CN205629353U - High aluminium liquid vacuum ladle device of security - Google Patents
High aluminium liquid vacuum ladle device of security Download PDFInfo
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- CN205629353U CN205629353U CN201620143769.3U CN201620143769U CN205629353U CN 205629353 U CN205629353 U CN 205629353U CN 201620143769 U CN201620143769 U CN 201620143769U CN 205629353 U CN205629353 U CN 205629353U
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Abstract
The utility model discloses a high aluminium liquid vacuum ladle device of security, include inclusion, the be built by contract body, ejector, thermocouple temperature inductor, inhale aluminum pipe, manhole and intake pipe, the inclusion still includes wrapper sheet, cylinder -packing, electrical heating assembly, the be built by contract body is equipped with be built by contract, be built by contract lining, strengthening rib, the ejector is used for taking out the inside gaseous internal gas pressure of two -maing ladle that reduces of aluminium liquid vacuum ladle, the thermocouple temperature inductor is used for measuring the temperature of the inside aluminium liquid of aluminium liquid vacuum ladle, it is used for transporting aluminium liquid to the aluminium liquid vacuum ladle in from the electrolysis trough to inhale the aluminum pipe, the manhole is used for the staff to get into that aluminium liquid vacuum ladle is inside to clear up or look over the inside condition, the intake pipe is used for increasing the inside air pressure that two -mans ladle to inside the aerifing of aluminium liquid vacuum ladle, this kind of high aluminium liquid vacuum ladle device of security, and the security is high, and the stable performance is reliable, and easy operation is convenient.
Description
Technical field
This utility model relates to a kind of aluminum liquid and two-mans ladle device, particularly relates to the aluminum liquid vacuum ladle device that a kind of safety is high.
Background technology
Vacuum ladle is a kind of turnover equipment that metallurgy industry is conventional, the relatively large sealing container made with iron and steel inner lining of casing refractory material, negative pressure generating device by carrying on it makes to two-man ladle the certain vacuum of interior generation, the metals such as the liquid aluminium smelted, magnesium are extracted out in electrolysis bath and to be transported to other local.Smelting iron and steel industry is used mostly opening and two-mans ladle, and vacuum ladle is applied in the non-ferrous metal metallurgy industry such as aluminum, magnesium more, their difference is that vacuum ladle has clad and can produce that vacuum is convenient to be drawn the liquid metal of lower to come up, have absorption and transport function concurrently, and opening is two-mand ladle only transport function.Vacuum ladle only produces the least negative pressure when drawing liquid metal, is all atmospheric pressure state within most times, therefore it and be not belonging to the category of pressure vessel.
Aluminium casting is widely used in automobile, aviation and dynamic power machine, enterprise is in order to improve production efficiency, the mode of widely used aluminum Spinal Cord Oedema bag transports raw material, save the time of melting aluminum, the cost of raw material reduced, in use, before and after the suction inlet of current vacuum ladle and pouring spout are respectively in inclusion, when carrying out sucking and pouring out action, it is required to use lifting appliance to sling vacuum ladle be allowed to the certain angle that verts, and slowly adjusting angle with liquid level in bag, the mode of verting of vacuum ladle is divided into manually verts and electric tilting two kinds.Electronic two-maing ladle is to add motor deceleration device in manual basis, greatly reduce labor intensity during operation, due to shipment is all high temperature fluent metal, inclusion skin temperature is higher, occur the risk scalding staff, additionally have during the vacuum ladle of arm is placed in transport vehicle before shipping and in transit, arm must be pinned, when preventing it from lifting, arm rotates and falls, vacuum ladle centre-of gravity shift and cause the danger that inclusion tumbles, additionally when the operation of falling aluminum, vacuum ladle verts certain angle, when aluminium flowing-out mouth goes out aluminum, aluminum liquid has the risk of spilling, for these problems, it is necessary to develop the aluminum liquid vacuum ladle device that a kind of safety is high.
