CN103132859B - Automatic strip-inserting process of heat-insulting bridge cut-off aluminum window and door profiles - Google Patents
Automatic strip-inserting process of heat-insulting bridge cut-off aluminum window and door profiles Download PDFInfo
- Publication number
- CN103132859B CN103132859B CN201310067621.7A CN201310067621A CN103132859B CN 103132859 B CN103132859 B CN 103132859B CN 201310067621 A CN201310067621 A CN 201310067621A CN 103132859 B CN103132859 B CN 103132859B
- Authority
- CN
- China
- Prior art keywords
- adhesive tape
- strip
- automatically
- sectional material
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Automatic Assembly (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
Disclosed is an automatic strip-inserting process of heat-insulting bridge cut-off aluminum window and door profiles. The automatic strip-inserting process includes the steps: (1), an automatic feeding process: automatically feeding aluminum profiles placed in a feed frame into a feeding frame of a laminator automatically; (2), a laminating-and-tooth punching linkage process: automatically laminating and delaminating the aluminum profiles by the laminator driven by a tooth punching machine which is used for punching teeth and roughening rabbets for inserting strips of the aluminum profiles; (3), a manipulator delivery process: transversely moving and turning to deliver upper profiles and lower profiles which are punched with teeth into a fixed conveyer to be subjected to strip inserting process by a manipulator; (4), a continuous automatic strip-inserting process: placing the strips in trays in a strip feeding rack, completing strip inserting, strip length determining and strip cutting automatically by the strip feeding rack, the strip cutting detecting platform and an automatic strip-inserting machine in a linkage manner; and (5), a rolling depression process: flattening strip-inserted upper profiles and lower profiles and then conveying the same into a roller press to be rolled and finally discharged. The automatic strip-inserting process has the advantages of realizing completely continuous automation of production of the heat-insulting bridge cut-off aluminum window and door profiles.
Description
Technical field
The present invention relates to metal gate & metal window frame field, be specifically related to a kind of heat-insulating bridge-cut-off aluminium alloy door window profile and automatically wear bar technique.
Background technology
Heat-insulating bridge-cut-off alumium alloy door and window, are the alumium alloy door and window that continue, a kind of Novel door window after plastic-steel door and window.The principle of heat-insulating bridge-cut-off alumium alloy door and window is utilize heat insulating strip (claiming again adhesive tape) that the two-layer aluminium alloys of indoor and outdoor had not only been separated but also closely connect into an integral body, form a kind of new heat-insulated aluminium extruded sections, with this section bar, do door and window, its thermal insulation with mould (steel) window in same grade---GB level, thoroughly solved the fatal problem that aluminium alloys heat loss through conduction is fast, do not meet energy-conservation requirement, take some new respective outer side edges forms simultaneously, thoroughly solved the hard nut to crack of " aluminum alloy slide window is poorly sealed ".This product two sides is aluminium, centre is plastic heat-insulating material, and this innovation structure designs, and has taken into account the advantage of plastics and aluminium alloys bi-material, meet the multiple requirement of decorative effect and door and window intensity and durability energy simultaneously, significantly improve watertightness and the tightness of door and window.This window rolls into one aluminium, the advantage of moulding two kinds of windows, has removed their shortcomings separately, thereby has become the selection that user is desirable.Although the current price of this window a little more than conventional aluminium in the market, mould sliding sash, but the Integrated using effect of this window is better than common Compound aluminium-plastics window greatly, even effective than Double-layer aluminum sliding sash, there is very high cost performance, and use this window can save heating cost and electric power changes of air conditioners reaches 50% left and right.
At present, heat-insulating bridge-cut-off aluminium alloy door window profile is worn the equipment that bar is relevant gulleting machine, roller, machine for stringing etc., has also occurred the equipment that tooth punching is worn bar all-in-one and similarly had complex function.The external automatic assembly line that also has import, but be not only import price costliness, and can not adapt to the instructions for use of China's aluminium extruded sections compound section, wear bar and also can not realize comprehensive continuous and automatic.
