CN103143498B - A kind of substandard products screening plant of spherical granular food - Google Patents
A kind of substandard products screening plant of spherical granular food Download PDFInfo
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- CN103143498B CN103143498B CN201310058281.1A CN201310058281A CN103143498B CN 103143498 B CN103143498 B CN 103143498B CN 201310058281 A CN201310058281 A CN 201310058281A CN 103143498 B CN103143498 B CN 103143498B
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- 238000012216 screening Methods 0.000 title claims abstract description 25
- 235000013305 food Nutrition 0.000 title claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 210000000078 claw Anatomy 0.000 claims description 14
- 239000000463 material Substances 0.000 abstract description 27
- 230000002950 deficient Effects 0.000 abstract description 15
- 230000001105 regulatory effect Effects 0.000 description 5
- 235000009508 confectionery Nutrition 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
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Abstract
本发明涉及一种球形粒状食品的次品筛选装置，包括设于机架上的电机，与所述电机相连的传动轴，其特征在于：还包括套设于所述传动轴上且可随所述传动轴转动的转盘，设于所述转盘上方的进料组件和设于所述转盘下方的出料组件；所述转盘上设有多个圆形筛孔，所述进料组件包括出口对着所述转盘的漏斗状进料筒，所述出料组件包括收集桶。本发明的次品筛选装置，通过转盘的旋转，使其中的粒状食品物料个体滚动，小于筛孔规格的物料个体通过筛孔分离，达到筛选次品的目的。本装置筛选自动化、标准化、大批量、高效率。通过加设调节板，可以改变筛孔的大小，只需一台装置即可筛出过大、过小两类次品，得到符合标准的产品，节省空间、降低成本。
The invention relates to a defective screening device for spherical granular food, which comprises a motor arranged on a frame, and a transmission shaft connected with the motor, and is characterized in that it also includes The turntable rotated by the transmission shaft, the feed assembly arranged above the turntable and the discharge assembly arranged below the turntable; the turntable is provided with a plurality of circular sieve holes, and the feed assembly includes a pair of outlets The funnel-shaped feed cylinder of the turntable, the discharge assembly includes a collection bucket. The defective product screening device of the present invention, through the rotation of the turntable, the individual granular food materials therein are rolled, and the individual materials smaller than the sieve size are separated through the sieve holes, so as to achieve the purpose of screening defective products. The device has automatic screening, standardization, large batch and high efficiency. By adding an adjusting plate, the size of the sieve hole can be changed, and only one device can screen out two types of defective products that are too large and too small, and obtain products that meet the standards, saving space and reducing costs.
Description
技术领域 technical field
本发明涉及一种筛选装置，尤其涉及一种粒状食品的筛选装置。 The invention relates to a screening device, in particular to a screening device for granular food.
背景技术 Background technique
生产粒状食品，例如糖果、巧克力豆，对于成品的规格有一定的标准要求，形状与标准不符，过大或过小都会成为次品。例如制作糖果时，注模的糖浆量过少，造成糖果粒残缺；或者成型的糖果粒带有毛边，不符合外观要求。由于粒状食品的体积小，批量大，采用人工拣选的方法，不易实现标准化测量，存在浪费人力资源，工作效率低的缺点。 The production of granular food, such as candy and chocolate beans, has certain standard requirements for the specifications of the finished product. If the shape does not meet the standard, if it is too large or too small, it will become a defective product. For example, when making candy, the amount of syrup injected into the mold is too small, resulting in incomplete candy grains; or the molded candy grains have rough edges, which do not meet the appearance requirements. Due to the small size and large batch size of granular food, it is difficult to achieve standardized measurement by manual picking, which has the disadvantages of wasting human resources and low work efficiency.
发明内容 Contents of the invention
本发明克服了现有技术的不足，提供一种结构简单，筛选标准化、大批量、高效率，一台装置可以设定两种筛选标准，尤其适合球形粒状食品的次品筛选装置。 The invention overcomes the deficiencies of the prior art and provides a defective product screening device with simple structure, standardized screening, large batch and high efficiency, and one device can set two screening standards, and is especially suitable for spherical granular food.
