measured by the first pressure gauge 15 reaches a set value;
s6, the controller 17 controls the air pipe valve to be closed and the material pipe valve to be opened, and aluminum liquid is filled into the aluminum liquid collecting tank until the aluminum liquid level measured by the liquid level probe 13 reaches a set value, and the filling is completed;
s7, the controller 17 controls the lifting motor 7 to reversely rotate, and the driving gland 11 is separated from the aluminum liquid collecting tank; meanwhile, the controller 17 controls the winding motor 21 to rotate reversely, unwinds the binding belt 23 and releases the fixation of the aluminum liquid collecting tank.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.
Claims (10)
1. Novel true idle molten aluminum device, characterized by comprising:
a base (1);
the support column (2) is vertically fixed on the base (1);
the sliding table (3) is sleeved on the supporting column (2) in a sliding way;
the lifting assembly is arranged on the support column (2) and used for driving the sliding table (3) to move up and down along the support column (2);
a pressing cover (11) which is fixed on the sliding table (3), wherein a material pipe (12) and a gas pipe (14) are arranged on the pressing cover (11); wherein a material pipe valve is arranged in the material pipe (12), and an air pipe valve is arranged in the air pipe (14);
the liquid level probes (13) are arranged in the pressing cover (11) in a number and are used for detecting the liquid level of the aluminum liquid;
a first pressure gauge (15) connected to the gland (11) for detecting the degree of vacuum; and
and the controller (17) is arranged on the base (1) and used for controlling the lifting assembly to operate, controlling the air pipe valve to open for vacuumizing, controlling the air pipe valve to close when the numerical value of the first pressure gauge (15) reaches a set value, controlling the material pipe valve to open for aluminum liquid vacuum filling, and controlling the material pipe valve to close when the liquid level probe (13) detects that the aluminum liquid level reaches the set value, wherein the lifting assembly drives the gland (11) to be separated from the aluminum liquid collecting tank.
2. The novel true idle molten aluminum device of claim 1, wherein the lifting assembly comprises:
the driving wheel (4) is rotatably arranged at the bottom of the supporting column (2);
the driven wheel (5) is rotatably arranged at the top of the support column (2);
the two ends of the driving belt (6) are respectively sleeved on the driving wheel (4) and the driven wheel (5);
the lifting motor (7) is arranged on the base (1) and is used for driving the driving wheel (4) to rotate; and
the connecting block (8) is arranged on the sliding table (3), and the connecting block (8) is fixedly connected with the driving belt (6).
3. The novel true idling molten aluminum device according to claim 2, wherein a rail (9) is vertically arranged on the supporting column (2), a roller (10) is arranged on the sliding table (3), and the roller (10) is in rolling contact with the rail (9).
4. A new type of true idling aluminium liquid device according to claim 1, characterized in that the air pipe (14) is connected with a second pressure gauge (16).
5. The novel true idling aluminum liquid device according to claim 1, further comprising a U-shaped positioning plate (18) arranged on the base (1) for positioning the aluminum liquid collecting tank.
6. The novel true idling aluminum liquid device according to claim 5, wherein the openings at two sides of the U-shaped positioning plate (18) are connected with an outer expansion plate (19).
7. The novel true idle aluminum liquid device of claim 5, further comprising a tightening assembly for securing the aluminum liquid collection tank, the tightening assembly comprising:
a winding motor (21) which is fixed on the base (1) through a bracket (20);
the winding drum (22) is connected with the output shaft of the winding motor (21); and
one end of the binding belt (23) is wound on the winding drum (22), and the other end of the binding belt is detachably connected with the U-shaped locating plate (18).
8. The novel true idling aluminum liquid device according to claim 5, wherein the base (1) is provided with a groove, a plurality of rollers (24) are rotatably arranged in the groove, and the highest point of the rollers (24) is flush with the upper end face of the base (1).