Summary of the invention
The object of the invention is to fill up the blank of prior art, what a kind of heat-insulating bridge-cut-off aluminium alloy door window profile was provided wears bar technique automatically, can complete pad pasting, tooth punching, wire rod and wear the multiple working procedures such as bar and roll extrusion, realize each operation of bridge-cut-off aluminum door-window section bar production line operatorless comprehensive continuous and automatic completely, greatly enhance productivity, reduce production costs.
Technical scheme of the present invention is specially: a kind of heat-insulating bridge-cut-off aluminium alloy door window profile automatically wear bar technique, comprise following step:
(1) self-feeding operation: the aluminium extruded sections of putting into material frame is sent into laminator automatically;
(2) pad pasting and tooth punching operation: laminator carries out automatic coating, disconnected film to aluminium extruded sections, gulleting machine is worn tooth punching and hacking on the notch of adhesive tape and is processed at aluminium extruded sections;
(3) manipulator transmission operation: manipulator is sent the lower sectional material after tooth punching, the traversing upset of upper sectional material into fixed conveyor wait and worn bar;
(4) Automatic continuous is worn bar operation: adhesive tape one-tenth dish is placed on adhesive tape discharging frame, and adhesive tape discharging frame, adhesive tape broken end monitor station, the machine for stringing aluminium extruded sections that linked is worn bar, adhesive tape fixed length and adhesive tape severing automatically;
(5) rolling step: send into roller after the aluminium extruded sections up and down of putting on bar is bulldozed and carry out roll extrusion output.
Described step (four) utilizes the linkages such as adhesive tape discharging frame, broken end detect, automatic machine for stringing to wear continuously and automatically bar, fixed length, severing; it is this core process of automatically wearing bar production line; adhesive tape discharging frame is used for placing wire rod; adhesive tape broken end monitor station: feedback alarm shutdown when broken end appears in adhesive tape, adhesive tape bracket is used for supporting adhesive tape.The adhesive tape that existing machine for stringing is used is all the adhesive tape of bundled regular length, such as long every of 6m, section bar is worn bar need to have workman to take the auxiliary machine for stringing running of adhesive tape.The invention enables section bar no longer by human assistance, to wear bar in wearing bar process, the realization of higher degree the automation of production line, solved craft after wearing bar and the completing problem that fractures simultaneously, adhesive tape section is neat, and has stopped the waste of adhesive tape.
Preferably, described step () is that the aluminium extruded sections of putting into material frame is emitted on respectively and on two bin hoists of parallel placement, carries out automatic charging feeding and be transported to laminator.
Preferably, described step (three) manipulator transmission operation is, with lower sectional material manipulator, the lower sectional material after tooth punching is carried out to vertical rising and the traversing fixed conveyor that is transported to; With upper sectional material manipulator by the upper sectional material after tooth punching vertically raise, 180 ° of upsets traversing to fixed conveyors, be accurately positioned at lower sectional material top.
Preferably, described automatic machine for stringing comprises guiding mouth mechanism, the adhesive tape auto counter mechanism of upper lower sectional material location, automatically cuts off adhesive tape mechanism, can rely on the friction pulley on encoder in adhesive tape, to make pure rolling, measures needed length.
Pad pasting is in order to prevent that section bar from being scratched in following process engineering, affects product attractive in appearance.
Gulleting machine is the special equipment of producing heat-insulation aluminum section, is mainly on aluminium extruded sections, to wear tooth punching on the notch of adhesive tape, to play the effect of the longitudinal shear power that adds heavy section.
Roller is will to be installed with the aluminium alloy extrusions compacting pressing of adhesive tape with hard rolling depression cutter.3 groups of hard rolling depression cutters for common roller, first group: guiding and in advance clamping; Second group: roll extrusion; The 3rd group: alignment, charging rate is by Frequency Converter Control adjustable speed.
The invention has the advantages that: realized comprehensive continuous and automatic that heat-insulating bridge-cut-off aluminium alloy door window profile is produced, rewinding when workman only needs blanking, all in each operation manufacturing processes, really realized unmannedly, alleviated labor strength, greatly enhanced productivity.