为达到上述目的，本发明采用的技术方案为：一种球形粒状食品的次品筛选装置，包括设于机架上的电机，与所述电机相连的传动轴，其特征在于：还包括套设于所述传动轴上且可随所述传动轴转动的转盘，设于所述转盘上方的进料组件和设于所述转盘下方的出料组件；所述转盘上设有多个圆形筛孔，所述进料组件包括出口对着所述转盘的漏斗状进料筒，所述出料组件包括收集桶。 In order to achieve the above object, the technical solution adopted by the present invention is: a defective screening device for spherical granular food, comprising a motor mounted on the frame, and a drive shaft connected to the motor, characterized in that: it also includes a set A turntable on the transmission shaft and rotatable with the transmission shaft, a feed assembly arranged above the turntable and a discharge assembly arranged below the turntable; multiple circular screens are arranged on the turntable hole, the feed assembly includes a funnel-shaped feed cylinder with an outlet facing the turntable, and the discharge assembly includes a collection barrel.
优选的，所述转盘的下端设有可转动的套设于所述传动轴的调节片，所述转盘和调节片通过固定件可拆卸的相连；所述调节片上设有位置与所述筛孔一一对应的圆形调节孔，所述调节孔的直径小于所述筛孔的直径。 Preferably, the lower end of the turntable is provided with a rotatable adjustment piece sleeved on the transmission shaft, and the turntable and the adjustment piece are detachably connected through a fixing piece; One-to-one correspondence with circular adjustment holes, the diameter of the adjustment holes is smaller than the diameter of the sieve holes.
优选的，所述转盘上各筛孔呈放射状周向均匀分布，转盘上各设有所述筛孔的周向位置分别至少设有两个沿径向排列的所述筛孔。 Preferably, the sieve holes on the turntable are evenly distributed radially in the circumferential direction, and at least two sieve holes arranged in the radial direction are respectively provided at the circumferential positions of the turntable where the sieve holes are arranged.
优选的，所述调节片包括多个放射状周向均匀分布的爪部，所述调节孔设于所述爪部，所述爪部的宽度小于等于转盘上周向相邻两排筛孔间的最小距离。 Preferably, the adjusting sheet includes a plurality of claws evenly distributed radially in the circumferential direction, the adjusting holes are set on the claws, and the width of the claws is less than or equal to the minimum distance between two adjacent rows of sieve holes in the upper direction of the turntable .
优选的，所述出料组件还包括固定于所述机架并套设在所述传动轴上的固定盘，所述固定盘上设有落料孔。 Preferably, the discharge assembly further includes a fixed plate fixed to the frame and sheathed on the transmission shaft, and the fixed plate is provided with a material drop hole.
优选的，所述调节片面向所述固定盘的一侧设有垂直的导向板。 Preferably, a vertical guide plate is provided on the side of the adjusting piece facing the fixed plate.
优选的，所述筛孔沿径向到转盘外缘的距离小于到转盘中心的距离。 Preferably, the distance from the sieve holes to the outer edge of the turntable in the radial direction is smaller than the distance to the center of the turntable.
本发明解决了背景技术中存在的缺陷，本发明一种球形粒状食品的次品筛选装置，通过转盘的旋转，使其中的粒状食品物料个体滚动，小于筛孔规格的物料个体通过筛孔分离，达到筛选次品的目的。本装置筛选自动化、标准化、大批量、高效率。通过加设调节板，可以改变筛孔的大小，设定不同的筛选标准，只需一台装置即可筛出过大、过小两类次品，得到符合标准的产品，节省空间、降低成本。 The present invention solves the defects in the background technology. The present invention is a defective product screening device for spherical granular food. Through the rotation of the turntable, the individual granular food materials therein are rolled, and the individual materials smaller than the sieve hole specifications are separated through the sieve holes. To achieve the purpose of screening defective products. The device has automatic screening, standardization, large batch and high efficiency. By adding an adjustment plate, the size of the sieve holes can be changed, and different screening standards can be set. Only one device can screen out two types of defective products that are too large and too small, and obtain products that meet the standards, saving space and reducing costs. .