9. The novel true idling aluminum liquid device according to claim 8, wherein a slope (25) is arranged on the base (1) close to the opening side of the U-shaped locating plate (18).
10. The novel method for the true idling of the aluminum liquid is characterized by comprising the following steps of:
s1, pushing an aluminum liquid collecting tank into a U-shaped positioning plate (18);
s2, one end of a binding belt (23) penetrates through the through groove and is fixedly connected with the U-shaped positioning plate (18);
s3, a controller (17) controls the lifting motor (7) to rotate positively, drives the sliding table (3) to descend along the supporting column (2) and drives the pressing cover (11) to descend until the pressing cover (11) is in sealing connection with the tank opening of the aluminum liquid collecting tank;
s4, the controller (17) controls the lifting motor (7) to stop, controls the winding motor (21) to rotate positively, drives the winding drum (22) to rotate so as to tighten the binding belt (23), and fixes the aluminum liquid collecting tank;
s5, a controller (17) controls an air pipe valve to be opened, and vacuum is pumped into the aluminum liquid collecting tank until the vacuum degree measured by a first pressure gauge (15) reaches a set value;
s6, a controller (17) controls the air pipe valve to be closed and the material pipe valve to be opened, and aluminum liquid is filled into the aluminum liquid collecting tank until the liquid level of the aluminum liquid measured by the liquid level probe (13) reaches a set value, and filling is completed;
s7, a controller (17) controls the lifting motor (7) to reversely rotate, and the driving gland (11) is separated from the aluminum liquid collecting tank; meanwhile, the controller (17) controls the winding motor (21) to rotate reversely, unwinds the binding belt (23) and releases the fixation of the aluminum liquid collecting tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310157606.5A CN116062644A (en) | 2023-02-23 | 2023-02-23 | Novel true idling aluminum liquid device and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310157606.5A CN116062644A (en) | 2023-02-23 | 2023-02-23 | Novel true idling aluminum liquid device and method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116062644A true CN116062644A (en) | 2023-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310157606.5A Pending CN116062644A (en) | 2023-02-23 | 2023-02-23 | Novel true idling aluminum liquid device and method thereof |
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| CN (1) | CN116062644A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103143702A (en) * | 2013-03-27 | 2013-06-12 | 江西万泰铝业有限公司 | Vacuum aluminum sucking transfer system for casting |
| DE212020000055U1 (en) * | 2020-05-05 | 2020-06-04 | Pengchen New Material Technology Co., Ltd. | A freezing liquid delivery device for the 1,2,4,5-tetramethylbenzene crystallization kettle |
| CN212556396U (en) * | 2019-10-12 | 2021-02-19 | 孟敏 | Commodity circulation warehouse carrier that drops of preventing |
| CN212607464U (en) * | 2020-06-15 | 2021-02-26 | 荣智工企智能技术(昆山)有限公司 | Electric lifting electric roller conveyor |
| CN216158832U (en) * | 2021-09-11 | 2022-04-01 | 何澌熠 | Industrial gas safe transportation device |
-
2023
- 2023-02-23 CN CN202310157606.5A patent/CN116062644A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103143702A (en) * | 2013-03-27 | 2013-06-12 | 江西万泰铝业有限公司 | Vacuum aluminum sucking transfer system for casting |
| CN212556396U (en) * | 2019-10-12 | 2021-02-19 | 孟敏 | Commodity circulation warehouse carrier that drops of preventing |
| DE212020000055U1 (en) * | 2020-05-05 | 2020-06-04 | Pengchen New Material Technology Co., Ltd. | A freezing liquid delivery device for the 1,2,4,5-tetramethylbenzene crystallization kettle |
| CN212607464U (en) * | 2020-06-15 | 2021-02-26 | 荣智工企智能技术(昆山)有限公司 | Electric lifting electric roller conveyor |
| CN216158832U (en) * | 2021-09-11 | 2022-04-01 | 何澌熠 | Industrial gas safe transportation device |
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Application publication date: 20230505 |