Accompanying drawing explanation
Fig. 1 is the production line schematic diagram of the embodiment of the present invention;
Fig. 2 is the change in location schematic diagram of upper lower sectional material in embodiment of the present invention manipulator transmission operation;
Fig. 3 is the variation schematic diagram of section bar before and after embodiment of the present invention roll extrusion;
Fig. 4 is the variation schematic diagram of embodiment of the present invention section bar.
Description of symbols in figure: 1-mo(u)ld bottom half material frame machine, 2-mo(u)ld top half material frame machine, 3-laminator, 4-gulleting machine, 5-conveyer, 6-lower sectional material manipulator, 7-upper sectional material manipulator, 8-fixed conveyor, 9-adhesive tape discharging frame, 10-adhesive tape broken end monitor station, 11-adhesive tape bracket, the automatic machine for stringing of 12-, 13-roller, a-lower sectional material, b-upper sectional material, c-adhesive tape.
The specific embodiment
Below in conjunction with Figure of description and specific embodiment, the present invention is described in further detail:
It is example that the present embodiment be take PX5501 housing bridge insulation thermal resistance aluminium section.
Heat-insulating bridge-cut-off aluminium alloy door window profile automatically wear bar technique, comprise following step:
(1) self-feeding operation: mo(u)ld top half material frame machine 2, mo(u)ld bottom half material frame machine 1 are sent upper sectional material a, lower sectional material b into laminator 3 respectively automatically;
(2) pad pasting and tooth punching operation: 3 pairs of aluminium extruded sectionss of laminator carry out automatic coating, disconnected film, and the section bar after pad pasting automatically enters gulleting machine 4 and carries out tooth punching;
(3) manipulator transmission operation: the section bar after tooth punching enters conveyer 5 and carries out location, position, lower sectional material manipulator 6 captures lower sectional material, vertically raise and be traversing, accurately send in fixed conveyor 8, upper sectional material manipulator 7 by upper sectional material capture, vertically raise, 180 ° of upsets and traversing, accurately send in fixed conveyor 8, now upper sectional material is positioned at lower sectional material top, referring to Fig. 2;
(4) Automatic continuous is worn bar operation: the guiding mouth mechanism that fixed conveyor 8 is delivered to automatic machine for stringing 12 together by upper lower sectional material positions, and machine for stringing 12 pierces into adhesive tape c in the section groove up and down of accurately having good positioning automatically, and adhesive tape is carried out to fixed length and severing.Adhesive tape c one-tenth dish is placed on adhesive tape discharging frame 9, and adhesive tape discharging frame 9, adhesive tape broken end monitor station 10, machine for stringing 12 aluminium extruded sections that linked is worn bar, adhesive tape fixed length and adhesive tape severing automatically;
(5) rolling step: fixed conveyor 8 is delivered to the section bar of putting on bar roller 13 again and carries out roll extrusion, before and after roll extrusion, accompanying drawing 3 is shown in the variation of section bar, the finished product after roll extrusion transfers out with longitudinal carriage.
In whole activities, the variation of section bar is referring to accompanying drawing 4.
This kind of upper and lower aluminium extruded sections of aluminium extruded sections separated by adhesive tape, and upper and lower like this heat conduction can reduce greatly, and the building that we are lived can play the loss of good protection heat.
The present invention is not limited to the above embodiments.Those skilled in the art make the change of unsubstantiality, all fall into protection scope of the present invention.