附图说明 Description of drawings
下面结合附图和实施例对本发明进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明优选实施例的结构示意图； Fig. 1 is the structural representation of preferred embodiment of the present invention;
图2是图1中转盘的俯视图； Fig. 2 is a top view of the turntable in Fig. 1;
图3是图1中调节片的俯视图； Fig. 3 is a top view of the adjusting piece in Fig. 1;
图4是本发明中调节孔对齐筛孔时，转盘和调节片的位置关系图； Fig. 4 is a positional relationship diagram of the turntable and the regulating piece when the regulating hole is aligned with the sieve hole in the present invention;
图5是本发明中调节孔未对齐筛孔时，转盘和调节片的位置关系图； Fig. 5 is a positional diagram of the turntable and the regulating piece when the regulating hole is not aligned with the screen hole in the present invention;
图中：2、机架，4、电机，6、传动轴，8、转盘，12、筛孔，14、挡壁，16、调节片，18、主体，22、爪部，24、调节孔，26、固定孔，28、固定孔，32、固定孔，34、螺栓，36、螺母，38、进料筒，42、固定盘，44、导料管，46、收集桶，48、落料孔，52、挡壁，54、导向板，α、圆心角，β、圆心角，a、角平分线。 Among the figure: 2, frame, 4, motor, 6, transmission shaft, 8, turntable, 12, sieve hole, 14, retaining wall, 16, adjusting plate, 18, main body, 22, claw, 24, adjusting hole, 26, fixing hole, 28, fixing hole, 32, fixing hole, 34, bolt, 36, nut, 38, feeding cylinder, 42, fixing plate, 44, material guiding pipe, 46, collecting bucket, 48, feeding hole , 52, retaining wall, 54, guide plate, α, central angle, β, central angle, a, angle bisector.
具体实施方式 detailed description
现在结合附图和实施例对本发明作进一步详细的说明，这些附图均为简化的示意图，仅以示意方式说明本发明的基本结构，因此其仅显示与本发明有关的构成。 The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These accompanying drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so it only shows the configuration related to the present invention.
如图1-5所示，一种球形粒状食品的次品筛选装置，包括设于机架2上的电机4，与电机4相连的传动轴6，还包括套设于传动轴6上且可随传动轴6转动的转盘8，设于转盘8上方的进料组件和设于转盘8下方的出料组件。 As shown in Figures 1-5, a defective screening device for spherical granular food includes a motor 4 mounted on a frame 2, a transmission shaft 6 connected to the motor 4, and a transmission shaft 6 that is sleeved on the transmission shaft 6 and can The turntable 8 that rotates with the transmission shaft 6, the feeding assembly arranged above the turntable 8 and the discharge assembly arranged below the turntable 8.
转盘8为圆形盘体，上设二十四个相同大小的圆形筛孔12，各筛孔12呈放射状周向均匀分布。转盘8上各设有筛孔12的周向位置分别共设有三个沿径向排成一排的筛孔12，整个转盘8上共八排，每两排之间间隔22.5°的圆心角α。转盘8的整个外缘设有连续的直立挡壁14，可防止容置在内部的球形粒状物料个体（以下简称物料个体）因离心力的作用飞出。同时，因离心力会使物料个体集中靠近转盘8外缘分布，设计各筛孔12沿所在径向到转盘8外缘的距离小于到转盘8中心的距离，能够更好的对应物料个体的位置，加快小直径物料个体运动到筛孔12处从筛孔12分离的速度，提高效率。 The turntable 8 is a circular disc body, on which there are twenty-four circular screen holes 12 of the same size, and each screen hole 12 is evenly distributed radially in the circumferential direction. There are three sieve holes 12 arranged in a row in the radial direction on the circumferential positions of the turntable 8. There are eight rows on the turntable 8, and the center angle α between each two rows is 22.5°. . The entire outer edge of the turntable 8 is provided with a continuous upright retaining wall 14, which can prevent the individual spherical granular materials contained inside (hereinafter referred to as individual materials) from flying out due to centrifugal force. At the same time, due to the centrifugal force, the individual materials will be concentrated close to the outer edge of the turntable 8, and the distance from each sieve hole 12 to the outer edge of the turntable 8 along the radial direction is designed to be smaller than the distance to the center of the turntable 8, which can better correspond to the position of the individual materials. Speed up the individual movement of small-diameter materials to the sieve hole 12 and separate them from the sieve hole 12 to improve efficiency.