Utility model content
Technical problem to be solved in the utility model is: the conventional aluminium liquid mode that employing is verted when the liquid of falling aluminum of two-maing ladle goes out aluminum, damaging and causing the generation of accident occur in arm load-bearing great Yi, and aluminum liquid is high temperature fluent metal, aluminum liquid hull-skin temperature of two-maing ladle is high, there are the risk scalding staff, poor stability.
nullFor solving above-mentioned technical problem，The technical solution of the utility model is: the aluminum liquid vacuum ladle device that a kind of safety is high，Including inclusion、Clad body、Injector、Electric thermo-couple temperature induction apparatus、Inhale aluminum pipe、Manhole and air inlet pipe，Described inclusion also includes wrapper sheet、Cylinder-packing、Electric heating assembly，Described clad body is provided with clad、Clad serves as a contrast，Described injector is positioned at clad body upper end，Described injector reduces, for extracting the gas within aluminum liquid vacuum ladle out, internal gas pressure of two-maing ladle，Described injector lower end suction inlet is provided with valve，Described electric thermo-couple temperature induction apparatus is positioned at clad body upper end，Described electric thermo-couple temperature induction apparatus is for measuring the temperature of the internal aluminum liquid of aluminum liquid vacuum ladle，Described electric thermo-couple temperature induction apparatus also has clock and warning function，Described suction aluminum pipe runs through clad body，Described suction aluminum pipe is for being transported to aluminum liquid in aluminum liquid vacuum ladle from electrolysis bath，It is provided with sealing device between described suction aluminum pipe and clad body，Described suction aluminum pipe is additionally operable to transport out in aluminum liquid vacuum packet by aluminum liquid be used for pouring into a mould simultaneously，Described manhole enters for staff and carries out clearing up or checking inner case inside aluminum liquid vacuum ladle，Described air inlet pipe is for increasing, to aluminum liquid vacuum ladle inner inflatable, internal air pressure of two-maing ladle.
Compared with prior art, the aluminum liquid vacuum ladle device that this safety is high, safety is high, stable and reliable for performance, simple to operation, the skin plating arranged outside it and reinforcing plate thereof considerably increase the intensity of inclusion, sealing problem between itself and the clad body that effectively prevent inclusion stress deformation and cause, effectively prevent the temperature height of interior wrapper sheet from injuring staff simultaneously, next temperature sensing apparatus being arranged at clad body upper surface has clock and warning function, effectively prevent temperature of aluminum liquid too low and affect production, additionally the aluminum pipe of inhaling of vacuum ladle is also aluminium flowing-out mouth for the suction inlet of aluminum liquid simultaneously, simple in construction, low cost.
This utility model further improves as follows:
Further, described wrapper sheet also includes interior wrapper sheet, skin plating, sets and reinforcing plate between the two and the square tube of bottom, described reinforcing plate is distributed in outside interior wrapper sheet, described skin plating is provided with the hook being distributed in about, described skin plating wrapper sheet in the intensity increasing wrapper sheet and isolation scalds staff with high temperature-proof, the square tube of described bottom is for the fork inlet port of forklift transport, wrapper sheet upper end is provided with flange, described flange upper surface is provided with annular groove for placing sealing ring, and the setting of described skin plating considerably increases the intensity of inclusion.
Further, described cylinder-packing is covered in wrapper sheet inner surface and forms the cavity volume of a upper end open, and described cylinder-packing uses High-Alumina refractory casting material, and the mode that described cylinder-packing uses castable integrated poured is conducive to extending the service life of inclusion.
Further, described electric heating assembly is positioned at the bottom of cylinder-packing cavity volume, described electric heating assembly is used for preventing temperature of aluminum liquid to decline too fast and impact poured into a mould, described electric heating assembly electrified cable runs through clad body, being provided with sealing device between described cable and clad wire hole, described electric heating assembly eliminates and need to carry out owing to temperature of aluminum liquid is low melting down heating or opening the operation that clad body carries out heating.