Claims (3)
1.Yi Zhong heat-insulating bridge-cut-off aluminium alloy door window profile automatically wear bar technique, it is characterized in that, comprise the following steps:
(1) self-feeding operation: the aluminium extruded sections of putting into material frame is sent into laminator (3) automatically by mo(u)ld top half material frame machine (2), mo(u)ld bottom half material frame machine (1);
(2) pad pasting and tooth punching operation: laminator (3) carries out automatic coating, disconnected film to aluminium extruded sections, gulleting machine (4) is worn tooth punching and hacking on the notch of adhesive tape and is processed at aluminium extruded sections;
(3) manipulator transmission operation: lower sectional material manipulator (6) and upper sectional material manipulator (7) are sent the lower sectional material after tooth punching, the traversing upset of upper sectional material into fixed conveyor (8) wait and worn bar;
(4) Automatic continuous is worn bar operation: machine for stringing (12) comprises guiding mouth mechanism, the adhesive tape auto counter mechanism of upper lower sectional material location and automatically cuts off adhesive tape mechanism automatically, the guiding mouth mechanism that fixed conveyor (8) is delivered to automatic machine for stringing (12) together by upper lower sectional material positions, automatically machine for stringing (12) pierces into adhesive tape in the section groove up and down of accurately having good positioning, and adhesive tape is carried out to fixed length and severing; It is upper that adhesive tape one-tenth dish is placed on adhesive tape discharging frame (9), and adhesive tape discharging frame (9), adhesive tape broken end monitor station (10), machine for stringing (12) aluminium extruded sections that linked is worn bar, adhesive tape fixed length and adhesive tape severing automatically;
(5) rolling step: send into roller (13) after the aluminium extruded sections up and down of putting on bar is bulldozed and carry out roll extrusion output.
Heat-insulating bridge-cut-off according to claim 1 aluminium alloy door window profile automatically wear bar technique, it is characterized in that: described step (three) manipulator transmission operation is, with lower sectional material manipulator (6), the lower sectional material after tooth punching is carried out to vertical rising and the traversing fixed conveyor (8) that is transported to; With upper sectional material manipulator (7) by the upper sectional material after tooth punching vertically raise, 180 ° of upsets traversing to fixed conveyors (8), be accurately positioned at lower sectional material top.
Heat-insulating bridge-cut-off according to claim 1 aluminium alloy door window profile automatically wear bar technique, it is characterized in that: described automatic machine for stringing (12) is to rely on the friction pulley on encoder in adhesive tape, to make pure rolling, measures needed length.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310067621.7A CN103132859B (en) | 2013-03-04 | 2013-03-04 | Automatic strip-inserting process of heat-insulting bridge cut-off aluminum window and door profiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310067621.7A CN103132859B (en) | 2013-03-04 | 2013-03-04 | Automatic strip-inserting process of heat-insulting bridge cut-off aluminum window and door profiles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103132859A CN103132859A (en) | 2013-06-05 |
| CN103132859B true CN103132859B (en) | 2014-11-05 |
Family
ID=48493247
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310067621.7A Active CN103132859B (en) | 2013-03-04 | 2013-03-04 | Automatic strip-inserting process of heat-insulting bridge cut-off aluminum window and door profiles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103132859B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103352635B (en) * | 2013-07-16 | 2015-09-23 | 浙江博奥铝业有限公司 | A kind of processing method of built-up sectional material of percolation-proof |
| CN106881895B (en) * | 2017-02-14 | 2019-03-08 | 新疆蓝山屯河型材有限公司 | The production technology and its production line of door and window composite steel-plastic sections |
| CN107627107B (en) * | 2017-11-06 | 2023-10-20 | 济南格瑞特机械设备有限公司 | Full-automatic numerical control tooth punching and strip penetrating system for bridge-cut-off aluminum |
| CN108044326A (en) * | 2017-11-29 | 2018-05-18 | 中山市小榄企业服务有限公司 | A kind of automatic machine for stringing of aluminium alloy extrusions heat insulating strip |
| CN112894374A (en) * | 2020-12-29 | 2021-06-04 | 佛山市三水凤铝铝业有限公司 | Threading packaging combination line and tooth punching threading method |