转盘8的下端设有可转动的套设于传动轴6的调节片16，转盘8和调节片16通过固定件可拆卸的相连。调节片16包括圆盘状主体18和设于主体18周围呈放射状均匀分布的八个爪部22，调节片16上设有位置与转盘8上筛孔12一一对应的大小相同的圆形调节孔24，调节孔24具体设于爪部22，即相邻两爪部22间间隔22.5°的圆心角β，各爪部22上设有三个调节孔24。调节孔24的直径小于筛孔12的直径。爪部22的宽度小于等于转盘8上周向相邻两排筛孔12间的最小距离，使得调节片16相对于转盘8转动时，各爪部22可以位于对应的相邻两排筛孔12之间，避免遮挡筛孔12。 The lower end of the turntable 8 is provided with a rotatable adjusting piece 16 sheathed on the transmission shaft 6, and the turntable 8 and the adjusting piece 16 are detachably connected by a fixing member. The regulating piece 16 includes a disc-shaped main body 18 and eight claws 22 that are evenly distributed radially around the main body 18. The holes 24 and the adjusting holes 24 are specifically provided on the claws 22 , that is, the central angle β between two adjacent claws 22 is 22.5°, and each claw 22 is provided with three adjusting holes 24 . The diameter of the adjustment hole 24 is smaller than the diameter of the screen hole 12 . The width of the claws 22 is less than or equal to the minimum distance between two adjacent rows of sieve holes 12 in the circumferential direction of the turntable 8, so that when the adjusting piece 16 rotates relative to the turntable 8, each claw 22 can be located between the corresponding two adjacent rows of sieve holes 12 , Avoid blocking the sieve hole 12.
转盘8上设有位于任意一排筛孔12所在直径方向上的固定孔26，和位于任意两排筛孔12所成夹角的角平分线a上的固定孔28。调节片16上设有位于任意一排调节孔24所在直径方向上的固定孔32。固定孔26、28相对于传动轴6轴心的径向位置分别与固定孔32对应。相对于转盘8、转动调节片16，使固定孔32分别与固定孔26，或者与固定孔28对齐，可以通过螺栓34、螺母36将调节片16固定于转盘8。优选的，在转盘8上设置2个固定孔26，分别位于转盘8圆心两侧，2个固定孔28，分别位于转盘8圆心两侧，以及在调节片16上设置2个固定孔32，分别位于调节片16主体18圆心两侧，使转盘8和调节片16的固定更加牢固、平衡。 The rotating disk 8 is provided with a fixed hole 26 located in the diameter direction of any row of sieve holes 12 and a fixed hole 28 located on the bisector a of the angle formed by any two rows of sieve holes 12 . The adjusting piece 16 is provided with a fixing hole 32 located in the diameter direction of any row of adjusting holes 24 . The radial positions of the fixing holes 26 and 28 relative to the shaft center of the transmission shaft 6 correspond to the fixing holes 32 respectively. Rotate the adjusting piece 16 relative to the turntable 8 so that the fixing holes 32 are respectively aligned with the fixing holes 26 or 28 , and the adjusting piece 16 can be fixed on the turntable 8 by bolts 34 and nuts 36 . Preferably, two fixing holes 26 are set on the turntable 8, which are located on both sides of the center of the turntable 8, two fixing holes 28 are respectively located on both sides of the center of the turntable 8, and two fixing holes 32 are set on the adjusting piece 16, respectively. Located on both sides of the center of the main body 18 of the adjusting piece 16, the fixing of the turntable 8 and the adjusting piece 16 is more firm and balanced.
所述进料组件包括出口对着转盘8的漏斗状进料筒38，进料筒38的出口伸入转盘8中，即出口位置低于挡壁14上端高度。 The feeding assembly includes a funnel-shaped feed cylinder 38 whose outlet faces the turntable 8 , and the outlet of the feed barrel 38 protrudes into the turntable 8 , that is, the outlet position is lower than the height of the upper end of the retaining wall 14 .
所述出料组件包括固定于机架2并套设在传动轴6上与转盘8同轴设置的固定盘42，设于固定盘42下方的导料管44和收集桶46。固定盘42上设有落料孔48，且固定盘42整个外缘设有连续的直立挡壁52。调节片16面向固定盘42的一侧还设有垂直的导向板54，导向板54优选沿转盘8直径方向。导向板54的长度大于固定盘42半径的二分之一，导向板54下端伸入固定盘42中，下端面与固定盘42底部的上端面齐平。当转盘8上的物料个体通过筛孔12落入固定盘42，导向板54跟随调节片16和转盘8转动，能将固定盘42中物料导入落料孔48，实现快速、集中的回收。导料管44的上端与落料孔48相连通，下端与收集桶46相连。 The discharge assembly includes a fixed plate 42 fixed on the frame 2 and sheathed on the drive shaft 6 coaxially with the turntable 8 , a material guide pipe 44 and a collection barrel 46 arranged below the fixed plate 42 . The fixed plate 42 is provided with a blanking hole 48 , and the entire outer edge of the fixed plate 42 is provided with a continuous upright retaining wall 52 . The side of the adjusting piece 16 facing the fixed disk 42 is further provided with a vertical guide plate 54 , and the guide plate 54 is preferably along the diameter direction of the rotating disk 8 . The length of the guide plate 54 is greater than 1/2 of the radius of the fixed disc 42, and the lower end of the guide plate 54 stretches into the fixed disc 42, and the lower end surface is flush with the upper end surface of the fixed disc 42 bottom. When the individual materials on the turntable 8 fall into the fixed disk 42 through the sieve hole 12, the guide plate 54 follows the adjustment plate 16 and the turntable 8 to rotate, and can guide the materials in the fixed disk 42 into the blanking hole 48 to realize rapid and concentrated recovery. The upper end of the material guide pipe 44 is in communication with the blanking hole 48 , and the lower end is in communication with the collecting bucket 46 .
工作时，例如需要筛选一批球形粒状物料，直径标准为一定的范围，包括上限值和下限值，物料中存在直径大于上限值的次品和小于下限值的次品。选择筛孔12直径等于上限值的转盘8，调节孔24直径等于下限值的调节片16。筛选前，松开螺栓34、螺母36，将调节片16转动到各爪部22对应于转盘8上相邻两排筛孔12之间的位置，避免对筛孔12造成遮挡，之后重新固定调节片16。将物料通过进料筒38倒入转盘8中，启动电机4，带动转盘8旋转，各物料个体在转盘8内滚动，直径小于等于上限值的物料个体运动到筛孔12上方时，从筛孔12落入下方的固定盘42中，导向板54随转盘8不停转动，将固定盘42中的物料扫向落料孔48，物料通过落料孔48进入导料管44并到达收集桶46。清除转盘8中的次品物料，重新调节调节片16和转盘8的相对位置关系，使调节片16上的调节孔24与转盘8上的筛孔12一一对应。此时，将收集桶46中物料重新倒入转盘8中进行筛选。直径小于等于下限值的次品物料被分离到固定盘42，留在转盘8内的物料个体直径介于下限值和上限值之间，正好满足标准要求，将其回收即可。 When working, for example, it is necessary to screen a batch of spherical granular materials. The diameter standard is a certain range, including the upper limit and the lower limit. There are defective products with a diameter larger than the upper limit and smaller than the lower limit in the material. Select the rotating disk 8 whose diameter of the sieve hole 12 is equal to the upper limit, and the adjustment piece 16 whose diameter of the adjustment hole 24 is equal to the lower limit. Before screening, loosen the bolts 34 and nuts 36, and turn the adjusting piece 16 to the position where each claw 22 corresponds to the position between two adjacent rows of screen holes 12 on the turntable 8, so as to avoid blocking the screen holes 12, and then re-fix the adjustment slice 16. Pour the material into the turntable 8 through the feeding cylinder 38, start the motor 4, and drive the turntable 8 to rotate, each material individual rolls in the turntable 8, and when the individual material whose diameter is less than or equal to the upper limit moves to the top of the sieve hole 12, it is discharged from the sieve The hole 12 falls into the fixed plate 42 below, and the guide plate 54 rotates continuously with the turntable 8, sweeping the material in the fixed plate 42 to the blanking hole 48, and the material enters the material guide pipe 44 through the blanking hole 48 and reaches the collection barrel 46. Remove defective materials in the turntable 8, and readjust the relative positional relationship between the adjusting piece 16 and the turntable 8, so that the adjustment holes 24 on the adjusting piece 16 correspond to the sieve holes 12 on the turntable 8 one by one. At this point, the material in the collection bucket 46 is poured into the turntable 8 again for screening. The defective materials whose diameter is less than or equal to the lower limit are separated to the fixed disk 42, and the individual diameters of the materials left in the turntable 8 are between the lower limit and the upper limit, which just meet the standard requirements and can be recycled.
需要说明的是，本发明的次品筛选装置不限于球形粒状食品物料的筛选，对于圆片状的物料同样适用。 It should be noted that the defective product screening device of the present invention is not limited to the screening of spherical granular food materials, and is also applicable to disc-shaped materials.
以上依据本发明的理想实施例为启示，通过上述的说明内容，相关人员完全可以在不偏离本项发明技术思想的范围内，进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容，必须要根据权利要求范围来确定技术性范围。 The above is inspired by the ideal embodiment of the present invention. Through the above description, relevant personnel can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and must be determined according to the scope of the claims.
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