Further, described clad upper surface is provided with some reinforcements, described clad lower surface is additionally provided with flange, described flange is provided with an annular groove, described annular groove is corresponding with the annular groove on inclusion, described annular groove is embedded in sealing ring, and the embedding of described sealing ring is designed to effectively strengthen the sealing of clad.
Further, the time clock feature of described electric thermo-couple temperature induction apparatus is used for recording the resting period of interior aluminum liquid of two-maing ladle, the warning function of described electric thermo-couple temperature induction apparatus warning reminding when the cooling of aluminum liquid is too fast or temperature is too low.
Further, described suction aluminum pipe includes two swan necks and several straight tubes varied in size, and described suction aluminum pipe lateral surface is also provided with heat-insulation layer, and described heat-insulation layer is used for avoiding being positioned at the suction aluminum pipe aluminum liquid too fast solidification of cooling in outside of two-maing ladle and blocking suction aluminum pipe.
Further, described air inlet pipe runs through clad body, described air inlet pipe upper end is provided with valve, it is provided with sealing device between described air inlet pipe and clad, described air inlet pipe lower end is L-shaped, and described air inlet pipe utilizes external and internal pressure difference that aluminum liquid reaches in two-maing ladle the function of aluminum water by inhaling aluminum pipe extrusion for being passed through gases at high pressure in two-maing ladle.
Accompanying drawing explanation
Fig. 1 illustrates this utility model front view
Fig. 2 illustrates this utility model top view
Fig. 3 illustrates this utility model clad flange front view
Inclusion 1, clad body 2, injector 3, electric thermo-couple temperature induction apparatus 4, suction aluminum pipe 5, manhole 6, air inlet pipe 7, wrapper sheet 11, cylinder-packing 12, electric heating assembly 13, clad 21, clad lining 22, reinforcement 211, interior wrapper sheet 111, skin plating 112, reinforcing plate 113, hook 1121, square tube 114, flange 115, sealing ring 116, first annular groove 1151, flange the 212, second annular groove 213, swan neck 51, straight tube 52, heat-insulation layer 53.
Detailed description of the invention
nullAs shown in the figure，The aluminum liquid vacuum ladle device that a kind of safety is high，Including inclusion 1、Clad body 2、Injector 3、Electric thermo-couple temperature induction apparatus 4、Inhale aluminum pipe 5、Manhole 6 and air inlet pipe 7，Described inclusion 1 also includes wrapper sheet 11、Cylinder-packing 12、Electric heating assembly 13，Described inclusion 1 is connected by the screwed hole screw thread being distributed on its flange with clad body 2，Described clad body 2 is provided with clad 21、Clad lining 22，Described injector 3 is positioned at clad body 2 upper end，Described injector 3 lower end suction inlet is provided with valve，Described injector 3 reduces, for extracting the gas within aluminum liquid vacuum ladle out, internal gas pressure of two-maing ladle，Described electric thermo-couple temperature induction apparatus 4 is positioned at clad body 2 upper end，Described electric thermo-couple temperature induction apparatus 4 is for measuring the temperature of the internal aluminum liquid of aluminum liquid vacuum ladle，Described electric thermo-couple temperature induction apparatus 4 also has clock and warning function，Described suction aluminum pipe 5 runs through clad body 2，Described suction aluminum pipe 5 is for being transported to aluminum liquid in aluminum liquid vacuum ladle from electrolysis bath，It is provided with sealing device between described suction aluminum pipe 5 and clad body 2，Described suction aluminum pipe 5 is additionally operable to transport out in aluminum liquid vacuum packet by aluminum liquid be used for pouring into a mould simultaneously，Described manhole 6 enters for staff and carries out clearing up or checking inner case inside aluminum liquid vacuum ladle，Described air inlet pipe 7 is for increasing, to aluminum liquid vacuum ladle inner inflatable, internal air pressure of two-maing ladle.
Described wrapper sheet 11 also includes interior wrapper sheet 111, skin plating 112, if with reinforcing plate 113 between the two and the square tube 114 of bottom, described reinforcing plate 113 is distributed in outside interior wrapper sheet 111, described skin plating 112 is provided with the hook 1121 being distributed in about, described skin plating 112 wrapper sheet 111 in the intensity strengthening wrapper sheet 11 and isolation scalds staff with high temperature-proof, the square tube 114 of described bottom is for the fork inlet port of forklift transport, wrapper sheet 11 upper end is provided with flange 115, described flange 115 upper surface is provided with first annular groove 1151 for placing sealing ring 116, the setting of described skin plating 112 considerably increases the intensity of inclusion 1.
Described cylinder-packing 12 is covered in interior wrapper sheet 111 inner surface and forms the cavity volume of a upper end open, and the mode that described cylinder-packing 12 uses High-Alumina refractory casting material, described cylinder-packing 12 to use castable integrated poured is conducive to extending the service life of inclusion.
Described electric heating assembly 13 is positioned at the bottom of cylinder-packing 12 cavity volume, described electric heating assembly 13 is used for preventing temperature of aluminum liquid to decline too fast and affect cast, the electrified cable of described electric heating assembly 13 runs through clad body 2, being provided with sealing device between cable and clad 21 wire hole, described electric heating assembly 13 eliminates and need to carry out owing to temperature of aluminum liquid is low melting down heating or opening the operation that clad body 2 carries out heating.
Described clad 21 upper surface is provided with some reinforcements 211, described clad 21 lower surface is additionally provided with flange 212, described flange 212 is provided with the second annular groove 213, described second annular groove 213 is corresponding with the first annular groove 1151 of inclusion 1 upper end, described first annular groove 1151 and the second annular groove 213 are embedded in sealing ring 116, the quantity of described sealing ring 116 is 4, and the embedding of described sealing ring 116 is designed to effectively strengthen the sealing of clad body 2.
The time clock feature of described electric thermo-couple temperature induction apparatus 4 is for recording the resting period of interior aluminum liquid of two-maing ladle, the warning function of described electric thermo-couple temperature induction apparatus 4 warning reminding when the cooling of aluminum liquid is too fast or temperature is too low, the arrangement beneficially two-mand ladle in production management process uses.
Described suction aluminum pipe 5 includes two swan necks 51 and three straight tubes varied in size 52, described suction aluminum pipe lateral surface is additionally provided with heat-insulation layer 53, described heat-insulation layer 53 is used for avoiding being positioned at the suction aluminum pipe 5 aluminum liquid too fast solidification of cooling in outside of two-maing ladle and blocking suction aluminum pipe 5, is provided with sealing device between described suction aluminum pipe 5 and clad body 2.
Described air inlet pipe 7 runs through clad body 2, described air inlet pipe 7 upper end is provided with valve 71, it is provided with sealing device between described air inlet pipe 7 and clad body 2, described air inlet pipe 7 lower end is L-shaped, and described air inlet pipe 7 is for being passed through gases at high pressure and utilizing external and internal pressure difference that aluminum liquid reaches by inhaling aluminum pipe 5 extrusion in two-maing ladle the function of aluminum water in two-maing ladle.
nullDuring work，Locking inclusion and clad body screw，Close manhole、Air inlet pipe valve，Open injector valve，Aluminum pipe will be inhaled insert in electrolysis bath，Open injector to be extracted out by gas in vacuum ladle，Acted on by atmospheric pressure difference，Aluminum liquid is inhaled aluminum pipe from electrolysis bath and is sucked in vacuum ladle，Reach to inhale the purpose of aluminum，When vacuum ladle is transported to produce，Have only to close injector valve，Open air inlet pipe valve，And it is filled with gases at high pressure by air inlet pipe，Poor by the inner and outer air pressure of vacuum ladle，Aluminum liquid is forced out by suction aluminum pipe in vacuum ladle and two-mans ladle，Can control the speed of aluminum by controlling air inflow when going out aluminum，This vacuum ladle does pitch motion without two-maing ladle lifting when can complete out aluminum operation，Safety is high and stable and reliable for performance，Go out aluminum flux and control simple and convenient，And eliminate out aluminum pipe and risk that welding is brought，The setting of skin plating simultaneously has been greatly reinforced the intensity of inclusion，The problem of poor sealing between inclusion and clad can be prevented effectively from.
This utility model is not limited to above-mentioned specific embodiment, and those of ordinary skill in the art is from above-mentioned design, and without performing creative labour, all conversion made, within all falling within protection domain of the present utility model.
Claims (8)
- null1. the aluminum liquid vacuum ladle device that a safety is high，It is characterized in that，Including inclusion、Clad body、Injector、Electric thermo-couple temperature induction apparatus、Inhale aluminum pipe、Manhole and air inlet pipe，Described inclusion also includes wrapper sheet、Cylinder-packing、Electric heating assembly，Described clad body is provided with clad、Clad serves as a contrast，Described injector is positioned at clad body upper end，Described injector reduces, for extracting the gas within aluminum liquid vacuum ladle out, internal gas pressure of two-maing ladle，Described injector lower end suction inlet is provided with valve，Described electric thermo-couple temperature induction apparatus is positioned at clad body upper end，Described electric thermo-couple temperature induction apparatus is for measuring the temperature of the internal aluminum liquid of aluminum liquid vacuum ladle，Described electric thermo-couple temperature induction apparatus also has clock and warning function，Described suction aluminum pipe runs through clad body，Described suction aluminum pipe is for being transported to aluminum liquid in aluminum liquid vacuum ladle from electrolysis bath，It is provided with sealing device between described suction aluminum pipe and clad body，Described suction aluminum pipe is additionally operable to transport out in aluminum liquid vacuum packet by aluminum liquid be used for pouring into a mould simultaneously，Described manhole enters for staff and carries out clearing up or checking inner case inside aluminum liquid vacuum ladle，Described air inlet pipe is for increasing, to aluminum liquid vacuum ladle inner inflatable, internal air pressure of two-maing ladle.
- The aluminum liquid vacuum ladle device that a kind of safety the most as claimed in claim 1 is high, it is characterized in that, described wrapper sheet also includes interior wrapper sheet, skin plating, if with reinforcing plate between the two and the square tube of bottom, described reinforcing plate is distributed in outside interior wrapper sheet, described skin plating is provided with the hook being distributed in about, described skin plating wrapper sheet in the intensity increasing wrapper sheet and isolation scalds staff with high temperature-proof, the square tube of described bottom is for the fork inlet port of forklift transport, wrapper sheet upper end is provided with flange, described flange upper surface is provided with annular groove for placing sealing ring, the setting of described skin plating considerably increases the intensity of inclusion.
- The aluminum liquid vacuum ladle device that a kind of safety the most as claimed in claim 1 is high, it is characterized in that, described cylinder-packing is covered in wrapper sheet inner surface and forms the cavity volume of a upper end open, described cylinder-packing uses High-Alumina refractory casting material, and the mode that described cylinder-packing uses castable integrated poured is conducive to extending the service life of inclusion.
- The aluminum liquid vacuum ladle device that a kind of safety the most as claimed in claim 1 is high, it is characterized in that, described electric heating assembly is positioned at the bottom of cylinder-packing cavity volume, described electric heating assembly is used for preventing temperature of aluminum liquid to decline too fast and impact poured into a mould, described electric heating assembly electrified cable runs through clad body, being provided with sealing device between described cable and clad wire hole, described electric heating assembly eliminates and need to carry out owing to temperature of aluminum liquid is low melting down heating or opening the operation that clad body carries out heating.
- The aluminum liquid vacuum ladle device that a kind of safety the most as claimed in claim 1 is high, it is characterized in that, described clad upper surface is provided with some reinforcements, described clad lower surface is additionally provided with flange, described flange is provided with an annular groove, described annular groove is corresponding with the annular groove on inclusion, and described annular groove is embedded in sealing ring, and the embedding of described sealing ring is designed to effectively strengthen the sealing of clad.
- The aluminum liquid vacuum ladle device that a kind of safety the most as claimed in claim 1 is high, it is characterized in that, the time clock feature of described electric thermo-couple temperature induction apparatus is used for recording the resting period of interior aluminum liquid of two-maing ladle, the warning function of described electric thermo-couple temperature induction apparatus warning reminding when the cooling of aluminum liquid is too fast or temperature is too low.
- The aluminum liquid vacuum ladle device that a kind of safety the most as claimed in claim 1 is high, it is characterized in that, described suction aluminum pipe includes two swan necks and several straight tubes varied in size, described suction aluminum pipe lateral surface is also provided with heat-insulation layer, and described heat-insulation layer is used for avoiding being positioned at the suction aluminum pipe aluminum liquid too fast solidification of cooling in outside of two-maing ladle and blocking suction aluminum pipe.
- The aluminum liquid vacuum ladle device that a kind of safety the most as claimed in claim 1 is high, it is characterized in that, described air inlet pipe runs through clad body, described air inlet pipe upper end is provided with valve, it is provided with sealing device between described air inlet pipe and clad, described air inlet pipe lower end is L-shaped, and described air inlet pipe utilizes external and internal pressure difference that aluminum liquid reaches in two-maing ladle the function of aluminum water by inhaling aluminum pipe extrusion for being passed through gases at high pressure in two-maing ladle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620143769.3U CN205629353U (en) | 2016-02-26 | 2016-02-26 | High aluminium liquid vacuum ladle device of security |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620143769.3U CN205629353U (en) | 2016-02-26 | 2016-02-26 | High aluminium liquid vacuum ladle device of security |
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| CN205629353U true CN205629353U (en) | 2016-10-12 |
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| CN201620143769.3U Active CN205629353U (en) | 2016-02-26 | 2016-02-26 | High aluminium liquid vacuum ladle device of security |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105562666A (en) * | 2016-02-26 | 2016-05-11 | 苏州金澄精密铸造有限公司 | Molten aluminum vacuum ladle device with high safety |
| CN107541750A (en) * | 2017-09-29 | 2018-01-05 | 中南大学 | A kind of portable automatic aluminum discharging platform bag apparatus |
| CN107914002A (en) * | 2017-11-27 | 2018-04-17 | 山西八达镁业有限公司 | A kind of equipment that refining slag is removed during magnesium alloy smelting |
| CN111979564A (en) * | 2020-09-01 | 2020-11-24 | 包头市金为达稀土材料有限公司 | Constant-temperature table bag for vacuum suction injection of liquid rare earth metal |
-
2016
- 2016-02-26 CN CN201620143769.3U patent/CN205629353U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105562666A (en) * | 2016-02-26 | 2016-05-11 | 苏州金澄精密铸造有限公司 | Molten aluminum vacuum ladle device with high safety |
| CN107541750A (en) * | 2017-09-29 | 2018-01-05 | 中南大学 | A kind of portable automatic aluminum discharging platform bag apparatus |
| CN107541750B (en) * | 2017-09-29 | 2019-03-01 | 中南大学 | A kind of movable type automatic aluminum discharging platform bag apparatus |
| CN107914002A (en) * | 2017-11-27 | 2018-04-17 | 山西八达镁业有限公司 | A kind of equipment that refining slag is removed during magnesium alloy smelting |
| CN111979564A (en) * | 2020-09-01 | 2020-11-24 | 包头市金为达稀土材料有限公司 | Constant-temperature table bag for vacuum suction injection of liquid rare earth metal |
| CN111979564B (en) * | 2020-09-01 | 2022-12-06 | 包头市金为达稀土材料有限公司 | Constant-temperature table bag for vacuum suction injection of liquid rare earth metal |
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