| CN114734204B (en) * | 2022-03-09 | 2023-05-02 | 安徽明坤铝业有限公司 | Production process of heat-insulating sound-insulating aluminum alloy door and window |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0748919A2 (en) * | 1995-06-17 | 1996-12-18 | SCHÜCO International KG | T-connector for exterior metal parts of insulated frame members for doors, windows or facades |
| CN102230353A (en) * | 2011-06-01 | 2011-11-02 | 张掖市利达金属建材有限责任公司 | Method for manufacturing gluing heat-insulation door and window curtain wall sectional material |
| CN102581706A (en) * | 2012-03-23 | 2012-07-18 | 济南德佳机器有限公司 | Multi-manipulator multi-station combination flexible production line for energy-saving doors and windows and processing method of multi-manipulator multi-station combination flexible production line for energy-saving doors and windows |
| CN202718566U (en) * | 2012-08-29 | 2013-02-06 | 广东豪美铝业股份有限公司 | Double-break-bridge heat insulation door and window |
| CN102943606A (en) * | 2012-11-27 | 2013-02-27 | 济南德高机器有限公司 | Automatic production line for processing aluminum door and window profile |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201494867U (en) * | 2009-07-15 | 2010-06-02 | 浙江豪情汽车制造有限公司 | Loading machine pneumatically elevated |
| CN102108745B (en) * | 2011-01-07 | 2012-06-06 | 黄尚进 | Manufacturing process of novel imitation wood heat insulation broken bridge wall body |
| CN102359339B (en) * | 2011-08-30 | 2013-09-25 | 磐安县科力软管有限公司 | Device for mounting buckle on sealing strip |
-
2013
- 2013-03-04 CN CN201310067621.7A patent/CN103132859B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0748919A2 (en) * | 1995-06-17 | 1996-12-18 | SCHÜCO International KG | T-connector for exterior metal parts of insulated frame members for doors, windows or facades |
| CN102230353A (en) * | 2011-06-01 | 2011-11-02 | 张掖市利达金属建材有限责任公司 | Method for manufacturing gluing heat-insulation door and window curtain wall sectional material |
| CN102581706A (en) * | 2012-03-23 | 2012-07-18 | 济南德佳机器有限公司 | Multi-manipulator multi-station combination flexible production line for energy-saving doors and windows and processing method of multi-manipulator multi-station combination flexible production line for energy-saving doors and windows |
| CN202718566U (en) * | 2012-08-29 | 2013-02-06 | 广东豪美铝业股份有限公司 | Double-break-bridge heat insulation door and window |
| CN102943606A (en) * | 2012-11-27 | 2013-02-27 | 济南德高机器有限公司 | Automatic production line for processing aluminum door and window profile |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103132859A (en) | 2013-06-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103132859B (en) | Automatic strip-inserting process of heat-insulting bridge cut-off aluminum window and door profiles | |
| CN202290986U (en) | Punching machine for aluminum-coated case for lithium battery | |
| CN103736835A (en) | Greenhouse water tank framework on-line cold roll forming technology | |
| CN212948110U (en) | Cutting device is used in heat insulating strip production | |
| CN202639056U (en) | Intelligent guide rail forming machine | |
| CN109465999A (en) | A kind of rubber roller device and processing method | |
| CN101234533B (en) | Production equipment of paster type maze flow passage drip irrigation belt | |
| CN111715942A (en) | Automatic tooth punching and bar penetrating system and automatic tooth punching and bar penetrating process | |
| CN103192245A (en) | Automatic bar penetrating machine for aluminium alloy section heat insulation bar | |
| CN102179913B (en) | Automated continuous production method of glass fiber reinforced nylon 66 heat-insulation strip for building | |
| CN204220744U (en) | Double glazing U-type strip forming production line | |
| CN203221326U (en) | Automatic bar assembling machine of aluminum alloy section heat insulation bar | |
| CN101234369B (en) | Plaster type maze flow passage drip irrigation belt and production process | |
| CN213857382U (en) | High-precision automatic sizing device for interrupted saw | |
| CN209919018U (en) | Automatic change workstation and system that tooth punching worn strip | |
| CN105196462A (en) | One-time thermal lamination molding device for middle rubber and covering rubber of rubber conveyor belt of steel wire rope core | |
| CN211390210U (en) | Constant-pressure rolling device | |
| CN103216178A (en) | Heat insulation profile improving production efficiency and heat insulation performance and production method thereof | |
| CN207104334U (en) | A kind of busbar automatic moulding streamline | |
| CN213327338U (en) | Coated glass processing production facility | |
| CN203864005U (en) | Leveling device for aluminum-plastic panel production line | |
| CN210024353U (en) | Transfer device for automatic strip penetrating workbench | |
| CN112829323A (en) | Constant-pressure rolling device | |
| CN203993973U (en) | A kind of production cutting mechanism of insulation material | |
| CN217413258U (en) | Drilling jig suitable for filter section bar frame |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |